PIAGGIO PORTER 1.3 16V 2008, Service Manual

Page: 587 / 892

1.04 mm
4. Fit the new shaft circlip, pressing on the conical
spring washer, by means of the square clamp.
5. Following the same procedure described above,
replace the conical spring washer of the 2nd sub-
gear.
6. Make sure that the conical spring washer con-
vex side of gear No. 2 (1) is facing towards the sub-
gear side, as shown in the figure.
Fitting
Installation
Initial operations
1. For a simpler fitting of the shaft assemblies in-
side the gearbox, align the teeth of the 1st and 2nd
sub-gear with those of the input shaft gear. Each
single sub-gear has one tooth less with respect to
the main gear;
N.B.
- BEFORE FITTING THE SECONDARY SHAFT ASSEMBLY
AND THE INPUT SHAFT ASSEMBLY INSIDE THE GEAR-
BOX, MAKE SURE THAT EACH GEAR IS IN NEUTRAL
POSITION.
2. While the input and the secondary shaft assem-
blies are held with both hands, fit them inside the
clutch housing.
3. Tighten the plate locking the input shaft bearing
with the three bolts.
4. Place the two pieces of the plates locking the
gear, from the clutch housing part.
N.B.
- PAY ATTENTION NOT TO DAMAGE THE S TYPE OIL
SEAL, WHILE THE SHAFTS ARE FITTED.
PORTER 1.3 16V
Gear-box
GE - 587