Raider 50 HP TLDI, Service Manual

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Drive Pulley Press (3T5
Drive Pulley Press (3T5 Drive Pulley Press (3T5
Drive Pulley Press (3T5----72868
72868 72868
72868----O)
O) O)
O)
Inserting Drive Pulley Inserting Drive Pulley Inserting Drive Pulley Inserting Drive Pulley
1.
Remove any oil or grease from crankshaft and drive pulley hole. Apply Loctite Primer 7471; wait 5 minutes;
then apply Loctite 648 to the hole.
2. Insert the half moon key in the crankshaft and install the drive pulley.
3. Position the drive pulley press above the drive pulley.
With the wide-open end of the press facing downward, place down over the drive pulley.
4. Tapping lightly on the top center area of the press with a hammer, press fit the drive pulley in place. (The
beginning half is designed to insert easily, the remaining half requires press fitting.)
Piston Slider (3T5 Piston Slider (3T5 Piston Slider (3T5 Piston Slider (3T5----72871 72871 72871 72871----O) O) O) O)
Installing Air Compressor Piston Installing Air Compressor Piston Installing Air Compressor Piston Installing Air Compressor Piston
1.
Apply sufficient amount of LOR#1O1 and 2-stroke engine oil mixed on a 1:3 ratio to the exterior of the piston, the
interior of the piston slider and the interior of the compressor rings.
2. Place the piston with piston ring installed on the tapered part of the piston slider, lineup the assembly with the top
surface of the cylinder and press piston into the cylinder by hand.
3. Press the piston down in a single firm motion until it is properly inserted.
Note: If the piston ring should get caught part way through, repeat the operation from step 2.