Raider 50 HP TLDI, Service Manual

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4-53
Assembling
Assembling Assembling
Assembling Crankcase
Crankcase Crankcase
Crankcase
Degrease the mating surface of the crankcase.
Caution:
Caution: Caution: Caution:
Insufficient degreasing will render sealant less effective,resulting in oil
leakage.
Apply sealant evenly 0ver the mating surface on the cylinder
Sealant: Loctite #518
Apply evenly inside the bolt holes so that there are no bare patches.Be careful
not to apply too much.
Tap in knock pins at 2 locations on the cylinder; then install crankcase.
Install by tapping with a plastic hammer to ensure that there is an even
clearance across the mating face.
Install the crank case bolts.
Tighten bolts in the proper order.
M8partialtorque:
12to15N-m:1.2to1.5kg-m
8
: 9to11lb-ft
M8fulltorque : 24to26N-m:2.4to2.6kg-m
: 17to19Lb-ft
Assembling Assembling Assembling Assembling Cylinder Head Cylinder Head Cylinder Head Cylinder Head
Degrease all mating surfaces on cylinder, cylinder head and head cover.
Install the following components.
•
Anode
•
Knock pins at 2 locations
•
Head gasket >Replace with new one.
•
Cylinder Head
•
Head cover Gasket >Replace with new one.
•
Head cover
•
Washer
•
Bolt
Tighten in two stages in the order of the embossed numbers.
M6 partial torque: 2.0to2.9N-m:0.2to0.3kg-m
:1.5to2.1Ib-ft
M6fulltorque :4.6to6.3N-m:0.4to0.6kg-m
:2.9to4.3lb-ft
M8 partial torque: 12 to 15N-m:1.2to1.5kg-m
:8.7to10.9lb-ft
M8fulltorque :29to34N-m: 3.0to3.5kg-m
:22to25lb-ft