PIAGGIO PORTER 1.3 16V 2008, Service Manual

Page: 558 / 892

Removal
Removing the parts connected to the gear and
to the selection lever
1. Remove the clutch components.
2. Place the gearbox assembly and the clutch
housing in a vertical position so that the gearbox
is under the clutch.
- AFTER CHECKING THE CONTINUITY OF THE REVERSE
GEAR LIGHT SWITCH:
3. Remove the control shaft cover with the gasket
(bolt C is used as a centring bolt).
4. Remove the compression spring and the ball
locking the reverse gear limit pin with the gasket.
5. Remove the compression spring and the ball by
taking out the reverse gear limit pin locking B with
the gasket.
6. Remove the hexagonal bolt A from the reverse
transmission gear with the gasket.
- REMOVE THE COVER OF THE GEAR CONTROL SHAFT,
AS REQUIRED.
- BEFORE REMOVAL, TAKE OUT THE GROOVED PIN
FROM THE GEARSHIFT LEVER SHAFT.
- THIS HEXAGONAL BOLT IS USEFUL TO LOCK THE RE-
VERSE TRANSMISSION GEAR. THEREFORE, TAKE OUT
THIS BOLT BEFORE THE GEAR IS REMOVED.
7. Take out the gearshift lever subassembly and
lift the internal lever, after removing the grooved
pin.
8. Remove the reverse gear limit cam A , the tor-
sion spring B and the reverse gear limit shaft C ,
taking out the hexagonal bolt with the gasket.
9. Remove the reverse gear light switch with the
gasket.
- DURING THE ASSEMBLY, OBSERVE THE FITTING PO-
SITION OF THE REVERSE GEAR LIMIT CAM A BEFORE
REMOVAL, MARK THE FITTING POSITION.
- DO NOT RE-
USE THE GASKET MENTIONED ABOVE.
Gear-box
PORTER 1.3 16V
GE - 558