11-6
•
damaged head gasket
•
damaged pistons
•
broken or stuck piston rings
•
scored cylinder walls.
IF
IF
IF
IF the engine has equal compression and runs normally, continue the tune-up procedure.
3. Clean and regap or replace spark plugs. Make certain ceramic portion of plug is not cracked.
Make certain ceramic portion of plug is not cracked.
Make certain ceramic portion of plug is not cracked.
Make certain ceramic portion of plug is not cracked. Replace if cracked to
Replace if cracked to
Replace if cracked to
Replace if cracked to
prevent sparks.
prevent sparks.
prevent sparks.
prevent sparks.
4. Inspect ignition components. Replace deteriorated or damaged parts such as wires, boots, etc., which may emit sparks.
Replace deteriorated or damaged parts such as wires, boots, etc., which may emit sparks.
Replace deteriorated or damaged parts such as wires, boots, etc., which may emit sparks.
Replace deteriorated or damaged parts such as wires, boots, etc., which may emit sparks.
5. Replace deteriorated or damaged fuel system parts such as hoses or gaskets which may result
Replace deteriorated or damaged fuel system parts such as hoses or gaskets which may result
Replace deteriorated or damaged fuel system parts such as hoses or gaskets which may result
Replace deteriorated or damaged fuel system parts such as hoses or gaskets which may result in fuel leaks.
in fuel leaks.
in fuel leaks.
in fuel leaks.
6. Check the throttle linkage.
7. Inspect propeller shaft seals for evidence of leakage. Replace if necessary.
8. Drain and refill gear case. Lubricate all components of engine. See Gear caseLubrication
Gear caseLubrication
Gear caseLubrication
Gear caseLubrication.
9. Check propeller condition. Replace if damaged.
10. Retorque all screws and nuts to specifications.
11. Run engine in test tank with correct test propeller. Check cooling system operation.
Anodes
Anodes
Anodes
Anodes ---- Testing and Replacement
Testing and Replacement
Testing and Replacement
Testing and Replacement
Anodes protect the outboard from galvanic corrosion.
Erosion or disintegration in sea or brackish water indicates the anodes are performing their function. The anodes should
be inspected at intervals and replaced when necessary or corrosion of the engine will increase. If any anode has been
reduced to 2/3 its original size (1/3 eroded) it must be replaced*
To test for proper installation of the anode. Set an ohmmeter to low ohms scale. Connect one lead of the ohmmeter to a
powerhead ground and the other lead to the anode. Be sure surface of the anode is clean to make good contact.
Ohmmeter should indicate a very low reading (zero). If not, remove the anode and clean the area where the anode is
installed. The mounting screws and the anode itself should also be cleaned. Install and retest. Never paint or coat the
anodes or their mounting surfaces, as this will prevent them from functioning properly.
When taking Raider
When taking Raider
When taking Raider
When taking Raider Out of Storage
Out of Storage
Out of Storage
Out of Storage and back into
and back into
and back into
and back into Service
Service
Service
Service
1. Check gear case lubrication. If leakage is evident, gear case seals may need attention. See Gear case
Gear case
Gear case
Gear case
Lubrication
Lubrication
Lubrication
Lubrication in this section.
2. Apply a light coating of Electrical Grease to the ribbed portion of the spark plug ceramics and the
opening of the spark plug covers. Connect spark plug leads. Make sure spark plug boots are not cracked
Make sure spark plug boots are not cracked
Make sure spark plug boots are not cracked
Make sure spark plug boots are not cracked
or torn
or torn
or torn
or torn.
3. When engine is reattached to the boat's transom, make sure the mounting brackets, clamps, and
, make sure the mounting brackets, clamps, and
, make sure the mounting brackets, clamps, and
, make sure the mounting brackets, clamps, and
hardware are structurally sound and in proper working condition.
hardware are structurally sound and in proper working condition.
hardware are structurally sound and in proper working condition.
hardware are structurally sound and in proper working condition. If mounting components use the wrong
fasteners, are carelessly installed, or are defective, sudden unexpected loss of engine and boat control
may result.
4. Check for evidence of water in the oil tank. Do not operate the engine if water is present in the oil tank.
Serious powerhead damage can occur.
Summary of Contents for 50 HP TLDI
Page 3: ......
Page 9: ...1 2 2 O 2 O 2 O 2 Outline Dimensions utline Dimensions utline Dimensions utline Dimensions...
Page 17: ...1 10...
Page 19: ...2 2...
Page 20: ...2 1...
Page 35: ...2 16 5 Special Tools 5 Special Tools 5 Special Tools 5 Special Tools...
Page 43: ...2 24...
Page 48: ...3 5...
Page 50: ...3 7...
Page 54: ...3 11...
Page 57: ...4 2 1 1 1 1 Power Uni Power Uni Power Uni Power Unit t t t...
Page 60: ...4 5...
Page 66: ...4 11...
Page 68: ...4 13...
Page 72: ...4 17...
Page 75: ...4 20...
Page 86: ...4 31...
Page 97: ...4 42 Piston and Crankshaft Piston and Crankshaft Piston and Crankshaft Piston and Crankshaft...
Page 106: ...4 51...
Page 111: ...5 2 1 1 1 1 Wire Routing Wire Routing Wire Routing Wire Routing...
Page 112: ...5 3...
Page 113: ...5 4...
Page 114: ...5 5...
Page 115: ...5 6...
Page 116: ...5 7 Wiring Diagram 40B 50B EPTO...
Page 117: ...5 8...
Page 118: ...5 9...
Page 119: ...5 10...
Page 120: ...5 11...
Page 121: ...5 12...
Page 126: ...5 17 Note Slash shows stripe color of cable 2 2 2 2 Assembly Assembly Assembly Assembly...
Page 127: ...5 18 Wiring around solenoid Bracket...
Page 128: ...5 19...
Page 129: ...5 20...
Page 130: ...5 21...
Page 136: ...5 27 Kill Switch Crank Sensor Oil Level Sensor Grounds Air Injector 1...
Page 137: ...5 28 Air Injector 2 Air Injector 3 Coil 1 Coil 2 Coil 3...
Page 138: ...5 29 Fuel Pump Fuse Box Regulator Stator Complete Wiring harness...
Page 140: ...6 2 1 1 1 1 Configuration Configuration Configuration Configuration GEARCASE DRIVESHAFT...
Page 141: ...6 3 GEARCASE PROPELLERSHAFT...
Page 152: ...6 14...
Page 153: ...6 15...
Page 185: ...10 20...
Page 193: ...11 8...