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35 | P a g e

 PATON

®

 

ADI 200 PAC AC/DC TIG/MMA

 

INSTRUCTION 

Before  using  the  device,  please  read  and  follow  this  manual.  The  operating 
instructions are the basic equipment of the device.  

 

USER'S OBLIGATIONS: 

The user undertakes to only allow persons to work 

with  the  welding  equipment:  Have  become  acquainted  with  the  basic  safety 
rules,  have  been  trained  in  the  use  of  the  welding  equipment  and  have  the 
appropriate  qualifications.  They  are  familiar  with  the  chapter  "Safety 
regulations" and the safety instructions in this manual.  

THE COMMISSION'S DIRECTORATE-GENERAL FOR THREATS 

 

ELECTRICAL USE CAN KILL:

 Welding equipment generates high voltage. 

While the device is connected to the power supply, it is not allowed to touch 
the welding gun and the workpiece. All these components form a welding 
current circuit and can cause an electric shock, so be careful not to touch them 
with your bare hand or with wet or damaged protective clothing. Protective 
clothing should not hinder movement. If possible, it should not be made of 
synthetic materials.  

An electric shock can be fatal! 

 

Arc RADIATION MAY BENEFIT: 

Direct observation of the welding arc 

with naked eyes is not permitted. The arc and splinters that occur during 
operation may cause skin burns or cause flames, so a protective mask fitted 
with a tinted filter should be worn every time (glasses should be fitted with 
DIN 9 10 grade filter glasses) Bystanders in the vicinity of the device should 
protect their eyes with special protective goggles or with non-flammable, 
radiation-absorbing screens.

 

 

fumes and gases CAN BE DANGEROUS: The

 resulting smoke and harmful 

gases should be removed from the workplace by means of specialised 
equipment and the ventilation openings should not be obstructed. Weld in 
well-ventilated areas, the fumes generated during welding are harmful to 
health, especially when welding lead, mercury, cadmium, zinc, beryllium, as 
well as galvanized or stainless steel surfaces. A sufficient amount of fresh air 
must be provided in the room. Do not allow solvent fumes to enter the 
welding arc area.

 

 

ELECTROMAGNETIC BOXES CAN BE DANGEROUS: The 

electromagnetic field created by high voltage current flowing through welding 
cables can have a negative impact on the performance of electrical equipment, 
e.g. 

cardiostimulator.

 Persons wearing such a device should consult a doctor 

before entering the area where the welding work is carried out. Welding 
cables should be laid in parallel as close to each other as possible.

 

 

Sparks CAN cause a fire or explosion:

 Remove flammable items from the 

workplace. Do not perform welding work on containers that contain gases, 
fuels, petroleum products or other combustible materials. There is a risk of 
explosion of residues of these products. Special rules must be observed when 
carrying out welding work in rooms with a risk of explosion or fire, which 
comply with national and international standards. Fire-fighting equipment 
such as: (powder or snow fire extinguishers, fire blankets) should be located 
near the workplace in a visible and easily accessible place. 

 

 

Summary of Contents for ADI 200 PAC

Page 1: ......

Page 2: ...T SETTING 14 4 4 LINEAR INCREASE OF WELDING CURRENT 14 4 5 LINEAR DECREASE OF WELDING CURRENT 15 4 6 CRATER WELDING CURRENT 15 4 7 ARC STABILIZER FUNCTION 15 4 8 POST WELDING GAS PURGING 16 4 9 PULSED...

Page 3: ...LDING FUNCTION PULSE BALANCE 30 7 6 1 PULSED CURRENT WELDING FUNCTION PULSE FREQUENCY 30 8 GENERAL LIST OF REGULATED FUNCTIONS IN METHODS 31 8 1 WELDING METHOD TIG AC 31 8 2 WELDING METHOD TIG DC 31 8...

Page 4: ...oduct in serial production complies with the test product specified in this report The applicant shall keep the whole technical report at the disposal of all competent persons Applicable Directives 20...

Page 5: ...ddition the manufacturer used the RIV SPOT function in this device Inverter welding machine PATON ADI 200 provides excellent non contact glow constant and stable electric arc as well as high quality o...

Page 6: ...pendent fan speed control 11 Despite the protection against voltage surges a stabilisation system is installed for larger long term voltage differences in the single phase power network from 190 V to...

Page 7: ...balance in TIG AC DC welding 15 90 PULSE FUNCTION PARAMETERS Pulsation frequency 0 2 500 Hz Pulsation balance 15 85 Start and end current 5 195 A PARAMETERS IN RIV MODE Spot welding time 0 5 5s Peak...

Page 8: ...when special electrodes are used for welding for the manual arc welding process MMA b Only the argon gas torch for the argon arc welding process TIG B Power supply socket socket type bayonet a The el...

Page 9: ...4 LCD display displaying the parameters of the welding process 5 Buttons for adjustment of current setting and parameters of the welding machine function UP 6 Button for selecting the function parame...

Page 10: ...which can be adjusted using the UP and DOWN buttons 5 This field contains device status indicators a T temperature status indicator for the hottest parts of the welder if it is highlighted in red it m...

Page 11: ...irect exposure to moisture but are not protected against condensation ATTENTION When welding is finished during hot weather or in heavy welding work in all weathers it is recommended not to switch off...

Page 12: ...r TIG DC 2T welding 1 Connect the TIG holder to the source B socket 2 Connect the ground cable to the source A socket 3 Plug the gas cable of the holder into the socket 3 right side 4 Connect the hand...

Page 13: ...ding and with a delay it sends a signal to the source which delivers an impulse to the non contact arc ignition system which produces a high voltage impulse to initiate the welding process and then de...

Page 14: ...non contact arc ignition system which produces a high voltage impulse initiating the welding process with the initial current Start Current only when the button is released will the welding current i...

Page 15: ...ut burning the material When welding in inert gas shielding with the TIG 4T function it is sensible to heat up the welded area The default value of the initial current Start Current is 40 A The mode f...

Page 16: ...nt welding method see section 8 2 4 6 CRATER WELDING CURRENT It is essential to determine the level to which the current drops at the end of the welding process It is necessary to fill the crater in t...

Page 17: ...he pulsating current welding process has a direct effect on the quality of a welded joint in particular it reduces the porosity and fineness of the weld metal grains thus increasing the quality of the...

Page 18: ...gure 4 Welding cycle ladder button mode TIG DC 4T pulse ATTENTION To activate pulsed welding mode change the value of the lower current LOW CURRENT from the default setting OFF to another value then t...

Page 19: ...upplies an impulse to the contactless arc ignition system which produces a high voltage impulse to initiate the welding process and then determines the time for the current to rise to the preset weldi...

Page 20: ...e non contact arc ignition system which produces a high voltage impulse initiating the welding process with the initial current Start Current only when the button is released will the welding current...

Page 21: ...ld and without burning the material When welding in inert gas shielding with the TIG 4T function it is reasonable to heat up the welded area before welding The default value of the initial current Sta...

Page 22: ...e AC diagram When the straight polarity duration is extended the reverse polarity duration is proportionally shortened and vice versa when the straight polarity duration is shortened the reverse polar...

Page 23: ...RATER WELDING CURRENT It is essential to determine the level to which the current drops at the end of the welding process It is necessary to fill in the crater in the case of e g TIG 4T button mode wh...

Page 24: ...verheating zone of the material The welder gains better control over the welding process The resulting weld is narrower and looks good An additional advantage of pulse welding is the absence of chippi...

Page 25: ...p Pulsed current frequency PULSE FREQUENCY X p Lower current pulse mode LOW CURRENT XI Tdn Time of the current drop FALL TIME XII k Final current FINISH CURRENT XIII Tpo Gas cleaning time after weldin...

Page 26: ...the gas cylinder check for airtightness 9 Connect the power plug to the mains 10 Place the power switch 4 on the rear panel in position 1 11 Use the button MODE to select the RIV welding function 12 U...

Page 27: ...f any function in the current welding method see section 8 3 6 4 PEAK CURRENT FUNCTION Peak current is the maximum amount of current that the output power can be obtained for a short time When a power...

Page 28: ...plug to the mains 5 Place the power switch 4 on the rear panel in position 1 6 Use the MODE button to select the MMA welding function 7 Using the buttons PROG we can save selected parameter settings...

Page 29: ...esult Hot Start current will be 90 A 40 126 A The mode for changing the value of any function in the current welding method see section 8 4 7 3 REDUCED VOLTAGE WELDING MODE ARC FORCE The advantages pr...

Page 30: ...he MMA method after 0 6 0 8 s after detection of such a situation reduces the welding current The momentary reduction of the welding current makes it easier for the welder to tear off the glued electr...

Page 31: ...ent pulsation balance PULSE BALANCE and pulsation frequency PULSE FREQUENCY By default the current pulsation balance PULSE BALANCE as the key parameter is set to 50 and the pulsation frequency PULSE F...

Page 32: ...t 50 a 15 90 1 change step 10 FREQUENCY Alternating current frequency default 120 Hz a 15 250 1 Hz step change 11 PULSE BALANCE Pulsed current balance default 50 a 15 85 1 change step 12 PULSE FREQUEN...

Page 33: ...p 1 A 4 FLOW POST Gas flow time after welding default 2s a 0 1 2s shift step 0 1s 8 4 METHOD OF MMA WELDING 1 MAIN CURRENT Basic current default 100 A a 10 185 A shift step 1 A 2 PULSE BALANCE Pulse b...

Page 34: ...steps In case of leaving the device it is recommended to set up a sign informing about not turning the device on To keep the device in good condition for many years follow the recommendations 1 Carry...

Page 35: ...for MMA wrapped electrode welding 20 4 26 8 V Nominal working voltage for TIG AC DC welding with an insensitive electrode 10 4 18 V 15 DELIVERY SET 1 Welding unit with a power cable 3 m in length 1 pc...

Page 36: ...evice should protect their eyes with special protective goggles or with non flammable radiation absorbing screens fumes and gases CAN BE DANGEROUS The resulting smoke and harmful gases should be remov...

Page 37: ...nance on the unit if it is lost It is forbidden to remove the external housing of the device while it is connected to the network as well as to use the device with the cover removed WELDING NOISE CAN...

Page 38: ...o a fall from height the fall of a heavy object on the device damage to controls or connectors 2 Which has traces of the corrosion that caused the malfunction 3 Which have been damaged due to the infl...

Page 39: ...the appliance may not be disposed of in the same way as household waste The device must be taken to an electrical equipment disposal point where it will be accepted free of charge Information about su...

Page 40: ...ait for the device to cool down after which the device will automatically switch on Insufficient cooling air Provide sufficient cooling air Temperature sensor malfunction Contact service Poor ignition...

Page 41: ...ature PATON SERVICE CENTER SHIPPING ADDRESS 14 Przemys owa Street Rzesz w 35 105 Poland The Head of the Service Centre Piotr B aszkowski Tel 48 22 290 86 96 e mail service patonwelding de ATTENTION Ca...

Page 42: ...TY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzesz w 14 Przemys owa Street DATE OF REPORT TO REPAIR DATE OF SERVICE REPAIR ________________ _____...

Page 43: ...F REPORT TO REPAIR DATE OF SERVICE REPAIR ________________ _______________ Signature Signature FAULTS DETECTED AND FAULTY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service c...

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