6-4
2.
2.
2.
2.
Disassembly
Disassembly
Disassembly
Disassembly
Caution:
•
Begin the procedure by first removing the spark plug caps and then removing the sparkplugs.
•
When working with the outboard engine tilted full up,make sure to secure the engine firmly in place using a tilt
up stopper.
•
In cases where the outboard engine (S and L shaft models) is not mounted on its board,it is important to take
care that the bracket spring up when the reverse lock lever is released.
Disassembling Gea
Disassembling Gea
Disassembling Gea
Disassembling Gear Case
r Case
r Case
r Case
The gear case can be disassembled from this outboard engine without
having to remove the power unit.
Removing Propeller
Removing Propeller
Removing Propeller
Removing Propeller
Remove The Following Components.
Split pin
Propeller nut
Washer
Stopper
Propeller
Thrust holder
Removing Gear Case
Removing Gear Case
Removing Gear Case
Removing Gear Case
Remove the following components.
Split pin
Special Tool
Spring pin tool
A
345-72227-0
Remove the following components.
Remove the following components.
Remove the following components.
Remove the following components.
Bolt: type H835 at 6 locations
Gear case assembly (remove in downward motion.) 1
Draining Gear oil
Draining Gear oil
Draining Gear oil
Draining Gear oil
Refer to section on inspecting gear case contained in Chapter 3
(Inspection and Maintenance).
Summary of Contents for 50 HP TLDI
Page 3: ......
Page 9: ...1 2 2 O 2 O 2 O 2 Outline Dimensions utline Dimensions utline Dimensions utline Dimensions...
Page 17: ...1 10...
Page 19: ...2 2...
Page 20: ...2 1...
Page 35: ...2 16 5 Special Tools 5 Special Tools 5 Special Tools 5 Special Tools...
Page 43: ...2 24...
Page 48: ...3 5...
Page 50: ...3 7...
Page 54: ...3 11...
Page 57: ...4 2 1 1 1 1 Power Uni Power Uni Power Uni Power Unit t t t...
Page 60: ...4 5...
Page 66: ...4 11...
Page 68: ...4 13...
Page 72: ...4 17...
Page 75: ...4 20...
Page 86: ...4 31...
Page 97: ...4 42 Piston and Crankshaft Piston and Crankshaft Piston and Crankshaft Piston and Crankshaft...
Page 106: ...4 51...
Page 111: ...5 2 1 1 1 1 Wire Routing Wire Routing Wire Routing Wire Routing...
Page 112: ...5 3...
Page 113: ...5 4...
Page 114: ...5 5...
Page 115: ...5 6...
Page 116: ...5 7 Wiring Diagram 40B 50B EPTO...
Page 117: ...5 8...
Page 118: ...5 9...
Page 119: ...5 10...
Page 120: ...5 11...
Page 121: ...5 12...
Page 126: ...5 17 Note Slash shows stripe color of cable 2 2 2 2 Assembly Assembly Assembly Assembly...
Page 127: ...5 18 Wiring around solenoid Bracket...
Page 128: ...5 19...
Page 129: ...5 20...
Page 130: ...5 21...
Page 136: ...5 27 Kill Switch Crank Sensor Oil Level Sensor Grounds Air Injector 1...
Page 137: ...5 28 Air Injector 2 Air Injector 3 Coil 1 Coil 2 Coil 3...
Page 138: ...5 29 Fuel Pump Fuse Box Regulator Stator Complete Wiring harness...
Page 140: ...6 2 1 1 1 1 Configuration Configuration Configuration Configuration GEARCASE DRIVESHAFT...
Page 141: ...6 3 GEARCASE PROPELLERSHAFT...
Page 152: ...6 14...
Page 153: ...6 15...
Page 185: ...10 20...
Page 193: ...11 8...