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6-8
Gear
Gear
Gear
Gear Backlash
Backlash
Backlash
Backlash
PositioningBevelGear8:ShimmingGauge
PositioningBevelGear8:ShimmingGauge
PositioningBevelGear8:ShimmingGauge
PositioningBevelGear8:ShimmingGauge
Positioning of bevel gear B must be performed prior to the back lash
measurement.
Special Tool
Shimming gauge
387-72250-0
Thickness gauge
353-72251-0
Checking
Checking
Checking
Checking
1. Instal lower pump case to fix driveshaft.
1. Instal lower pump case to fix driveshaft.
1. Instal lower pump case to fix driveshaft.
1. Instal lower pump case to fix driveshaft.
Note: use bolt and plain washers.
Tightening torque
11-15N-m(1.1-1.5kg-m)[8-11lb-ft]
2. Install bevel gear B
2. Install bevel gear B
2. Install bevel gear B
2. Install bevel gear B .
Tightening torque
40-58N-m(4-6kg-m)[29-44lb-ft]
3. Insert shimming gauge
3. Insert shimming gauge
3. Insert shimming gauge
3. Insert shimming gauge ....
Note:*Taper
(T)
must be contacted to bearing outer surface firmly.
*Opening slit of shimming gauge at (N) must be at the position12
o'clock.
4. Measure the gap between (M) position of gauge and bevel gear B with
4. Measure the gap between (M) position of gauge and bevel gear B with
4. Measure the gap between (M) position of gauge and bevel gear B with
4. Measure the gap between (M) position of gauge and bevel gear B with
thickness
thickness
thickness
thickness gauge
gauge
gauge
gauge ....
Note:When measuring,drive shaft must be pulled up as shown as a narrow
mark completely so as not have any play.
Gap
0.6-0.64mm(0.0236-0.0252in)
5. If
5. If
5. If
5. If
the gap is not in the specified range ,adjust the gap with the shim.
the gap is not in the specified range ,adjust the gap with the shim.
the gap is not in the specified range ,adjust the gap with the shim.
the gap is not in the specified range ,adjust the gap with the shim.
Shim
Location
0.1mm(0,00394in)
0.15mm(0.00591in)
0.3mm(0.01181in)
Between Lower pump case and
bearing.
Summary of Contents for 50 HP TLDI
Page 3: ......
Page 9: ...1 2 2 O 2 O 2 O 2 Outline Dimensions utline Dimensions utline Dimensions utline Dimensions...
Page 17: ...1 10...
Page 19: ...2 2...
Page 20: ...2 1...
Page 35: ...2 16 5 Special Tools 5 Special Tools 5 Special Tools 5 Special Tools...
Page 43: ...2 24...
Page 48: ...3 5...
Page 50: ...3 7...
Page 54: ...3 11...
Page 57: ...4 2 1 1 1 1 Power Uni Power Uni Power Uni Power Unit t t t...
Page 60: ...4 5...
Page 66: ...4 11...
Page 68: ...4 13...
Page 72: ...4 17...
Page 75: ...4 20...
Page 86: ...4 31...
Page 97: ...4 42 Piston and Crankshaft Piston and Crankshaft Piston and Crankshaft Piston and Crankshaft...
Page 106: ...4 51...
Page 111: ...5 2 1 1 1 1 Wire Routing Wire Routing Wire Routing Wire Routing...
Page 112: ...5 3...
Page 113: ...5 4...
Page 114: ...5 5...
Page 115: ...5 6...
Page 116: ...5 7 Wiring Diagram 40B 50B EPTO...
Page 117: ...5 8...
Page 118: ...5 9...
Page 119: ...5 10...
Page 120: ...5 11...
Page 121: ...5 12...
Page 126: ...5 17 Note Slash shows stripe color of cable 2 2 2 2 Assembly Assembly Assembly Assembly...
Page 127: ...5 18 Wiring around solenoid Bracket...
Page 128: ...5 19...
Page 129: ...5 20...
Page 130: ...5 21...
Page 136: ...5 27 Kill Switch Crank Sensor Oil Level Sensor Grounds Air Injector 1...
Page 137: ...5 28 Air Injector 2 Air Injector 3 Coil 1 Coil 2 Coil 3...
Page 138: ...5 29 Fuel Pump Fuse Box Regulator Stator Complete Wiring harness...
Page 140: ...6 2 1 1 1 1 Configuration Configuration Configuration Configuration GEARCASE DRIVESHAFT...
Page 141: ...6 3 GEARCASE PROPELLERSHAFT...
Page 152: ...6 14...
Page 153: ...6 15...
Page 185: ...10 20...
Page 193: ...11 8...