quadient DS-200iQ, User Manual, Page: 5 / 130

v USER GUIDE
DS-200iQ / DS-600iQ
6 OPERATOR MAINTENANCE 86
6.1 Cleaning the Machine 88
6.1.1 Cleaning Sensors 88
6.1.1.1 Cleaning Insert Head Sensors 88
6.1.1.2 Cleaning Versatile Feeder Sensors 92
▪ Mark-reading Versatile Feeders 93
6.1.1.3 Cleaning Flex Folder Sensors 94
6.1.1.4 Cleaning Output Sorter Sensors 94
6.1.1.5 Cleaning Turner Sensors 96
6.1.2 Cleaning Conveyor Belts 96
6.1.3 Cleaning Rollers 96
6.2 Clearing Paper Jams 97
6.2.1 Insert Head Paper Jams 97
6.2.1.1 Collate Pocket Paper Jams 98
6.2.2 Versatile Feeder Paper Jams 98
6.2.3 Flex Folder Paper Jams 99
6.2.3.1 Base Unit Paper Jams 99
6.2.3.2 Tower Unit Paper Jams 100
6.2.3.3 Accumulator Paper Jams 100
6.3 Changing Feed Tyres and Pickup Rollers 101
6.3.1 Insert Head Feed Tyres and Pickup Rollers 101
6.3.2 Versatile Feeder Feed Tyres 103
6.3.3 Flex Folder Pickup Rollers 105
6.3.3.1 Hopper 1 Pickup Rollers 105
6.3.3.2 Hopper 2, 3, and 4 Pickup Rollers 106
6.4 Maintaining the Wetter System 106
6.4.1 Cleaning the Wetter Tank 106
6.4.2 Changing the Reservoir Bottle 107
5.1.3.3 Reading Orientations 64
5.1.3.4 Non-Reading Orientations 66
5.1.3.5 Accumulator Side Guide Adjustment 68
5.1.3.6 Flex Folder Separator Adjustment 69
5.1.3.7 Curled Paper Guide Adjustment 70
5.1.3.8 CIS Reader Adjustment 70
5.1.4 Paper Control Adjustment 72
5.1.5 Insert Head Catch Tray Adjustment 73
5.1.6 Output Conveyor BackStop Adjustment 73
5.1.6.1 Angled Version (Default) 73
5.1.6.2 In-line Version 74
5.1.7 Output Conveyor Backrest Adjustment 74
5.1.8 Output Sorter Catch Tray Adjustment 75
5.1.9 Turner Side Guide Panel Adjustment 75
5.1.10 Turner Backstop Adjustment 76
5.1.11 Infeed Rollers Adjustment 76
5.2 Fine Tuning a Job 77
5.2.1 Unit Fine Tuning 77
5.2.2 Insert Head Hopper Fine Tuning 78
5.2.3 Document Fine Tuning 79
5.2.3.1 CIS Reader Diagnostics 79
5.3 Running a Job 82
5.3.1 Single Cycle 1 x Procedure 82
5.3.2 Cascading Job 83
5.3.3 Daily Mail 83
5.3.3.1 Daily Mail - Versatile Feeder 84
5.3.3.2 Daily Mail - Flex Folder 84
5.3.3.3 Stapling Restrictions 85