PIAGGIO PORTER 1.3 16V 2008, Service Manual

Page: 591 / 892

2. Apply the following liquid sealant onto the gear-
box surface, as shown in the figure.
3. Fit the gearbox quickly.
4. Tighten the ten bolts between the gearbox and
the clutch housing.
Recommended products
Three Bond® 1216 Specific sealant
.
Characteristic
Nozzle inside diameter:
0.9 mm
Locking torques (N*m)
Gearbox cover - Gearbox
15 ÷ 22
5. After interposing the new gasket, tighten hex-
agonal bolt (A) of the transmission gear shaft of
the reverse gear.
6. Lock the rear bearing stop device with the three
bolts.
7. Place the magnetised drainage screw (A) of the
gear and the circlip (B)
8. Fit the oil deflector inside secondary shaft.
Locking torques (N*m)
Reverse transmission gear shaft screw - Gear-
box
19 ÷ 31
Rear bearing lock for gearbox
15 ÷ 22
Nm
9. Clean the contact surface between the gearbox
and gear cover, using solvent or a similar product.
10. Apply the following liquid sealant onto the re-
bound housing surface, as shown in the figure.
- MAKE SURE THAT THE OIL SUCTION PIPE IS FITTED
(LOCKED) FIRMLY INSIDE THE GEAR COVER
Recommended products
Three Bond® 1216 Specific sealant
.
Characteristic
Nozzle inside diameter:
0.9 mm
PORTER 1.3 16V
Gear-box
GE - 591