PIAGGIO PORTER 1.3 16V 2008, Service Manual

Page: 555 / 892

41. Spring
Pay attention to the fitting direction (upside down) of the spring, during fitting.
42. Selection internal lever
Width of the section making contact with the control head: 4.88-14.98 mm
43. Main shaft
This shaft corresponds to the 4th gear.
44. Reverse gear limit pin holder
Locking torques (N*m)
Reverse limiting pin lock - Gearbox 29 ÷ 49
*45. Gasket
Unloaded length: 24.00 mm
46. Spring
Fitted length: 17.00 mm
47. Ball
A similar ball is used in four different positions, including the gear control fork ball.
48. Gearbox
Refer to "Components (Part 1 )" for the description. Apply liquid sealant onto sections coupling with the
clutch housing and the housing rebound.
49. Gear internal lever
Width of the section making contact with the control head: 11.88 ± 11.98 mm
50. Gear control shaft subassembly sleeve
Width of the section making contact with the selection internal lever: 15.1 ± 15.2 mm
Fit this sleeve so that the air bleeding section is facing downwards.
*51. Pin
D = 6 mm, L = 24 mm
52. Gear control shaft subassembly
Pay special attention to the lever fitting direction.
53. Radial bearing
Press on the bearing from the side having the gasket facing backwards.
54. Circlip
This circlip can be reused.
*55. Lock nut
Lock nut thickness: 38 mm
Tightening torque: 177 - 216 Nm
56. Odometer control gear
Make sure to fit the lock nut after the tightening operation. Made of nylon.
PORTER 1.3 16V
Gear-box
GE - 555