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Pfaff 3586-2/02 Instruction Manual Download Page 127

Register 08

Contents ............................................................................... Chapter - Page

14

Control unit ............................................................................................................. 14 - 1

14

.01

Basic setting / Diagnosis / Pin assignment ............................................................... 14 - 1

14

.01.01

Power unit A30 ........................................................................................................ 14 - 1

14

.01.02

Basic control unit A20 .............................................................................................. 14 - 3

14

.01.03

Sewing drive A22 ..................................................................................................... 14 - 5

14

.01.04

List of parameters - Sewing drive ............................................................................ 14 - 6

14

.01.05

Stepping motor drive A40 ........................................................................................ 14 - 7

14

.01.06

CAN node A10 ......................................................................................................... 14 - 8

14

.02

Error description ....................................................................................................... 14 - 10

14

.02.01

Example of an error message .................................................................................. 14 - 10

14

.02.02

Sewing drive error .................................................................................................... 14 - 11

14

.02.03

Errors – Stepping motor drive .................................................................................. 14 - 12

14

.02.04

Error during stitch generation ................................................................................... 14 - 14

14

.03

Tables ...................................................................................................................... 14 - 15

14

.03.01

Tables for lock/release functions .............................................................................. 14 - 15

14

.03.02

Machine data table (MDAT) ..................................................................................... 14 - 18

14

.03.03

Table of outputs ....................................................................................................... 14 - 19

14

.03.04

Table of inputs ......................................................................................................... 14 - 19

15

Circuit diagrams ..................................................................................................... 15 - 1

Summary of Contents for 3586-2/02

Page 1: ...Instruction Manual 3586 2 02 296 12 18 937 002 Betriebsanleitung engl 01 06 This instruction manual applies to machines from the following serial numbers onwards 2721352...

Page 2: ...FAFF Instruction Manuals whether in whole or in part is only permitted with our previous permission and with written reference to the source PFAFF Industrie Maschinen AG Postfach 3020 D 67653 Kaisersl...

Page 3: ...ing and storage 5 Explanation of the symbols 6 Register 03 Controls 7 Register 04 Mounting and commissioning the machine 8 Register 05 Preparation 9 Register 06 Sewing 10 Input mode functions 11 Regis...

Page 4: ......

Page 5: ...1 1 01 Directives 1 1 1 02 General notes on safety 1 1 1 03 Safety symbols 1 2 1 04 Important points for the user 1 2 1 05 Operating and specialist personnel 1 3 1 05 01 Operating personnel 1 3 1 05...

Page 6: ...ls such as e g needles sewing foot etc when threading the machine leaving the workplace and during maintenance work the machine must be disconnected by operating the on off switch or by removing the m...

Page 7: ...ting personnel at all times The Instruction Manual must be read before operating the machine for the first time The operating and specialist personnel is to be instructed on the safety equipment of th...

Page 8: ...eport to the user any changes in the machine which may reduce its level of safety 1 05 02 Specialist personnel Specialist personnel are persons who have completed expert education training in the fiel...

Page 9: ...machine cover 3 Danger of injury from moving parts 1 06 Danger A working area of 1 meter is to be kept free both in front of and behind the machine while it is in operation so that it is always easil...

Page 10: ...1 5 Safety...

Page 11: ...cations 3 1 4 Disposal of the machine 4 1 5 Transport packaging and storage 5 1 5 01 Transport to the customer s premises 5 1 5 02 Transport within the customer s premises 5 1 5 03 Disposal of the pac...

Page 12: ...f this machine which have not been approved of by the manufacturer are considered to be inappropriate The manufacturer cannot be held liable for any damage caused by the inappropriate use of the machi...

Page 13: ...From a dart length over 80 mm 37 mm Pleat length 9 250 mm Pleat depth 3 70 mm Working height 760 1140 mm Motor speed 200 4500 r p m Power requirement approx 1200 VA Connection voltage 230 V 50 60 Hz...

Page 14: ...various plastics The electrical equipment consists of plastics and copper The machine is to be disposed of in accordance with the locally valid environmental protection regulations If necessary a spec...

Page 15: ...he machines are only transported in an upright position 5 03 Disposal of packing materials The packing materials of this machine comprise paper cardboard and VCE fibre Proper dis posal of the packing...

Page 16: ...ction Manual tasks to be carried out and important information are drawn to your attention by symbols The symbols have the following meanings Note information Cleaning care Lubrication Servicing repai...

Page 17: ...ontrol elements 7 1 7 01 On off switch 7 1 7 02 Disk drive 7 1 7 03 Graphics control panel 7 2 7 03 01 Display 7 2 7 03 02 Operational mode keys 7 3 7 03 03 Function keys 7 3 7 03 04 Number keys 7 3 7...

Page 18: ...rol elements 7 01 On off switch By turning switch 1 the machine s power supply is switched on or off 7 02 Disk drive Disk drive 1 can be used to read in sewing programs and operating software Fig 7 02...

Page 19: ...orresponding values can be displayed see Chapter 10 01 Status bar Text field The text field is in the middle section of the screen Here messages can be displayed in 2 lines Pictogram bar The pictogram...

Page 20: ...keys To select sign for input values To raise and lower input values Esc key Interruption of inputs without taking over the input value Return to superordinate menu functions Clear key To reset the in...

Page 21: ...Control elements 7 4 50 002 7 04 Bundle clamp switch optional The bundle clamp can be opened or closed with switch 1 The bundle clamp is not part of the standard equipment of the machine Fig 7 04 1...

Page 22: ...Control elements 7 5...

Page 23: ...tion and commissioning 8 1 8 01 Installation 8 1 8 01 01 Adjusting the table height 8 1 8 01 02 Assembling and fitting the reel stand 8 2 8 01 03 Fitting the bundle clamp optional 8 2 8 02 Commissioni...

Page 24: ...rovided with power connections see Chapter 3 Specifications It must be ensured that the standing surface of the machine site is firm and horizontal and that sufficient lighting is provided for For pac...

Page 25: ...t bundle clamp with square bar 1 into the guide unit 2 Tighten screws 3 Plug in plug 4 8 01 03 Fitting the bundle clamp optional Fig 8 03 4 2 1 3 3 Fig 8 02 8 01 02 Assembling and fitting the reel sta...

Page 26: ...mstances Have specialists connect the machine to the mains Oil the machine or fill in oil see Chapter 12 Care and Maintenance Connect the machine to the compressed air system The manometer must displa...

Page 27: ...he needle thread adjusting the needle thread tension 9 2 9 03 Winding the bobbin thread adjusting the thread tension 9 3 9 04 Changing the bobbin adjusting the bobbin thread tension 9 4 9 05 Adjusting...

Page 28: ...upply by removing the plug from the mains or switching off the On Off switch 9 01 Inserting the needle Only use system 134 KK needles Switch on the machine see Chapter 8 03 Switching the machine on of...

Page 29: ...he machine on off Select SEWING mode Select Threading aid function number key 5 The pressure bar moves out of the needle area the sewing foot is lowered and the sewing start is locked Thread needle th...

Page 30: ...itch the bobbin winder on by pushing the bobbin winder spindle 2 and lever 3 simultaneously The bobbin is wound during sewing The tension of the thread on bobbin 1 can be adjusted using milled screw 4...

Page 31: ...se latch 2 and remove the bobbin case 3 together with the bobbin Insert the filled bobbin into the bobbin case 3 so that the bobbin turns in the direction of the arrow when the thread is pulled out Th...

Page 32: ...ct INPUT mode by pressing the respective key Depending on the setting and configuration of the machine the displayed status bar may differ from the following example 3 2 4 1 to D F E 1 2 3 4 5 6 7 9 0...

Page 33: ...Seam programs can be transferred from a disk to the machine memory To do so the READ WRITE PROGRAM function must be selected see Chapter 11 05 Functions in INPUT mode The CREATE MODIFY PROGRAM functio...

Page 34: ...Preparation 9 7...

Page 35: ...tering seam programs 11 24 11 07 01 Straight dart 11 24 11 07 02 Curved pleat 11 26 11 08 CREATE MODIFY FREE PROGRAMS 11 29 11 08 01 Program structure 11 29 11 08 02 Entering the free programming func...

Page 36: ...uction and production preparation By pressing the corresponding key on the graphics control panel the operational mode can be selected Before production begins following work steps must be carried out...

Page 37: ...the sewing foot At the same time the pressure bar is switched on or off and if necessary moved into the threading position Depth correction dependent on the material number keys 6 0 The depth specifi...

Page 38: ...nto the threading position Depth correction dependent on the material number keys 6 0 See Chapter 10 02 Automatic program start Loading table moved forward 10 03 Manual Program Start In the case of a...

Page 39: ...to bring the machine into its starting position Increase insertion depth number key 9 Reduce insertion depth number key 0 The insertion depth for this seam can be increased or reduced Intermediate mac...

Page 40: ...tion is pressed in addition to the activated Step by step function Starting position number key 4 This is a direct function to bring the machine into its starting position Sewing foot up down threadin...

Page 41: ...ection Sequence program number selection Modify selected program Create program 1 DART 1 2 DART 2 3 PLEAT 1 4 PLEAT 2 5 BASTING STITCH Create modify free program Enter seam parameters 1 STARTTACK 2 ST...

Page 42: ...S 1 RESET PIECE COUNTER 2 THREAD MONITOR 1 SUPPRESSED STITCHES NEEDLE THREAD MONITOR 2 REACTION TIME THREAD MONITOR 3 NUMBER OF SLOW START STITCHES 4 CARRIAGE START NIS 5 START FOR THREAD TRIMMING 3 S...

Page 43: ...INPUTS OUTPUTS 4 ADJUST ZERO POINTS 1 CARRIAGE POSITION 2 DEPTH 3 NEEDLE POSITION 4 CORRECTION VALUE START POINT 5 ADJUSTMENTS READ WRITE 1 READ MACHINE DATA FROM DISK 2 WRITE MACHINE DATA TO DISK 3 R...

Page 44: ...ERATING SYSTEM 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear bdf 1 SEWING DRIVE FUNCTIONS 2 STEPPING MOTOR FUNCTIONS 3 DISPLAY INPUTS OUTPUTS 4 ADJUST ZERO POINT 5 ADJUSTMENTS READ WRITE 6 OTHER FUNCTIONS 1 2 3...

Page 45: ...exit the function Enter Summary of the function selections 1 PROGRAM MANAGEMENT 2 COUNTER 3 SWITCH FUNCTIONS 4 TIMES 5 SERVICE Confirm code input with Enter Select the CONTRAST SETTING OF DISPLAY func...

Page 46: ...With this function it is possible to create or modify the currently selected program using the graphics control panel Create modify program number key 5 Using the graphics control panel with this func...

Page 47: ...read functions number key 8 This function opens a menu for the selection of various bobbin thread functions RESET STITCH COUNTER This function resets the stitch counter to 0 e g after an unplanned bob...

Page 48: ...EMORY This function displays the contents of the machine memory DIRECTORY OF DISK Displays the contents of a disk Program numbers valid for this machine are displayed READ WRITE PROGRAM This functions...

Page 49: ...1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear bdf 1 DELETE ONE PROGRAM IN MEMORY 2 DELETE ALL PROGRAMS IN MEMORY 3 DELETE ONE PROGRAM ON DISK 4 DELETE ALL PROGRAMS ON DISK 4 1 2 3 4 3 4 3 2 1 READ ONE PROGRAM...

Page 50: ...changing the thread monitor counters SUPPRESSED STITCHES NEEDLE THREAD MONITOR Changes the number of stitches for which the needle thread monitor is not active during sewing REACTION TIME NEEDLE THREA...

Page 51: ...ion opens a menu for selecting thread monitors NEEDLE THREAD MONITOR With this function the needle thread monitor is switched on or off BOBBIN THREAD MONITOR This function counts the stitches LANGUAGE...

Page 52: ...en this function is switched on the material take over is moved automatically by a certain amount during the sewing cycle THREADING POSITION When the threading aid function is switched on the pressure...

Page 53: ...on opens a menu for checking the sewing motor Before activating the following functions make sure that the needle can enter the needle hole without any problem TURN SEWING MOTOR With his function the...

Page 54: ...100 00100000 1 2 3 4 STEPPING MOTOR 2 Y This function moves stepping motor 2 Y axis STEPPING MOTOR 3 D This function moves stepping motor 2 depth DISPLAY INPUTS OUTPUTS After this function has been se...

Page 55: ...a disk There is a table of transferable machine data in the service manual for this machine READ CONFIGURATION ZERO POINTS FROM DISK With this function it is possible to read the machine configuratio...

Page 56: ...can be altered CHANGE CODE NUMBER After a cold start this number is 3586 This function allows you to select your own code number from 0000 9999 Functions secured by a code number can only be selected...

Page 57: ...ional optional optional optional seam start End tack not possible not possible pre set not possible Stitch condensing automatic automatic optional automatic seam end Angle seam end automatic automatic...

Page 58: ...g the starting point Starttack stitch condensing seam start number key 8 With this function it is possible to define the type of seam starttack By pressing a key it is possible to select either a tack...

Page 59: ...for curve Number key 7 Press this key to enter the value for shifting the starting point Starttack stitch condensing seam start number key 8 With this function it is possible to define the type of se...

Page 60: ...tack or stitch condensation at the beginning of the seam End tack Stitch condensing seam end number key 9 With this function it is possible to define the type of seam end tack By pressing a key it is...

Page 61: ...The symbol for the currently selected basting stitch type is displayed 1 2 PLEAT 2 With this function the corresponding seam type can be programmed Program numbers 400 499 are allocated to the seam ty...

Page 62: ...s possible to select either a tack or stitch condensation at the beginning of the seam Basting stitch number key 0 With this function it is possible to attach a basting stitch The symbol for the curre...

Page 63: ...th Number key 2 Press this number key to enter the value for basting stitch length Number key 3 Press this key to enter the value for shifting the starting point Basting stitch type number key 0 By pr...

Page 64: ...am The stitch length must be 2 0 mm Backtacking stitches should be carried out at the beginning of the seam Switch on the machine and select INPUT mode Select the Create program function number key 5...

Page 65: ...be pressed again Enter the waist depth Press Enter A move is made to the input for waist length value 4 Enter waist length Press enter three times The remaining values 5 7 should remain unchanged Pres...

Page 66: ...ne and select INPUT mode Select the Create program function number key 5 Select the PLEAT 2 function Enter the program number Press Enter Select SEWING mode to end the seam program input The values ar...

Page 67: ...number key 1 Enter pleat depth value 1 Press Enter A move is made to the input of the pleat length value 2 Enter pleat length Press Enter If the Enter key is pressed once a move is made to the curve...

Page 68: ...l for Stitch condensing seam start appears on the display 0 3 Enter 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear bdf 444 99 27 0 SPULE 0 10000 Select SEWING mode to end the seam program input The values are ch...

Page 69: ...consists of elements so called sections which can be divided into two groups Sections which influence the geometry of the seam pattern Sections with machine functions Stitch data record This is neces...

Page 70: ...r key 4 Direct function to bring the machine into its starting position Insert the workpiece and move the loading table forwards Explanation of the symbols in the pictogram bar Create modify free prog...

Page 71: ...amming As soon as the initial state has been reached a change is made from the SEWING mode back into the INPUT mode and the appropriate symbols appear on the display of the graphics control panel init...

Page 72: ...1 SCALE UP FACTOR FOR X AXIS 2 SCALE UP FACTOR FOR Y AXIS 3 ROTATION ANGLE 4 MIRROR 4 MOVE BLOCK 5 DELETE BLOCK Pattern functions 1 MOVE PATTERN 2 MANIPULATE PATTERN SYMMETRY POINT WITH TRANSFER KEYS...

Page 73: ...8 Esc Clear bdf X 2500 Y 0 1 PROGRAM NUMBER 500 2 3 1 11 08 05 Explanation of the functions in the initial state free programming MARK START OF BLOCK MARK END OF BLOCK After a desired point in the pro...

Page 74: ...g the MOVE BLOCK function the carriage drive must be moved to a new point This point is taken over by pressing Enter and the block is moved DELETE BLOCK After selecting the function DELETE BLOCK the b...

Page 75: ...eference point is created Delete number key 8 This function deletes the current section Modify number key 9 After selecting this function the current section can be modified Activate insert number key...

Page 76: ...ivate Insert Insert block Insert line Insert single stitch Insert curve Insert fast slew Graphic functions 1 STANDARD STITCH LENGTH 2 STITCH LENGTH 3 STITCH WIDTH 4 CIRCLE 5 ARC 6 CURVE END POINT Inse...

Page 77: ...ints can be entered on the curve Taking the stitch length into consideration the controller calculates the run of the curve These points do not necessarily have to be penetration points A stitch lengt...

Page 78: ...are required The first point is automatically the starting point Both missing points must be entered A stitch length must be defined ARC For the arc the same applies as for the circle The last point...

Page 79: ...tion is selected a menu is displayed where the type of interruption can be selected WAIT FOR INPUT 1 The program procedure is interrupted until the input has reached the appropriate level WAIT FOR INP...

Page 80: ...number with the number keys e g 1 for creating a new seam program Confirm input with Enter 1 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear bdf PROGRAM NUMBER 100 PERMISSIBLE 0 599 1 2 3 4 5 6 7 9 0 Enter 8 Esc...

Page 81: ...mm number key 9 Take over the insertion depth value by withdrawing the loading table Move through the sequence step by step until reaching the initial state for free programming Select Create modify...

Page 82: ...0 Y 0 5 SEWING 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear bdf 1 STANDARD STITCH LENGTH 2 STITCH LENGTH 3 STITCH WIDTH 4 CIRCLE 5 ARC 6 CURVE END POINT Select Modify function number key 9 to insert the start...

Page 83: ...f STANDARD STITCH LENGTH 3 00 MM PERMISSIBLE 1 00 3 00 MM Enter 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear bdf X 600 Y 0 9 LINE LINE END POINT X 600 Y 0 Enter value for the standard stitch length e g 2 50 mm...

Page 84: ...lear bdf X 810 Y 54 11 CURVE POINT CURVE POINT X 810 Y 54 Enter Select Curve function number key 4 Using the number keys 1 4 move to the first curve point Press Enter to confirm input Switch off Inser...

Page 85: ...14 LINE Using the number keys 1 4 move to the curve end point Press Enter to confirm input By switching off the Insert function number key 0 the curve end point is saved Select Insert function number...

Page 86: ...ERVICE function Select OTHER FUNCTIONS function Select INSTALLING OPERATING PROGRAMS function Insert KL3586BOOT1 disk into the disk drive and press the Plus key Following display appears after a few s...

Page 87: ...NE After concluding the booting procedure the disk must be removed from the disk drive and the machine switched off and on again with the on off switch If after the firmware has been checked automatic...

Page 88: ...11 48 Input...

Page 89: ...d regulator 13 9 13 06 07 Bobbin winder 13 10 13 07 Adjusting the thread trimming device 13 11 13 07 01 Preliminary adjustment of the control cam 13 11 13 07 02 Adjusting the roller lever 13 12 13 07...

Page 90: ......

Page 91: ...case For all cleaning work the machine must be connected from the mains by switching off the on off switch or by removing the mains plug To avoid breakdowns the following cleaning work is recommended...

Page 92: ...aning the hook compartment Switch off the machine Danger of injury if the machine suddenly starts running Open hook compartment cover 1 Clean the hook and hook compartment daily more often if in conti...

Page 93: ...tor Switch the machine off Disconnect the air hose at the air filter lubricator To drain water bowl 1 Water bowl 1 drains itself automatically when the compressed air hose is discon nected from the ai...

Page 94: ...04 2 1 12 05 Checking adjusting the air pressure Before operating the machine always check the air pressure on gauge1 Gauge 1 must show a pressure of 6 bar If necessary adjust to this reading To do so...

Page 95: ...oil reservoir must always have oil in it When required fill oil into the tank 2 through hole 3 fill max up to line The oil tank 4 is not used as an oil level indicator but only for filling tank 2 Onl...

Page 96: ...nly use Isoflex Topas L32 high performance grease part no 280 1 120 210 Unscrew the cover of the X feed With the appropriate lubricating nipple using a grease gun lubricate the guide units every 6 mon...

Page 97: ...hine parts which are to be loosened before making the adjustment and tightened again after the adjustment has been carried out 13 02 Tools gauges and other accessories 1 set of screwdrivers with blade...

Page 98: ...e measures to prevent it being switched on again Fig 13 01 Slide pressure bar 1 to the left and tilt down Tilt back material take over unit 2 screws 3 two screws in total Slide cover plate 4 screws 5...

Page 99: ...ixed in the needle rise position needle bar position 1 8 mm below b d c Turn the balance wheel until the needle bar is approximately in the required position Fit adjustment gauge 1 as shown in Fig 13...

Page 100: ...the needle bar is positioned 1 8 mm past b d c the markings 3 and 4 should be in alignment Fig 13 03 Set needle bar at 1 8 mm past b d c see Chapter 13 05 Adjustment aids Turn toothed belt sprocket 1...

Page 101: ...e needle hole Loosen screws 1 2 and 3 Adjust needle bar frame 4 according to the requirement Tighten screw 2 and slightly tighten screw 3 With screw 1 draw the inner guide stud towards the eye of the...

Page 102: ...ened in such a way that when the gauge is pushed onto the toothed belt the marking in the gauge window corresponds to the marking on the bushing Align hook shaft bearing 1 screw 2 according to require...

Page 103: ...econds a mark should be made by a fine stripe of oil on the strip of paper placed over the needle plate cutout The adjustment is only necessary if the wick has been replaced When replacing the wick ma...

Page 104: ...dle eye must be 0 8 mm below the hook point 3 Between the projection of the bobbin case position finger 4 and the bottom of the retaining groove there should be a distance of 0 5 mm Set needle bar at...

Page 105: ...at its largest when going around the hook the thread check sp ring must have moved by approx 1 mm 4 3 1 Turn thread tension 1 screw 2 according to requirement 1 Turn thread tension 3 screw 4 accordin...

Page 106: ...1 3 The bobbin winder must turn off automatically when the thread level is approx 1 mm from the edge of the bobbin Unscrew drive unit 1 for the Y axis screws 2 Adjust drive wheel 3 screws 4 in accord...

Page 107: ...ce 13 07 01 Preliminary adjustment of the control cam Requirement When the needle bar is at its t d c the surface 1 1 1 1 1 of the control cam should be parallel to the bed plate Adjust control cam 1...

Page 108: ...s fully extended the roller of roller lever 4 should be 0 1 mm away from the highest point of control cam 5 2 Cylinder 3 should be parallel to the front edge of the bed plate Adjust or turn eccentric...

Page 109: ...The thread catcher 5 should be horizontal and not touch anything when it moves Remove knife 1 screw 2 Bring the needle bar to its b d c Release stop 3 screws 4 Position thread catcher 5 screws 6 in fr...

Page 110: ...e right edge of the thread catcher see arrow Bring the needle bar to BDC Slide knife 1 under the locking tab and align according to requirement 1 Tighten screw 2 lightly Adjust thread catcher carrier...

Page 111: ...er 5 is at its front point of reversal the rear edge of the thread catcher cutout must be positioned 1 mm before the bobbin case position finger 6 Fig 13 14 6 5 1 mm Swing roller level 1 into the lowe...

Page 112: ...its front point of reversal Double the thread and insert into catcher cutout Carry out trimming operation manually If the threads are not cut according to the requirement align thread catcher 1 screws...

Page 113: ...e tip of thread catcher 6 and the centre of the catch Fig 13 16 Bring the needle bar to its b d c Press roller lever 1 by hand against the control cam 2 and turn the balance wheel until there is a dis...

Page 114: ...ition there should be a distance of 0 5 mm between the guide roller 5 and the pressure bar Align pressure bar 1 screw 2 and nut 3 in accordance with requirement 1 To control the setting place the fabr...

Page 115: ...ive unit of the X axis Requirement The bottom edge of the guide rail 3 should be parallel at a distance of 64 mm below the table top without cover plate Fig 13 18 Align drive unit 1 Screws 2 in accord...

Page 116: ...lt tension should be 200 Nm and tested with measuring device 2 Fig 13 19 Adjust tensioning roller 1 counter nut accessible from rear in accordance with the requirement For information about the correc...

Page 117: ...justment 74 015 13 08 04 Stop on drive unit of the Y axis Requirement Pressure bar 3 must not touch the sewing foot 4 Fig 13 20 Adjust stop 1 screws 2 in accordance with the requirement 50 037a 2 1 2...

Page 118: ...on the drive unit of the Y axis Requirement When the machine is switched on no play should be felt in the drive unit of the Y axis Fig 13 21 Move motor 1 screws 2 four screws in total towards the mach...

Page 119: ...enings of the adjustment gauge 2 2 When the balance wheel is turned adjustment pin 1 must enter the corresponding hole of adjustment gauge 2 Fig 13 22 Switch on the machine Select the ADJUST ZERO POIN...

Page 120: ...take over the setting with Enter If necessary adjust guide roller bracket 3 screws 4 according to requirement 1 Insert disk KONF and save the new zero point setting see Chapter 11 05 Functions in the...

Page 121: ...e machine Select the ADJUST ZERO POINTS function on the graphics control panel Select the DEPTH function Move the needle strip 1 according to the requirement number keys 1 and 2 and take over the sett...

Page 122: ...ed all needles 1 should be positioned 0 5 mm above the cover plate Switch on the machine Select the INPUTS OUTPUTS function on the graphics control panel Press number key 0 Select code number 3 and lo...

Page 123: ...ading table 3 has been inserted it should be positioned in the centre of the cutout of the material take over unit 4 and parallel to the material take over unit 4 and the cover plate Fig 13 25 Adjust...

Page 124: ...LE TO TOP CONFIRM WITH ENTER KEY 13 08 11 Correcting the start point Requirement 1 On seams without start backtacks the first stitch must be set securely in the workpiece 2 On seams with start backtac...

Page 125: ...foot shoe should be 1 5 mm above and parallel to the table top 2 Needle 4 should be located in the centre of the cutout of presser foot 1 Fig 13 26 Adjust presser foot 1 screws 2 in accordance with re...

Page 126: ...13 30 Adjustment...

Page 127: ...1 05 Stepping motor drive A40 14 7 14 01 06 CAN node A10 14 8 14 02 Error description 14 10 14 02 01 Example of an error message 14 10 14 02 02 Sewing drive error 14 11 14 02 03 Errors Stepping motor...

Page 128: ...trol panel F2 500 mA T H5 24 V DC I O F3 2 5 A T H2 80 V DC stepping motor F4 6 3 A T H3 24 V DC stepping motor F5 500 mA T H4 Pin assignment X 1 transformer secondary PIN Signal PIN Signal 3 V1 18 V...

Page 129: ...18 V AC 9 POWERF 10 V1 18 V X 3 Fan X4 X5 X6 PIN Signal PIN Signal 1 24 V I O 2 GND 24 V X 7 sm end phase PIN Signal PIN Signal 1 24 V SM 4 GND 24 V SM 2 80 V SM 5 GND 80 V SM 3 80 V SM 6 GND 80 V SM...

Page 130: ...unit 14 01 02 Basic control unit A20 Supply Flat conductor floppy PC 104 Floppy Bootstop Supply floppy Pin assignment X103 COM1 X101 COM2 PIN Signal PIN Signal 1 Vterm1 6 2 RxD 7 RTS 3 TxD 8 CTS 4 9...

Page 131: ...7 Input 2 14 Input 2 8 Input 1 15 Input 1 X208 CAN Bus PIN Signal PIN Signal 1 P8HA 6 2 P8HA 7 3 DoRi 8 DoRi 4 GND 9 GND 5 X400 main drive PIN Signal PIN Signal 1 Screening 14 A_A 2 TxD_A 15 A_B 3 Rx...

Page 132: ...functions and fuses are not available If error messages appear on the machine display see Chapter 14 02 02 Error in sewing drive Pin assignment X2 Synchronizer PIN Signal PIN Signal 1 KA 6 2 KB 7 3 K...

Page 133: ...time for position control in 10 ms 0 100 40 25 890 05H P quota for rest brake 1 50 25 25 891 06H D quota for rest brake 0 50 20 15 894 rotary direction synchronizer see par 08H Bit1 1 Bit1 1 897 commu...

Page 134: ...001 102 91 001 For information about LED status indications see Chapter 14 02 03 Errors Stepping motor drive PIN assignment X5 bootstrap PIN Signal PIN Signal 1 GND 2 BOOTSTRAP 3 RESIN 4 n c 5 TxD 6 R...

Page 135: ...7 X8 X9 motor connection motor 1 to 3 PIN Signal 1 Coil 1 2 Coil 1 3 Coil 2 4 Coil 2 14 01 06 CAN node A10 The CAN node has following basic setting address S200 1 Pin assignment X300 outputs PIN Signa...

Page 136: ...4 V 7 IN5 25 GND 43 24 V 8 IN6 26 GND 44 24 V 9 IN7 27 GND 45 24 V 10 IN8 28 GND 46 24 V 11 IN9 29 GND 47 24 V 12 IN10 30 GND 48 24 V 13 IN11 31 GND 49 24 V 14 IN12 32 GND 50 24 V 15 IN13 33 GND 51 24...

Page 137: ...ction see Chapter 14 02 01 Example of an error message 14 02 01 Example of an error message Below is an example of an error occurring when an output is activated If an error occurs when switching an o...

Page 138: ...Incorrect position 3Bh Path for guided positioning too short 3Ch Reset of position counter not possible motor is in operation 3Dh Rotating in TDC after power on not permissible 3Eh Synchronization ma...

Page 139: ...otor controller The error message is indicated by LEDs on the stepping motor controller LED Meaning H9 red Temperature too high in end phase H15 red End phase ready H7 red 80 V supply 88 V H8 red 80 V...

Page 140: ...tly connect properly motor is not rotating but does have a signal input pulse correct timing and voltage level holding torque motor is rotating signal inputs pulse and direction correct timing and vol...

Page 141: ...cord data 7 Fast slew although machine sewing 8 Stitch length inadmissible line 9 Stitch length inadmissible circle 10 Circle point circle end point 11 Division by 0 12 Stitch length inadmissible curv...

Page 142: ...ree program 8 Seam parameter 9 STARTTACK 10 STITCH CONDENSING SEAM START 11 ENDTACK 12 STITCH CONDENSING SEAM END 13 ANGLE SEAM END 14 BASTING STITCH 15 Bobbin thread functions 16 RESET STITCH COUNTER...

Page 143: ...MEMORY 37 DELETE ONE PROGRAM ON DISK 38 DELETE ALL PROGRAMS ON DISK 39 FORMAT DISK 40 COUNTERS 41 RESET PIECE COUNTER 42 THREAD MONITOR 43 SUPPRESSED STITCHES NEEDLE THREAD MONITOR 44 REACTION TIME TH...

Page 144: ...MOTOR 3 74 DISPLAY INPUTS OUTPUTS 75 ADJUST ZERO POINT 76 CARRIAGE POSITION 77 DEPTH 78 NEEDLE POSITION 79 CORRECTION VALUE START POINT 80 ADJUSTMENTS READ WRITE 81 READ MACHINE DATA FROM DISK 82 WRIT...

Page 145: ...tch condensing seam end Angle seam end Basting stitch Bobbin thread functions Bobbin thread preselect Sewing head functions Maximum speed Speed tack reduction Speed basting stitch Intermittent stop Ma...

Page 146: ...OUT13 OUT 2 Programmable output 2 12 OUT14 13 OUT15 14 OUT16 15 14 03 04 Table of inputs Nodes A10 X400 Input Denomination IN1 IN1 programmable input 1 IN2 IN2 programmable input 2 IN3 E1 1 loading ta...

Page 147: ...MSF02 A26 Control panel Vers 3 0 A30 Power supply unit BS 3 A40 Controller SM end phase A50 Floppy LW HD E1 1 Initiator loading table rear E1 2 Initiator loading table front E1 3 Initiator loading ta...

Page 148: ...Initiator impermissible position for stepping motor X T1 Transformer 230V Y1 1 Valve loading table backwards Y1 2 Valve loading table forwards Y2 Valve suction on Y3 Valve needle strip off Y4 Valve w...

Page 149: ...15 3 91 191 431 95 Version 21 05 02 Mains supply 230 V...

Page 150: ...15 4 Axle drives Version 21 05 02 91 191 431 95...

Page 151: ...15 5 91 191 431 95 Version 21 05 02 Sewing drive...

Page 152: ...15 6 Circuit diagram outputs Version 21 05 02 91 191 431 95...

Page 153: ...15 7 91 191 431 95 Version 21 05 02 Circuit diagram inputs...

Page 154: ...15 8 Circuit diagram A20 A26 A30 A50 Version 21 05 02 91 191 431 95...

Page 155: ...15 9 91 191 431 95 Version 21 05 02 Circuit diagram A21 A23...

Page 156: ...n AG Postfach 3020 D 67653 Kaiserslautern K nigstr 154 D 67655 Kaiserslautern Telefon 0631 200 0 Telefax 0631 17202 E Mail info pfaff industrial com Gedruckt in der BRD Printed in Germany Imprim en R...

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