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Paul CLIMOS F 200, Original Operating Instructions

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Paul CLIMOS F 200 Original Operating Instructions Download Page 28

 28 

3  Hints for qualified personnel 

This section describes how to install and commission the CLIMOS, how to analyse errors and how to 
carry out special maintenance work. 

  Prinzipal configuration of the system 

3.1

 

Fig 15: General system outline with CLIMOS F 200 Comfort series 

The basic configuration of the system is universally valid and does not represent the 

system outline of the project-related ventilation plant! It is designed for representation of 
the plant-specific system structure for sensors and ventilation equipment.     

 Installation 

requirements 

3.2

For proper installation, the following requirements must be fulfilled: 

•

  Assembly in accordance with the general and on-site safety and installation instructions, amongst 

others of the electric power station and water works as well as in accordance with the instructions 
contained in this operating manual. 

•

  Frost-free room in the interior  

•

  Voltage supply 230 Vac, 50-60 Hz 

•

  Sufficient space for air duct connections and maintenance work 

Summary of Contents for CLIMOS F 200

Page 1: ...Version 2 0_06 2016 EN...

Page 2: ...es Zehnder Climos 200 V Enthalpie series The design versions CLIMOS F 200 Basic and CLIMOS F 200 Comfort are hereinafter referred to under the product name CLIMOS unless details are for distinguishing...

Page 3: ...ormation 17 2 3 1 2 3 1 1 Submenu Current messages 17 2 3 1 2 Submenu Last messages 17 2 3 1 3 Submenu Fan speeds 17 2 3 1 4 Submenu Current status of the device 17 2 3 1 5 Submenu software versions 1...

Page 4: ...3 Connection status relay 41 3 4 5 4 Connection external release 41 Connection digital inputs or outputs 41 3 4 6 Operation without a control unit connected 42 3 4 7 Commissioning of the CLIMOS 42 3...

Page 5: ...exes 61 Checklist A Maintenance Works User 61 4 1 Checklist B maintenance works qualified personnel 62 4 2 Commissioning and handover certificate 63 4 3 Air volume log 64 4 4 Product fiche 65 4 5 Prod...

Page 6: ...em The warranty period has elapsed Normal wear Safety 1 2 Please always observe the safety instructions in this operating manual The non observance of the safety instructions warning notices notes and...

Page 7: ...ing for the installation and commissioning of electrical equipment Knowledge and attention of the building security and installation rules valid on the spot of the appropriate municipalities the water...

Page 8: ...The internal lining made of high quality polypropylene provides the necessary heat insulation and device noise protection In contrast to the version CLIMOS Basic the version CLIMOS Comfort is additio...

Page 9: ...d values of the device intake air limit temperature With regard to the CLIMOS series with integrated defroster a PTC heater battery is activated when falling below the threshold values of the device o...

Page 10: ...ating functions LED control panel Symbol Designation Explanation Key Supply air and extract air mode By pressing this key the supply and extract air mode are set Key Extract air mode By pressing this...

Page 11: ...always be pressed in the first place Key combination configuration mode for temperature threshold summer ventilation Keys for setting The summer ventilation is with LED control panel only be executed...

Page 12: ...ee Tab 38 in section 3 8 1 L8 L12 are lit L11 blinks 2x and then remains off Configuration mode for joint operation with heat producing appliance display only during the configuration phase L9 is lit...

Page 13: ...by the service technician during commissioning of the device in the setup menu A balance between the supply and the extract air fan is adjusted Button Fan speed 3 FS3 By touching this button the highe...

Page 14: ...d off longer than 1 h each time Button Help By touching this button you are redirected to a context sensitive help menu If this key is grey no help text is stored Button Activate key lock By touching...

Page 15: ...touched Buttons Navigation By pressing the Navigation buttons left right and up down it is possible to navigate in the menus in order to select the desired parameter in the respective menu level If m...

Page 16: ...he start menu and three main menus information settings and setup When activating the TFT touch panel the start menu is displayed The main menus are each divided up into submenus allowing the access t...

Page 17: ...tilation status inactive active for devices without by pass flap are displayed 2 3 1 5 Submenu software versions In this menu the devices which are actually connected to the bus and which were identif...

Page 18: ...d using the navigation buttons whereby a maximum filter run time of 90 days is recommended Remaining run time of the filter Display of the current remaining run time of the filter Display field Reset...

Page 19: ...the hour range Using the navigation buttons the cursor is navigated across the time slot in which the selected fan speed shall be active Tab 8 Parameterization automatic timing By selecting a group o...

Page 20: ...ve fan speed FS2 2 3 2 4 2 Automatic sensor The operating mode Automatic sensor of the automatic mode requires the connection of an external air quality CO2 or humidity sensor to the control of the ve...

Page 21: ...Date Time In this menu date and time are set Using the navigation buttons the characteristic variables red background of the text to be parameterised can be selected and the values can be set using t...

Page 22: ...tions t_sum Temperature threshold summer ventilation Setting range temperature threshold 20 C 30 C The summer ventilation is active when temperature of the extract air exceeds the set temperature and...

Page 23: ...ake air cooling function Tab 16 Parameterisation temperature threshold brine defroster Boost ventilation mode with external boost ventilation sensing device 2 3 3 In most cases boost ventilation sensi...

Page 24: ...output signal the filters in the CLIMOS shall be checked In order to do so proceed as follows 1 Switch the device to standby mode or disconnect it from the power supply 2 If applicable pull the red de...

Page 25: ...on the filter frame and the arrow F impressed into the EPP filter compartment next to the recessed grip must point in the same direction Fig 14 Insertion of the new filter Pollen filters must be inser...

Page 26: ...the filter run time by means of the LED control panel 2 4 2 2 Resetting the filter run time by means of the TFT touch panel Symbol Designation Explanation actions Signalling Filter run time expired I...

Page 27: ...nymore This may cause moisture and mould problems in the living space Therefore the long term shutdown of the CLIMOS has to be avoided For the period of absence the plant should be operated at the low...

Page 28: ...ated ventilation plant It is designed for representation of the plant specific system structure for sensors and ventilation equipment Installation requirements 3 2 For proper installation the followin...

Page 29: ...dapter board Casing adapter board made of transparent plastic Control panel s type and quantity of order dependent Operating manual 4 mounting brackets Set of design filter covers optional Mounting 3...

Page 30: ...pening space of this maintenance flap at the raw ceiling Fig 17 Mounting position ceiling hanging Mounting position lying 3 3 3 In case of the mounting position lying the mounting is made horizontally...

Page 31: ...e mounting is made horizontally at the inclined wall surface in the slotted holes 38x10 mm of the 4 mounting brackets with suitable fixing elements depending on the wall construction The exhaust air c...

Page 32: ...be insulated in such a way that they are vapour diffusion tight In the event that a low point is unavoidable when installing the exhaust air duct from the device s exhaust air stub to the exhaust air...

Page 33: ...he cables of the sensors actuators must be guided through cable glands M16 Fig 25 Casing side of the electrical connections Position Designation A 3 pole IEC connector B RJ45 jack C Pre cut cable bush...

Page 34: ...le of the type J Y ST Y 2x2x0 6 must be connected to the terminal X1 of the adapter board acc Tab 20 The ribbon cable connects the adapter board to the board of the TFT touch panel Fig 28 Adapter boar...

Page 35: ...confirm with Enter Buttons Navigation By touching the navigation buttons select the address number 2 and confirm with Enter Connect the second TFT touch panel Sequence of steps for software addressing...

Page 36: ...rough the PEHA frame Connection of external actuators sensors at the master controller 3 4 5 Proceed as follows in order to connect the cables for the actuators sensors at the master controller 1 Disc...

Page 37: ...uarter turn lock B Fig 33 Quarter turn lock with captive screw 4 Remove the casing cover C and remove the cable for potential equalisation from the flat plug of the casing cover B B C Fig 34 Remove th...

Page 38: ...rews D for fastening the control system casing 6 Push the control system casing in the direction of the arrow by approx 3 5 mm in such a way that the press in keyhole fasteners unlatch from the 4 keyh...

Page 39: ...two rubberised grommets F of the control system casing Fig 39 2x cable grommet F at the control system casing 9 Connect it to the terminal points provided for that purpose according to Appendix 3 Term...

Page 40: ...sation to the respective flat plugs of the casing parts 14 Close the casing cover by turning the 4 captive screws of the quarter turn locks B by 90 15 Re establish the mains connection 3 4 5 1 Connect...

Page 41: ...ay max 24 V switching voltage X1 10 Change over contact status relay max 24 V switching voltage Tab 24 Terminal assignment connection status relay 3 4 5 4 Connection external release The operation of...

Page 42: ...pment provided for the plant must be particularly ensured Check all safety relevant parts and perform a functional test Adjusting the air volume flow 3 5 2 After having verified the operational readin...

Page 43: ...f the nominal air flow by means of the TFT touch panel Fig 43 Chart 1 setting values nominal air flow CLIMOS with fan speed 2 FS2 3 5 2 2 Adjustment of the nominal air flow with LED control panel For...

Page 44: ...ly be changed by a competent expert or service staff Main menu Setup 3 6 1 The main menu Setup is divided in eight submenus The access to the submenus is password protected Symbol Designation Explanat...

Page 45: ...ing anti freeze protection component is activated If it remains falling below the anti freeze protection threshold this leads to switching off of the fans and an error message 3 6 1 2 Submenu Fan spee...

Page 46: ...the buttons set the duct temperature Buttons Enter Cancel back Confirm by touching the Enter button By touching the Cancel back button exit the menu level Buttons Navigation Selection Type supplementa...

Page 47: ...e temperature threshold for activating the summer ventilation Function Switching conditions ACTIVE if T1 T3 T1 t_int_min T3 t_sum H_sum Tab 35 Switching conditions for summer ventilation 3 6 1 5 Subme...

Page 48: ...ans and the heat exchanger Cleaning of the heat exchanger is carried out depending on the degree of soiling the maintenance interval should not exceed two years The maintenance work performed must be...

Page 49: ...the cable for potential equalisation from the flat plug of the casing cover Fig 47 Remove the casing cover C from the device 5 Pull the retaining clamps D 4x out of the EPP foam modules in vertical po...

Page 50: ...stubs of the fan boxes F must be shortened Cut through the EPP connection stubs in the circumferential groove H set point of sectioning Fig 50 Shortening of the EPP connection stub at the set point of...

Page 51: ...ws Dip the heat exchanger into warm water several times max 40 C Subsequently thoroughly rinse the heat exchanger using warm tap water max 40 C As a general rule do not use any aggressive or dissolven...

Page 52: ...while cleaning Fig 53 Intake casing fan box J 2x 10 After inspection mount all parts in reverse order When installing the heat exchanger box ensure correct locking with the fan boxes by means of the...

Page 53: ...of BUS communication x x x x x Communication error of the fan slave Lack of BUS communication x x x x x x Communication error of the defroster Lack of BUS communication x x Communication error of the...

Page 54: ...many components connected to the BUS Remove surplus components Fan slave not connected Lack of BUS communication Fan slave connected Communication error fan slave Lack of BUS communication Check BUS...

Page 55: ...sheet galvanised powder coated thermal bridge free internal lining made of expanded polypropylene EPP for thermal and sound insulation Pipe connections DN 125 sleeve dimensions Weight 25 kg Electrica...

Page 56: ...A at 100 m h 100 Pa 42 dB A at 200 m h 100 Pa Tab 42 Operating data Certificates Approvals CLIMOS F 200 Comfort Passivhouse certificate Certificate acc DIN 4719 Tab 43 Certificates Approvals p charact...

Page 57: ...57 Dimensional sketch 3 9 4 Fig 55 Dimension drawing HRU CLIMOS...

Page 58: ...58 Circuit diagram CLIMOS Basic series 3 9 5 Fig 56 Terminal assignment CLIMOS Basic...

Page 59: ...59 Circuit diagram CLIMOS Comfort series 3 9 6 Fig 57 Terminal assignment CLIMOS Comfort...

Page 60: ...60 Terminal scheme master controller 3 9 7 Fig 58 Terminal assignment Master Controller...

Page 61: ...ilter change cycle 90 days Quarter Year I II III IV 20 20 20 20 20 20 20 20 20 20 2 Clean extract air prefilter filter in extract air valves change approx every 2 months Quarter Year I II III IV 20 20...

Page 62: ...yes no Are the control devices and control units functional yes no 3 Air duct heat insulation Is the device cleaned if required Is the testing in place If required refer to VDI 6022 for cleaning yes n...

Page 63: ...planned There is an option to clean yes no yes no yes no 5 Exhaust air line There is an option to clean yes no 6 Exhaust air ventilator There is an option to clean yes no 7 Control unit and control de...

Page 64: ...clean approx days used Very dirty Supply Air Ventilator stage No Room Description Project Date Measurement Data m h m s m h m s Exhaust Air Ventilator stage No Room Description Project Date Measureme...

Page 65: ...65 Product fiche 4 5...

Page 66: ...uct label which applies for the ventilation plant conforms to the installation of the plant and to the model identifier of the product data sheet The product label shows the following information from...

Page 67: ...with respect to machines and for changing the directive 95 16EG New version Applicable Standards EN ISO 12100 Safety of machines risk assessment and risk minimization EN ISO 3744 Acoustic Provision of...

Page 68: ...Version 2 0_06 2016 EN PAUL W rmer ckgewinnung GmbH August Horch Str 7 08141 Reinsdorf Germany Phone 49 0 375 30 35 05 0 Fax 49 0 375 30 35 05 55 info paul lueftung de www paul lueftung de...

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