4-40
Inspect the following component.
Reed valve assembly
Valve stopper height: 9.3 to 9.5 mm: 0.366 to 0.374 in
Check whether valve closes properly, is worn or damaged.
Inspect the following component.
Throttle body
•
Check throttle cam for wear.
•
Check cam roller for wear.
•
Confirm that and operate smoothly.
Do not touch adjuster screw
.
Assembling Air Box
Assembling Air Box
Assembling Air Box
Assembling Air Box
Assemble the Following Components.
Throttle body assembly
Gasket>Replace with new one.
Bolts H625: at 2 locations(apply Three Bond #1342)
Grease to apply Interacting surfaces of the
throttle cam and roller
OBM Grease
Reed valve assembly
Gasket
>
j
Replace with new one.
Screws: at 6 locations (apply There Bond #1342)
Assembling Air Box and Throttle Body
Assembling Air Box and Throttle Body
Assembling Air Box and Throttle Body
Assembling Air Box and Throttle Body
Assemble in the reverse order of disassembly.
Bolt: type H625 at 12 locations>
Replace with new one or, if reuse
current bolts, apply Three Bond #1
3
4
2
Summary of Contents for 50 HP TLDI
Page 3: ......
Page 9: ...1 2 2 O 2 O 2 O 2 Outline Dimensions utline Dimensions utline Dimensions utline Dimensions...
Page 17: ...1 10...
Page 19: ...2 2...
Page 20: ...2 1...
Page 35: ...2 16 5 Special Tools 5 Special Tools 5 Special Tools 5 Special Tools...
Page 43: ...2 24...
Page 48: ...3 5...
Page 50: ...3 7...
Page 54: ...3 11...
Page 57: ...4 2 1 1 1 1 Power Uni Power Uni Power Uni Power Unit t t t...
Page 60: ...4 5...
Page 66: ...4 11...
Page 68: ...4 13...
Page 72: ...4 17...
Page 75: ...4 20...
Page 86: ...4 31...
Page 97: ...4 42 Piston and Crankshaft Piston and Crankshaft Piston and Crankshaft Piston and Crankshaft...
Page 106: ...4 51...
Page 111: ...5 2 1 1 1 1 Wire Routing Wire Routing Wire Routing Wire Routing...
Page 112: ...5 3...
Page 113: ...5 4...
Page 114: ...5 5...
Page 115: ...5 6...
Page 116: ...5 7 Wiring Diagram 40B 50B EPTO...
Page 117: ...5 8...
Page 118: ...5 9...
Page 119: ...5 10...
Page 120: ...5 11...
Page 121: ...5 12...
Page 126: ...5 17 Note Slash shows stripe color of cable 2 2 2 2 Assembly Assembly Assembly Assembly...
Page 127: ...5 18 Wiring around solenoid Bracket...
Page 128: ...5 19...
Page 129: ...5 20...
Page 130: ...5 21...
Page 136: ...5 27 Kill Switch Crank Sensor Oil Level Sensor Grounds Air Injector 1...
Page 137: ...5 28 Air Injector 2 Air Injector 3 Coil 1 Coil 2 Coil 3...
Page 138: ...5 29 Fuel Pump Fuse Box Regulator Stator Complete Wiring harness...
Page 140: ...6 2 1 1 1 1 Configuration Configuration Configuration Configuration GEARCASE DRIVESHAFT...
Page 141: ...6 3 GEARCASE PROPELLERSHAFT...
Page 152: ...6 14...
Page 153: ...6 15...
Page 185: ...10 20...
Page 193: ...11 8...