Raider 50 HP TLDI, Service Manual

Page: 26 / 193

2-7
Name of Part Item to check Standard values
Manual Trim and Tilt
Tilt Cylinder
•
19600 to 24500 kPa
Air Compressor
•
Cylinder bore
•
Piston diameter
Measure at a point 10 mm above the
lower edge of the piston skirt
•
Piston ring and gap
•
Reed valve tip clearance
•
Drive belt
•
39.00 to 39.02 mm (1.53 to 1,54 in.)
•
38.97 to 38.99 mm (1.534 to 1.535 in.)
•
Top: 0.10 to 0.25 mm (0.004 to 0.098 in.)
•
Second: 0.10 to 0.25 mm (0.004 to 0.098 in)
•
0.2 mm (0.008 in) or less
Vapor Separator
•
Wear and damage on seal ring
•
Float
Fuel Feed Pump (FFP)
•
Wear and damage on seals and
grommets
Air rail
•
Wear and damage on O-rings
Air regulator
•
Air pressure
•
550kPa (5.6 kg/cm2) +/- 7% (80 psi +/- 7%)
Fuel regulator
•
Fuel pressure
•
Measured air pr 70 kPa (0.7
kg/cm2) +/- 10% (10 psi +/- 10%)
Air injector
•
Measured value for resistance
•
Operating condition (check for
clicking sound when 12 volts is
applied)
•
1.29 +/- 0.1 ohm (20 deg. C, 68 deg. F)
Fuel injector
•
Measured value for resistance
•
1.8 +/- 0.1 ohm (20 deg. C, 68 deg. F)
Throttle position sensor
(TPS)
•
Measured values of resistance
between connectors.
•
Between upper and lower connectors: 5.0
ohms +/- 20%
•
Between upper and middle connectors:
resistance value (k ohms)
Fully closed ( Full Open
TPS 1 0.5 to 1 4 to 5
Water Temperature
sensor
•
Measured values of resistance
•
2.6k ohms +/- 10% (20 deg. C; 68 deg. F)
0.3 k ohms +/- 5% (80 deg. C; 176 deg. F)
Oil Level sensor
•
Conductivity
Rectifiers
•
Conductivity
•
Refer to tester checkpoint Table (Chapter 5)