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[

CONTROL SYSTEM OPERATIONS MANUAL

]

May, 2015

Project:

Doc:

Version:

Parker Sea Recovery Coral Sea

1010016

01c

Document Name:

Author:

Page:

Control System Operations Manual

AGE

Page 8 of 129

The Control Panel

Item Number

Item Description

--------------------------------------------------------------------

Touch Screen Interface

System Main Power Indicator

Emergency Stop Button

System Auto-Start Button

System Auto-Stop Button

Booster Pump Control Operator

High Pressure Pump Control Operator

Fresh Water Flush Indicator

System Fault Indicator

Main Power Disconnect

Media Filter Backwash Button/Indicator

Media Filter Rinse Indicator

Coral Sea Owner's Manual

Summary of Contents for Coral Sea

Page 1: ...Parker Hannifin 2630 E El Presidio Street Carson CA 90810 www parker com watermakers Coral Sea Owner s Manual...

Page 2: ...PRE INSTALLATION NOTES 3 ELECTRICAL INFORMATION 4 INSTALLATION REQUIREMENTS 5 OPERATIONS MANUAL 6 R O MEMBRANE INSTALL CARE 7 MAINTENANCE AND REPAIR 8 COMPONENT USER MANUALS 9 DRAWING PULL OUTS 10 SP...

Page 3: ...SECTION 1 SYSTEM DESCRIPTION Coral Sea Owner s Manual...

Page 4: ...rizontal 5200 20 460V 60Hz 3Ph or 380V 60Hz 3Ph Horizontal 6200 23 5 460V 60Hz 3Ph or 380V 60Hz 3Ph Horizontal 6800 26 460V 60Hz 3Ph or 380V 60Hz 3Ph SYSTEM SPECIFICATIONS HIGH REJECTION HIGH YIELD ME...

Page 5: ...S 15 6 59 SALINITY RANGE Seawater Systems up to 50 000 ppm TDS TEMPERATURE RANGE Max 122 F 50 C Min 33 F 5 C pH RANGE 3 11 typical seawater pH is 8 REVERSE OSMOSIS MEMBRANE TYPE Selected aromatic tri...

Page 6: ...andard Inch Flange American Standard 1 Inch Flange American Standard 1 Inch Flange American Standard 1 Inch Flange American Standard 1 Inch Flange American Standard Brine Discharge Inch Flange America...

Page 7: ...on Parker Hannifin systems utilize different pulley ratios to drive the High Pressure Pump Optional Pump The High Pressure Pump maintains it s predetermined RPM when operating on the specified power s...

Page 8: ...up as much as possible then flush with water to drain KEEP OUT OF REACH OF CHILDREN Parker Hannifin SRC MCC 1 Membrane Cleaning Chemical WARNING CONTAINS SODIUM METASILICATE HARMFUL IF SWALLOWED MAY C...

Page 9: ...ble then flush with water to drain KEEP OUT OF REACH OF CHILDREN Parker Hannifin SRC MCC 3 Membrane Cleaning Chemical WARNING CONTAINS SODIUM METABISULFITE HARMFUL IF SWALLOWED AVOID BREATHING DUST AN...

Page 10: ...ium carbonates or alkaline soluble organic inorganic substances and microbiological slimes The Membrane Element is not warranted for iron fouling rust chemical or petroleum products attack extreme tem...

Page 11: ...charge or product line will not be covered by warranty d High temperature will cause up to 40 flux loss loss of production of the R O membrane element s This damage is irreversible to the R O membrane...

Page 12: ...lons per day by multiplying the gallon per hour product water flow meter reading by 24 6 Divide the figure reached in step 5 above present gallon per day productivity by the plotted productivity perce...

Page 13: ...rature increases the Parker Hannifin system pressure must be adjusted so that the system achieves no greater than 100 of rated product water flow Product water flow greater than 100 of rated capacity...

Page 14: ...SECTION 2 PRE INSTALLATION NOTES Coral Sea Owner s Manual...

Page 15: ...t connect the inlet of the System to the ship s potable water system if the ships system contains chlorinated or brominated water These chemicals destroy the copolymer components within the RO system...

Page 16: ...ly destroyed by electrolysis The Electric Motors must be individually and separately c An electrical power source capable of supplying the proper current at the proper AC Voltage Cycles and Phase to t...

Page 17: ...ed Line may cause the system to shut down due to low feed pressure If the installation is aboard a vessel care must be taken to plumb the Feed Line at the bottom of the Sea Chest This ensures an unint...

Page 18: ...INE SUBSYSTEM This section of the System filters suspended solids from the feedwater of the system before it reaches the High Pressure Pump and R O Membrane Elements The Feedwater may be collected dir...

Page 19: ...er velocity is too low the media will not be properly cleaned 3 Media Filter backwash flow control meter measures the rate of the backwash water progress through the Media Filter The flow meter is cal...

Page 20: ...lons and liters per minute This is one of the most important visual check points of the SRC System and should be monitored on a regular basis Proper interpretation of the GPM water flow meter readings...

Page 21: ...rcentage of salt rejection to occur Only about 5 to 10 sea water systems per individual membrane element of the system feed water becomes fresh product water The remainder becomes a concentrated brine...

Page 22: ...m is in operation but not pressurized 4 Potable product water line check valve prevents foreign chemical intrusion into the product water line from the product water storage tank or cistern 5 Temperat...

Page 23: ...Vic connectors allow for simple connection of cleaning chemical routing hoses into and out of the R O membrane vessel assemblies Cleaning system flow restricter limits the flow or velocity of the clea...

Page 24: ...which is also inlet pressure to the Media Filter 3 4 Pressure gauges PI 1002 0 to 60 psi 0 to 11 bar registers combined Media Filter outlet pressures as well as the 20 micron cartridge pre filter inl...

Page 25: ...SECTION 3 ELECTRICAL INFORMATION Coral Sea Owner s Manual...

Page 26: ...tor starting after the Touch Screen Start Switch is pressed First the Booster Pump starts then the main High Pressure Pump Electric Motor starts Alternatively the Booster Pump and High Pressure Pump m...

Page 27: ...Circuit Breaker maybe resized appropriately to handle only two motors Refer to System Specifications on Section 1 for details 3 3 ELECTRICAL WIRING DIAGRAMS WARNING ELECTRICAL SHOCK HAZARD A Volt Ohm...

Page 28: ...SECTION 4 INSTALLATION REQUIREMENTS Coral Sea Owner s Manual...

Page 29: ...ge water is high in salt content and very corrosive There should be no valving in this line Damage to the system caused by a blocked brine discharge line will not be covered by warranty 3 Product wate...

Page 30: ...1 16 inches 3 1 5 mm Fill to 1 3 inches 25 75 mm above the bottom laterals 2 Second add approximately 150 lbs 68 kg of No 20 grade Silica Sand b Upon completion of the sand loading wash off the top o...

Page 31: ...rom Control Product Outlet To Post filter Product Inlet 10 From Post filter Product Outlet To PH Nuetralizer Product Inlet 11 From PH Nuetralizer Product Outlet To Storage Tank Product Inlet TABEL 4 2...

Page 32: ...ost Drill Bits Deep Well Pump If the System Booster Pump will be used then Size the Well Pump to Deliver Minimum 5 psi maximum 10 psi into the inlet of the Booster Pump or If the System Booster Pump w...

Page 33: ...of Water intake from a Feed Source 4 6 UV STERILIZER INSTALLATION If applicable the UV Sterilizer is normally installed when the System is shipped otherwise install the UV Sterilizer Assembly per Sys...

Page 34: ...Coral Sea Vertical 6800 Page 4 6 Installation This page is intentionally left blank Coral Sea Owner s Manual...

Page 35: ...SECTION 5 OPERATIONS MANUAL Coral Sea Owner s Manual...

Page 36: ...Operation THIS PAGE INTENTIONALLY LEFT BLANK Coral Sea Owner s Manual...

Page 37: ...rsion Parker Sea Recovery Coral Sea 1010016 01c Document Name Author Page Control System Operations Manual AGE Page 1 of 129 Coral Sea Control System Operations Manual Base System PLC Firmware Version...

Page 38: ...high level protocol for industrial networks developed in 1979 by Modicon now Schneider Automation Inc Providing services at layer 7 of the OSI model it defines a request response message structure fo...

Page 39: ...e 22 4 5 Maximum HP Pump Outlet Pressure 22 4 6 System Minimum Operating Pressure 22 4 7 System Maximum Operating Pressure 23 4 8 System Membrane Health DP 23 4 9 Maximum High Pressure Pump Hours 23 4...

Page 40: ...ance Messages 75 11 1 System Performance Notification and Possible Causes 77 12 System Status Messages 82 13 Menu Navigation 83 13 1 Accessing the System Operation Screen 84 13 2 Accessing Product Sal...

Page 41: ...MMF Backwashing Time Minutes 115 19 4 Auto MMF Rinsing Time Minutes 115 19 5 Auto MMF Differential Pressure PSI 116 19 6 Booster Pump Min Outlet Pressure PSI 116 19 7 Booster Pump Low Output Operation...

Page 42: ...1004 Media filter outlet valve Normal position Tab Left F 101A Media filter assembly Loaded with media PI 1002 Media filter Booster Pump outlet pressure gauge Not relevant MV 1005 Media filter rinse v...

Page 43: ...FT 1001 Brine water flow meter Not relevant MV 1010 Brine water selection valve Normal Position Tab Up FT 1002 Product water flow meter Not relevant TDS 1001 Salinity probe Not relevant DV 1008 Produc...

Page 44: ...Description 1 Touch Screen Interface 2 System Main Power Indicator 3 Emergency Stop Button 4 System Auto Start Button 5 System Auto Stop Button 6 Booster Pump Control Operator 7 High Pressure Pump Con...

Page 45: ...m touch screen The new Coral Sea controller has also been designed to ensure maximum water maker productivity the system contains multiple programs to allow for operation even in critical fault situat...

Page 46: ...ing manner Please note it is not possible to enter commissioning mode while the water maker is operating Trying to enter commissioning mode while the unit is running will simply not be permitted and t...

Page 47: ...illustrated area will switch the controller into commissioning mode This is confirmed by the system menu being replaced with the first of four diagnostic screens The first screen as shown below detail...

Page 48: ...ys the current voltage being received from the Product flow sensor start the system in manual mode while in commissioning mode to watch the voltage readings from this sensor to confirm if the sensor i...

Page 49: ...esting pump operation HP Pump High Pressure Pump Illuminates if the controller is requesting pump operation UV Sterilizer UV Sterilizer Illuminates if the controller is requesting sterilizer operation...

Page 50: ...he control panel door to the auxiliary pump and open the control panel door Locate the external pump contactor DCP 100 Turn the switch at the top of the contactor to the Off position Loosen the screw...

Page 51: ...connect switch back to the On position Navigate back to the commissioning screens and finally to the motor jog screen jog the booster pump once again to ensure correct rotation Step 3 As correct rotat...

Page 52: ...manually drive all of the automatic valves currently connected to the control system To activate a valve simply press on the action you require If the tested valve indicates a fault condition the Fau...

Page 53: ...em Pressing Move Up will scroll up through the alarm list Pressing Move Down will scroll down through the alarm list Pressing Clear will clear the listed alarm notifications and return you to the prev...

Page 54: ...or is visible the automatic media filter option is not included in your system configuration if this indicator is visible press on the arrow in the upper right hand corner of the System Valve Checks s...

Page 55: ...that changing these configurations is not recommended unless prior authorization has been granted by Parker Sea Recovery Engineering group Hence access to the system set point editing mode has been re...

Page 56: ...s operation press the CAN key as shown below Entry of an incorrect password will result in the password prompt screen remaining visible The password you have entered will be erased and the password sc...

Page 57: ...be sufficient pressure in the system to ensure the high pressure pump bypass check valve opens If there is not sufficient pressure to allow this the control system will raise an alarm to notify the o...

Page 58: ...r than 75 PSI at the inlet of the pump pressure above this limit causes the pump to shear off the piston shoes as it initially begins to rotate This type of damage is not covered by warranty should th...

Page 59: ...applications 4 8 Maximum Membrane Health DP PSI if PT 1005 fitted only This value determines at what maximum differential pressure the system will allow the membrane chain to operate Detection of pre...

Page 60: ...wn the unit and generate a fault warning the action taken depends on what operational state the water maker was in at the time of failure Typical values entered here are 15 Seconds in all applications...

Page 61: ...0 systems and above 4 12 System Maximum Brine Flow Rate GPM This value determines at what brine flow rate the control system will alert you that the system is experiencing difficulty During normal ope...

Page 62: ...em pipe work and is currently sitting in air Typical values entered here are 100 in domestic water applications 4 15 PPM Conversion Factor Europe and the US use different scaling factors when converti...

Page 63: ...ther odd scenarios where access to these Fabrication settings would need to be allowed that can be done in the following manor From the Second System settings screen as shown below press on the hidden...

Page 64: ...nd to enabled manual override of those size settings for harsh environments it is also possible to enable special level control functions if your water maker is equipped with such hardware To change a...

Page 65: ...flect the current state of the feature 4 19 Min Product GPM Please note Entering data into this field is only permitted if the user has selected Force Manual Settings confirmation that this mode is en...

Page 66: ...higher permeate flow rates However attempts should be made to discover why permeate flow rates have risen and corrections performed to bring them back to within normal levels before membrane damage o...

Page 67: ...tton as shown the system will automatically save your settings if it monitors that you have not touched the touch screen for 60 seconds in either case when system settings are being saved the followin...

Page 68: ...r Sea Recovery Coral Sea 1010016 01c Document Name Author Page Control System Operations Manual AGE Page 32 of 129 Once the system has returned to the main splash screen set point data saving is compl...

Page 69: ...tor the control system will attempt to automatically activate the connected system valves If the connected valves cannot be successfully activated the control system will raise performance warning mes...

Page 70: ...te To stop the pump either turn the Aux Pump operator back to the Off position or press the system Auto Stop button 5 4 Booster Pump Activation Turn the Booster Pump operator switch to the Pump On pos...

Page 71: ...or restart the pump To stop the pump either turn the Booster Pump operator back to the Off position or press the system Auto Stop button to stop all pumps simultaneously 5 5 High Pressure Pump Activat...

Page 72: ...to Stop button to stop all pumps simultaneously 5 6 Auxiliary Product Pump Activation If installed Turn the Aux Pump operator switch on the remote pump control panel to the Pump On position The pump o...

Page 73: ...m Pressing Move Up will scroll up through the alarm list Pressing Move Down will scroll down through the alarm list Pressing Accept will clear the listed alarm notifications Pressing Back will exit th...

Page 74: ...izer is not fitted the controller will skip this step Once the UV Sterilizer has completed its warm up cycle or if the controller has skipped this step it will then attempt to activate the product wat...

Page 75: ...ated the product diversion valve the controller will activate the product water pump if enabled and continue to monitor product water salinity levels If the salinity levels become unacceptable the con...

Page 76: ...ill clear the listed alarm notifications Pressing Back will exit the alarm list Please note the Back button is only active if no faults or errors are currently displayed if errors or faults are displa...

Page 77: ...o control system valves directly from this screen In this mode the control system will not continue to carry out any functions automatically it is now in a fully manual mode The operator must keep che...

Page 78: ...ill exit the alarm list Please note the Back button is only active if no faults or errors are currently displayed if errors or faults are displayed press Accept to exit this screen Pressing Accept ret...

Page 79: ...are given as shown below Pressing Select will highlight the first alarm item Pressing Move Up will scroll up through the alarm list Pressing Move Down will scroll down through the alarm list Pressing...

Page 80: ...the fresh water flush if fitted To perform a phased stop of the system in manual mode individually turn off running pumps To prevent fault screens from being displayed it is advisable to shut the pump...

Page 81: ...arm notifications Pressing Back will exit the alarm list Please note the Back button is only active if no faults or errors are currently displayed if errors or faults are displayed press Accept to exi...

Page 82: ...t of the control panel is illuminated Ensure that the E Stop button is not pressed in If the E stop button is illuminated the button is pressed in release it by turning the mushroom in a clockwise dir...

Page 83: ...will scroll down through the alarm list Pressing Clear will clear the listed alarm notifications Pressing Back will exit the alarm list Please note the Back button is only active if no faults or error...

Page 84: ...not fitted the control system will start the booster pump The control system now performs system pressure checks before continuing If system pressures fail to reach expected levels the system will abo...

Page 85: ...tton is only active if no faults or errors are currently displayed if errors or faults are displayed press Clear to exit this screen The operator must correct the detected problem before re attempting...

Page 86: ...ing Clear will clear the listed alarm notifications Pressing Back will exit the alarm list Please note the Back button is only active if no faults or errors are currently displayed if errors or faults...

Page 87: ...n through the alarm list Pressing Accept will clear the listed alarm notifications Pressing Back will exit the alarm list Please note the Back button is only active if no faults or errors are currentl...

Page 88: ...this system fault High pressure pump outlet pressure monitoring is provided to protect the high pressure pumps internal moving parts If the high pressure pump is operated at too lower a pressure ther...

Page 89: ...light the first alarm item Pressing Move Up will scroll up through the alarm list Pressing Move Down will scroll down through the alarm list Pressing Clear will clear the listed alarm notifications Pr...

Page 90: ...n below Pressing Ignore clears the performance warning pressing Show Log will open the performance warning log window where details concerning the detected problem are given as shown below Pressing Se...

Page 91: ...ine Once the UV Sterilizer has completed the warm up cycle or if a UV Sterilizer is not fitted to the system the control system will attempt to activate the diversion valve If the valve fails to activ...

Page 92: ...yed if errors or faults are displayed press Clear to exit this screen The operator must correct the detected problem before re attempting automatic operation If the product diversion valve activates s...

Page 93: ...acceptable salinity levels are detected once again the control system will activate the UV Sterilizer warm up routine if fitted and when appropriate re activate the product water diversion valve The...

Page 94: ...the alarm list Pressing Move Down will scroll down through the alarm list Pressing Accept will clear the listed alarm notifications Pressing Back will exit the alarm list Please note the Back button...

Page 95: ...the system was in its automatic start up routine at the time the Auto Stop button was pressed Once pressed the Auto Stop button will begin to flash This response is to inform you a system shutdown is...

Page 96: ...scroll up through the alarm list Pressing Move Down will scroll down through the alarm list Pressing Clear will clear the listed alarm notifications Pressing Back will exit the alarm list Please note...

Page 97: ...is signaling to you what will happen when you release the E Stop button Once the E Stop is released the system will move any activated valves to their home position if applicable the Auto Stop button...

Page 98: ...through the alarm list Pressing Move Down will scroll down through the alarm list Pressing Clear will clear the listed alarm notifications Pressing Back will exit the alarm list Please note the Back b...

Page 99: ...During operation if a system failure occurs which could result in the unsafe operation of the water maker the fault is deemed as a Critical Error These types or faults cause an immediate shutdown of...

Page 100: ...ill clear the listed alarm notifications Pressing Back will exit the alarm list Please note the Back button is only active if no faults or errors are currently displayed if errors or faults are displa...

Page 101: ...ed The product diversion valve is not currently in the correct position closed for starting Check that the valve is switched to auto and that the current position is correct 5 Reserved Reserved For Fu...

Page 102: ...r help diagnosing the type of failure detected and rectify before continuing 14 FT 1002 Sensor Malfunction Start Up Aborted Flow transducer FT 1002 is reporting a fault Check the system messaging area...

Page 103: ...uation Check system pressures and ensure they are below maximum 23 High Pressure Sensor Override Time Limit Reached The system was operating in emergency mode PT 1005 By passed for the maximum allowab...

Page 104: ...nd fuses for fault indication 32 Operator Did Not Increase System Pressure Within Time Auto start energized all connected pumps but the system operator did not increase system operating pressure to ab...

Page 105: ...the inlet pressure to the high pressure pump dropped below minimum levels Check filtration chain for blockages and back wash media filter if required 41 High Pressure Pump Inlet Pressure Too High Manu...

Page 106: ...t all position feedback from the product diversion valve Check valve wiring for breaks or snags check 5 x 20mm fuses within the control panel for failures indicated by red light 48 Domestic Diversion...

Page 107: ...ve Check valve wiring for breaks or snags check 5 x 20mm fuses within the control panel for failures indicated by red light 55 Media Filter Inlet Valve Did Not Attempt To Open The control system comma...

Page 108: ...e Check valve wiring for breaks or snags check 5 x 20mm fuses within the control panel for failures indicated by red light 62 Media Filter Outlet Valve Did Not Attempt To Open The control system comma...

Page 109: ...rinse Check valve wiring for breaks or snags check 5 x 20mm fuses within the control panel for failures indicated by red light 69 Media Filter Rinse Valve Did Not Attempt To Open The control system co...

Page 110: ...h to Auto and that all power wiring is free from breaks or snags Check 5 x 20mm fuses within the control panel for failures indicated by red light 74 Media Filter Rinse Valve Failed To Complete Close...

Page 111: ...e fault is deemed as a Non Critical Error These types of faults do not require an immediate shutdown of the water maker While safe to do so the water maker will continue to run and prompt the operator...

Page 112: ...layed press Accept to exit this screen When a system performance fault is detected the system fault indicator will blink at 0 5 second intervals the general alarm contact will not change state in thes...

Page 113: ...o Low The operator is attempting to manually run the high pressure pump but inlet pressure to the pump is too low Check the filtration chain and backwash the media filter if required 5 HP Pump Cannot...

Page 114: ...he emergency by pass of the PT 1006 pressure sensor 12 Sensor TDS 1001 In By pass Mode Manual Mode Active The operator has entered the emergency override screen and activated the emergency by pass of...

Page 115: ...ode Active The operator has activated the emergency by pass of pressure sensor PT 1005 and is now operating the system Operation is allowed to continue until the maximum preset time has elapsed 100hrs...

Page 116: ...n 8000 hrs and now requires servicing 29 Reserved Reserved For Future Use 30 Domestic Diversion Valve Has Failed To Activate Man The operator is running the system manually and automatic activation of...

Page 117: ...n and for some reason was forced to operate the product diversion valve manually However when the operator shut the system down they did not return the product diversion valve to the closed position T...

Page 118: ...urrently happening will be displayed in the system status message center The system status message center is the information window used by the operator to examine any internal messages generated by t...

Page 119: ...as possible Navigating these screens is quite simple and begins when moving from the home screen by pressing the arrow in the lower right corner of the screen Once you press this arrow the screen wil...

Page 120: ...and corner of the system operation screen will return you to the first menu screen 13 2 Accessing Product Salinity Level Screens To view product water salinity readings access the System Monitoring sc...

Page 121: ...PPM if the user prefers this measuring system To change from uS cm to PPM press the PPM button in the lower section of the salinity monitoring screen As you press the PPM button it will change to uS...

Page 122: ...ess the product salinity monitoring feature 13 3 Accessing System Pressure and Flow Screens To view system pressures and flows access the System Monitoring screen This is done in the following manner...

Page 123: ...user prefers this measuring system To change from PSI GPM to Bar m3 press the MET button in the upper right section of the pressure monitoring screen As you press the MET button it will change to IMP...

Page 124: ...manner from the first menu screen press on the arrow next to the text System Monitoring as shown below The System Monitoring Menu Screen is displayed To navigate to the multi media pressure readings s...

Page 125: ...ss the MET button it will change to IMP to return to PSI display press the IMP button and vice versa as shown below 13 5 Accessing System Message Centers To view system message centers press on the ar...

Page 126: ...the text System Critical Fault Messages doing so will open the requested message center as shown below To return back to the menu screen press the back button To access the System Performance message...

Page 127: ...tus message center press on the arrow next to the text System Status Messages doing so will open the requested message center as shown below To return back to the menu screen press the back button To...

Page 128: ...Pump Hour Meter screen it is possible to view the total amount of running hours endured by the high pressure pump It is also possible to reset this number after servicing has been completed to preven...

Page 129: ...u to the Password Required screen as shown below Entry of an incorrect password will result in the password prompt screen remaining visible The password you have entered will be erased and the passwor...

Page 130: ...nsor calibration screen press on the arrow next to the text Salinity Sensor Calibration Pressing this button will bring you to the Password Required screen as shown below Entry of an incorrect passwor...

Page 131: ...System Operations Manual AGE Page 95 of 129 From this screen you can perform a calibration of the salinity sensor system Please see the System Maintenance section for further details Pressing the arr...

Page 132: ...xt to the text Field Sensor Zero Point Calibration Pressing this button will bring you to the Password Required screen as shown below Entry of an incorrect password will result in the password prompt...

Page 133: ...allow the control system to complete analog channel health tests these tests will be automatically instigated once a sensor signal was lost due to the power plug being removed Once all internal tests...

Page 134: ...n Pressing this button will bring you to the Password Required screen as shown below Entry of an incorrect password will result in the password prompt screen remaining visible The password you have en...

Page 135: ...cancel the request press the CAN button as illustrated below Once the new value has been entered or if this step is not required simply press the Calibrate Salinity Probe button the moment this butto...

Page 136: ...ered as soon as possible to prevent water shortages Once emergency mode has completed its full operation cycle it cannot be activated again Each time the unit is started the control system will abort...

Page 137: ...password screen will wait for you to attempt again Press the CAN key to cancel this request Entering the correct password will bring you to the following screen The illustrated User Error screen will...

Page 138: ...ow pressure switch at the same time If you attempt to do this the button to the second device being disabled will become un responsive Each time you disable a sensor the system fault light will begin...

Page 139: ...are displayed press Accept to exit this screen Once Ignore or Accept has been pressed the system fault light will cease flashing and remain off until new messages are raised 15 2 Accessing Emergency...

Page 140: ...password screen will wait for you to attempt again Press the CAN key to cancel this request Entering the correct password will bring you to the following screen The illustrated User Error screen will...

Page 141: ...s possible to view the total accumulated emergency operation hours As these timers approach 100Hrs the system will shut down and further operation in any mode will not be permitted If the operator pre...

Page 142: ...ride Operation timer associated with the replaced part The operator must manually remove the override to prevent further system shutdowns Failure to do so will result in the system still operating in...

Page 143: ...lowing manner 16 1 Actuating the Product Diversion Valve To manually actuate this valve the operator must first select manual mode on the value actuator body This can be done by locating the small swi...

Page 144: ...indicator light will illuminate for 1 second each hour This brief flashing is indicating that the fresh water flush mode is still active but currently waiting for the next fresh water flush cycle to b...

Page 145: ...ght the first alarm item Pressing Move Up will scroll up through the alarm list Pressing Move Down will scroll down through the alarm list Pressing Accept will clear the listed alarm notifications Pre...

Page 146: ...ess on the arrow next to the text describing your required accessory Doing so will call up the accessory password request screen If you do not have the password to your required accessory contact Park...

Page 147: ...f accessory itself as seen in this example you are given the option to test if the connected UV sterilizer system is actually functioning correctly or not by being given the ability to manually force...

Page 148: ...Version Parker Sea Recovery Coral Sea 1010016 01c Document Name Author Page Control System Operations Manual AGE Page 112 of 129 Your accessory state has been saved and the system is now ready for op...

Page 149: ...ton your control system will also perform these cleaning cycles automatically when needed 19 1 Accessing Multi Media Filter Options To access the multi media filter options screen press on the arrow i...

Page 150: ...ed the control system will pass you on to the multi media enable disable screen form this screen it is possible to enter into the multi media system settings screens To do this simply press on the but...

Page 151: ...sh cycle Typical values entered here are 5 minutes in all applications 19 3 Auto MMF Backwashing Time Minutes This value stated in minutes determines how long the system will backwash the multi media...

Page 152: ...cations 19 6 Booster Pump Min Outlet Pressure PSI This value stated in PSI determines what the minimum allowable outlet pressure of the booster pump is if the outlet pressure of the booster pump falls...

Page 153: ...as detailed below Once you have changed the multi media system settings to your requirements press Save Setting button in the lower right corner of the screen to store these changes into system EEPRO...

Page 154: ...ification indicating to the user that the detected multi media filter differential pressure has exceeded specifications as shown below Pressing Ignore clears the performance warning pressing Show Log...

Page 155: ...you have received the above indicated notification you can activate the multi media sequence by pressing panel button 12 Back Wash Status illustrated on page 7 once you press this button the controlle...

Page 156: ...manually initiate a backwashing cycle during automatic mode press panel button 11 Back Wash Status illustrated on page 7 once you press this button the controller touch screen will display the followi...

Page 157: ...lti media filter assembly before initiating the automatic shutdown procedure the control system will alert the system operator by displaying the following screen Once the indicated time has elapsed th...

Page 158: ...l your request to initiate the backwashing cycle at this time press the Cancel Request button doing so will cancel the above screen and return you to the previously displayed screen If you do not wish...

Page 159: ...isplayed the control system is preparing the water maker for backwashing this means that if the water maker was operating when the request was initiated the system is being shutdown before the backwas...

Page 160: ...ing the multi media filter this action will continue until the time has elapsed or unless a fault is detected Once the back flushing timer has elapsed this screen will be replaced with the following s...

Page 161: ...n is displayed the water maker will beep once the warning time has elapsed this screen will be replaced with the following screen The water maker is now rinsing the multi media filter this action will...

Page 162: ...emain displayed for approximately 4 seconds after this delay the system will return to the main menu If your control system initiated the backwash cycle automatically the system will now automatically...

Page 163: ...ycles During a backwashing cycle you can abort the cycle at any time by simply pressing panel button 5 System Auto Stop once you press this button the system will stop al pumps and display the followi...

Page 164: ...r health if a fault is detected the backwashing cycle is aborted all pumps are de activated the system resets all valves to their home position and returns the water maker to standby mode During the a...

Page 165: ...ill highlight the first alarm item Pressing Move Up will scroll up through the alarm list Pressing Move Down will scroll down through the alarm list Pressing Clear will clear the listed alarm notifica...

Page 166: ...Intentionally Left Blank Coral Sea Owner s Manual...

Page 167: ...SECTION 6 R O MEMBRANE INSTALL CARE Coral Sea Owner s Manual...

Page 168: ...Coral Sea Vertical 6800 Page 6 ii R O MEMBRANE Page Intentionally Left Blank Coral Sea Owner s Manual...

Page 169: ...ionally flushing with pre treated water Care must be taken not to scratch the inside surface of the vessels 5 Install brine end adapter with O rings into the permeate port of brine side end plate Lubr...

Page 170: ...sure vessels please specify type of RO element to be installed to ensure correct parts are provided by the vessel manufacturer Unpack the elements 1 Open element boxes and remove RO elements and acces...

Page 171: ...e solution The element shell is FRP Fiber Reinforced Plastic Beware of glass fiber strands and use correct safety equipment 5 Cut open the element s shipping bag and prepare for insertion following il...

Page 172: ...Sample procedure The shipping bags are made of a special material which is a barrier to oxygen This improves the useful lifetime of the preservation solution in the bag If the bags are carefully and c...

Page 173: ...f element and accessories 1 Install brine seal Toray elements shipped from Toray Membrane USA will come with brine seal pre installed so this step can be omitted Just check correct position of seal in...

Page 174: ...Illustration TMM 200 1 Orientation of brine seal If not already performed open the RO pressure vessel s feed side This procedure can be prepared by removing any head locking devices prior to starting...

Page 175: ...atter dust and dirt to vessels to a minimum by only opening closing one vessel at a time Use of a clean soft mop or swab or similar tool will enable lubrication of the full length of the vessel Take c...

Page 176: ...internal permeate port of the brine side end plate Note if permeate is to be collected from the brine end of the vessel install the permeate port adaptor If permeate is not to be collected at the brin...

Page 177: ...he pressure vessel manufacturer to fill remaining gaps or tolerances see Illustration TMM 200 4 Brine side Feed side Plastic washers shim rings Permeate adaptor closed version Thrust ring for TM serie...

Page 178: ...stration TMM 200 5 Shimming procedure Permeate ports not used are best plugged with closed or solid type permeate adaptors Permeate plugs supplied by pressure vessel manufacturer This provides the bes...

Page 179: ...e vessel end plates from both the feed and concentrate ends of the pressure vessel 3 Push the element stack into the vessel from the feed end of the pressure vessel Push the element stack forward so t...

Page 180: ...d engineering practice to replace all 0 ring seals with new ones prior to replacement If re installation of elements is expected in the near future it is recommended the elements are packed immediatel...

Page 181: ...1 Suggested flushing water for various RO feed water treatment system RO feed water type Flushing water Sea water Pre treated feed water Brackish water Pre treated feed water Waste water RO product w...

Page 182: ...salt passage 5 Extra care must be taken to avoid chlorine exposure When disinfecting piping or pretreatment equipment upstream of the membrane When preparing cleaning or storage solutions Care must b...

Page 183: ...2 days while simultaneously venting any air from the system When the pressure tubes are filled close the valves For detailed instructions see TMM 250 Flushing procedure Case 2 Flushing the RO system w...

Page 184: ...temperature is less than 80 F 27 C x Every fifteen 15 days if the temperature is equal to or greater than 80 F 27 C Notes Any contact of the SBS solution with air atmospheric oxygen will oxidize SBS...

Page 185: ...are as follows Flushing water Use pre treated feed water refer to table 250 1 or RO product water Flushing water should not contain any oxidants Flushing water pH range should be maintained between 3...

Page 186: ...nch element x 50 l min 13gpm Temperature 40 C 104 F Period 0 5 1 0 hour It is important to keep the permeate side isolation valve s open to keep the permeate back pressure to a minimum during the flus...

Page 187: ...s Flushing water pH range should be maintained between 3 8 5 Table 260 1 Flushing water of various RO feed water treatment system RO feed water type Flushing water Sea water Pre treated feed water Bra...

Page 188: ...owth Please review x TMM 300 General instructions and conditions for RO cleaning x TMM 310 Guidelines for RO cleaning x TMM 320 Instructions for chemical cleaning 4 Allowable temperature range for pre...

Page 189: ...ration Fouling can also be a consequence of large variations in raw water quality or of errors in RO operation mode Fouling of the membrane surface will result in a performance decline i e lower perme...

Page 190: ...ated plate or drain for 60 minutes to allow drainage of fluids The approximate weight of new elements drained condition are x 4 inch diameter x 40 inch long 4Kg x 8 inch diameter x 40 inch long 400ft2...

Page 191: ...fate DSS Detergent Cleaning Procedure Evaluation of the effectiveness of cleaning Descriptions of various cleaning procedures are given in TMM 320 Instructions for chemical cleaning If the recommendat...

Page 192: ...val of any residual cleaning chemicals dissolved or suspended solids from the RO system See TMM Section 250 for flushing procedures CIP agents Generic cleaning chemicals are listed in Table 320 1 Make...

Page 193: ...SECTION 7 MAINTENANCE AND REPAIR Coral Sea Owner s Manual...

Page 194: ...Maintenance Coral Sea Owner s Manual...

Page 195: ...and dried prior to reassembly After the components have been reassembled product water can be used to remove any feed water residue from the exterior surfaces of the components 7 MAINTENANCE REPAIR F...

Page 196: ...lacement component Wipe the O Ring with a damp cloth Lubricate it with Parker O Ring lubricant Seat the mesh screen USE OF NON AUTHORIZED OR MISUSE OF AUTHORIZED CHEMICALS VOIDS SYSTEM WARRANTY 7 1 50...

Page 197: ...ler Do not bend impeller shrouds e Pry carbon seal head from shaft sleeve Again two screwdrivers as levers will help Do not attempt to salvage the old carbon seal head f Loosen four motor bolts and re...

Page 198: ...to align key way of impeller with key way in motor shaft Be careful seal spring retainer fits inside lip of impeller hub Push impeller on until impeller bottoms out on shaft sleeve l Install new impe...

Page 199: ...rn Lubricate O Ring with silicone based O Ring lubricant for ease of f Lubricate outer surface of O Ring and back up ring with silicone based O Ring lubricant and slowly thread plug into chamber Exerc...

Page 200: ...of the pump c Slacken the pump frame hold down bolts slightly only enough to allow movement on the side opposite installation and to avoid damaging O Ring NOTE Insert gasket first then back up ring an...

Page 201: ...motor bolts remove base and slide bracket over shaft Pry ceramic seat from seal cavity in bracket Do not attempt to salvage seal or seat the pulley A degree of drag must be left between the pump and...

Page 202: ...t as far as it will go toward volume end and slightly snug one setscrew to hold shaft in place 5 Lubricate pump shaft with a few drops of vegetable oil Push seal in a rotating motion onto shaft evenly...

Page 203: ...SECTION 8 COMPONENT USER MANUALS Coral Sea Owner s Manual...

Page 204: ...Page Intentionally Left Blank Coral Sea Owner s Manual...

Page 205: ...T PROCEDURE Page 1 of 5 CORAL SEA PRE FILTER REPLACEMENT PROCEDURE Document P N B651970001 Revision A Aug 1 2011 Sea Recovery Corp P O Box 5288 Carson Ca 90745 5288 www searecovery com sales searecove...

Page 206: ...er Pump Off Reduce Pressure Press Bleeder Valve Lever Down Open Discharge Valve to Drain Filter Housings Remove Retainer Ring by Turning Counter Clockwise Pull up the Cover by the Handles Provided Rem...

Page 207: ...nd Check for O Ring Seals Top Bottom Wash Rinse the Filter Housing Install New Filter Cartridge Ensuring the Filter is Bottomed out on the Bottom O Ring Seal Place Cover Back on Filter Housing Press F...

Page 208: ...ect Cover Installation Place Retainer Ring Over Cover and Tighten Clockwise Booster Pump Can now be Started Run for Close Bleeder Valve Lever by Pressing Up when 5 Minutes to Flush Any Dirt A steady s...

Page 209: ...CORAL SEA PRE FILTER REPLACEMENT PROCEDURE Page 5 of 5 Main Control Box Turn Booster Pump Off Close Discharge Drain Valve Coral Sea Owner s Manual...

Page 210: ...ND POSITIONING GUIDE CORAL SEA MULTIMEDIA VALVE DESCRIPTION POSITIONING GUIDE Document P N B651970040 Revision A September 15th 2013 Sea Recovery Corp P O Box 5288 Carson Ca 90745 5288 www searecovery...

Page 211: ...ontrolled Use the Coral Sea electrical schematics to reference the proper wiring between the main control panel and the multimedia junction box Use this guide to reference and verify the correct direc...

Page 212: ...Inlet Valve This valve is pointing UP Closed during normal operation MV 1004 Media Outlet Valve This valve is pointing DOWN Closed during normal operation MV 1005 Media Rinse Valve This valve is poin...

Page 213: ...This valve is pointing DOWN OPEN during backwash operation MV 1004 Media Outlet Valve This valve is pointing UP Open during backwash operation MV 1005 Media Rinse Valve This valve is pointing DOWN Clo...

Page 214: ...ve This valve is pointing UP Closed during rinse operation MV 1004 Media Outlet Valve This valve is pointing DOWN Closed during rinse operation MV 1005 Media Rinse Valve This valve is pointing UP Open...

Page 215: ...SECTION 9 DRAWING PULL OUTS Coral Sea Owner s Manual...

Page 216: ...Page Left Intentionally Blank Coral Sea Owner s Manual...

Page 217: ...66 WIP Workspace Workspace A550 CORAL SEA SYSTEMS VERT A550 CORAL SEA VERTICAL 3600 460V 60Hz 3PH BASIC PVC ANSI FWF Rev C iam DRAWING STATUS PRODUCTION RELEASE CUSTOMER P O 824 265 lbmass SCALE FRACT...

Page 218: ...eceipt of this document the recipient agrees to maintain such information in confidence and not reproduce or otherwise disclose the information to any person outside the group directly responsible for...

Page 219: ...mm TITLE PROJECT CUSTOMER DWG NO PREPARED BY CHECKED BY APPROVED BY DATE DATE DATE REV WEIGHT SHT OF CORAL SEA VERTICAL RD 7 7 2014 JB 7 7 2014 CP 7 7 2014 P550 00 00 C 1 E Engineering SRC Commercial...

Page 220: ...783 ELB90 0 50 MPT x 1 00 BARB 1 39 0101073783 ELB90 0 75 MPT x BARB 5 40 0101074483 ELB90 1 00 MPT x BARB 1 41 0101293483 RB 0 75 MT x 0 25 FT 3 42 0101294283 RB 1 00 MT x 0 50 FT 1 43 0101313683 RB...

Page 221: ...that there is no obligation to maintain the confidentiality of any information that becomes publicly known through no fault of recipient By receiving and accepting this drawing the recipient agrees to...

Page 222: ...tiality of any information that becomes publicly known through no fault of recipient By receiving and accepting this drawing the recipient agrees to the stated terms TOLERANCES UNLESS OTHERWISE NOTED...

Page 223: ...y known through no fault of recipient By receiving and accepting this drawing the recipient agrees to the stated terms TOLERANCES UNLESS OTHERWISE NOTED ALL DIMENSIONS ARE IN INCHES IN AND MILLIMETER...

Page 224: ...of any information that becomes publicly known through no fault of recipient By receiving and accepting this drawing the recipient agrees to the stated terms TOLERANCES UNLESS OTHERWISE NOTED ALL DIM...

Page 225: ...t becomes publicly known through no fault of recipient By receiving and accepting this drawing the recipient agrees to the stated terms TOLERANCES UNLESS OTHERWISE NOTED ALL DIMENSIONS ARE IN INCHES I...

Page 226: ...dentiality of any information that becomes publicly known through no fault of recipient By receiving and accepting this drawing the recipient agrees to the stated terms TOLERANCES UNLESS OTHERWISE NOT...

Page 227: ...016 SCREW HEX HEAD 3 8 16x1 SS 6 36 061142157024 SCREW HEX HEAD 3 8 16x1 1 2 SS 4 37 061142167024 SCREW HEX HEAD 1 2 13x1 1 2 SS 4 38 061161845012 SC ALLEN FLAT 25 20 X 75 SS 16 39 061172143016 SCREX...

Page 228: ...xcept that there is no obligation to maintain the confidentiality of any information that becomes publicly known through no fault of recipient By receiving and accepting this drawing the recipient agr...

Page 229: ...ence and not reproduce or otherwise disclose the information to any person outside the group directly responsible for evaluation of its contents except that there is no obligation to maintain the conf...

Page 230: ...ot reproduce or otherwise disclose the information to any person outside the group directly responsible for evaluation of its contents except that there is no obligation to maintain the confidentialit...

Page 231: ...roduce or otherwise disclose the information to any person outside the group directly responsible for evaluation of its contents except that there is no obligation to maintain the confidentiality of a...

Page 232: ...x 310 999 6262 www parker com PROPRIETARY NOTICE This drawing includes confidential information of Parker Hannifin Corporation which is provided for the sole purpose of permitting the recipient to eva...

Page 233: ...outside the group directly responsible for evaluation of its contents except that there is no obligation to maintain the confidentiality of any information that becomes publicly known through no fault...

Page 234: ...outside the group directly responsible for evaluation of its contents except that there is no obligation to maintain the confidentiality of any information that becomes publicly known through no fault...

Page 235: ...outside the group directly responsible for evaluation of its contents except that there is no obligation to maintain the confidentiality of any information that becomes publicly known through no fault...

Page 236: ...S SEA RECOVERY 19610 SOUTH RANCHO WAY RANCHO DOMINGUEZ CALIFORNIA 90220 U S A www SeaRecovery com SEA RECOVERY 2630 EAST EL PRESIDIO ST CARSON CALIFORNIA 90810 U S A www parker com Coral Sea Owner s M...

Page 237: ...S SEA RECOVERY 19610 SOUTH RANCHO WAY RANCHO DOMINGUEZ CALIFORNIA 90220 U S A www SeaRecovery com SEA RECOVERY 2630 EAST EL PRESIDIO ST CARSON CALIFORNIA 90810 U S A www parker com Coral Sea Owner s M...

Page 238: ...S SEA RECOVERY 19610 SOUTH RANCHO WAY RANCHO DOMINGUEZ CALIFORNIA 90220 U S A www SeaRecovery com SEA RECOVERY 2630 EAST EL PRESIDIO ST CARSON CALIFORNIA 90810 U S A www parker com Coral Sea Owner s M...

Page 239: ...S SEA RECOVERY 19610 SOUTH RANCHO WAY RANCHO DOMINGUEZ CALIFORNIA 90220 U S A www SeaRecovery com SEA RECOVERY 2630 EAST EL PRESIDIO ST CARSON CALIFORNIA 90810 U S A www parker com Coral Sea Owner s M...

Page 240: ...RECOVERY 19610 SOUTH RANCHO WAY RANCHO DOMINGUEZ CALIFORNIA 90220 U S A www SeaRecovery com SEA RECOVERY 19610 SOUTH RANCHO WAY RANCHO DOMINGUEZ CALIFORNIA 90220 U S A www SeaRecovery com Coral Sea Ow...

Page 241: ...S SEA RECOVERY 19610 SOUTH RANCHO WAY RANCHO DOMINGUEZ CALIFORNIA 90220 U S A www SeaRecovery com SEA RECOVERY 2630 EAST EL PRESIDIO ST CARSON CALIFORNIA 90810 U S A www parker com Coral Sea Owner s M...

Page 242: ...S SEA RECOVERY 19610 SOUTH RANCHO WAY RANCHO DOMINGUEZ CALIFORNIA 90220 U S A www SeaRecovery com SEA RECOVERY 2630 EAST EL PRESIDIO ST CARSON CALIFORNIA 90810 U S A www parker com Coral Sea Owner s M...

Page 243: ...S SEA RECOVERY 19610 SOUTH RANCHO WAY RANCHO DOMINGUEZ CALIFORNIA 90220 U S A www SeaRecovery com SEA RECOVERY 2630 EAST EL PRESIDIO ST CARSON CALIFORNIA 90810 U S A www parker com Coral Sea Owner s M...

Page 244: ...S SEA RECOVERY 19610 SOUTH RANCHO WAY RANCHO DOMINGUEZ CALIFORNIA 90220 U S A www SeaRecovery com SEA RECOVERY 2630 EAST EL PRESIDIO ST CARSON CALIFORNIA 90810 U S A www parker com Coral Sea Owner s M...

Page 245: ...S SEA RECOVERY 19610 SOUTH RANCHO WAY RANCHO DOMINGUEZ CALIFORNIA 90220 U S A www SeaRecovery com SEA RECOVERY 2630 EAST EL PRESIDIO ST CARSON CALIFORNIA 90810 U S A www parker com Coral Sea Owner s M...

Page 246: ...S SEA RECOVERY 19610 SOUTH RANCHO WAY RANCHO DOMINGUEZ CALIFORNIA 90220 U S A www SeaRecovery com SEA RECOVERY 2630 EAST EL PRESIDIO ST CARSON CALIFORNIA 90810 U S A www parker com Coral Sea Owner s M...

Page 247: ...SECTION 10 SPARE PARTS LIST Coral Sea Owner s Manual...

Page 248: ...02 12 08020622KD ELEMENT OWSE AW 3 02 6 2625130172 SEAL SEAT BOOSTER PUMP HP75 1 1732850546 DRIVE BELT 8MGT 1000021 1 0803004773 ELEMENT CHARCOAL 10 6 B647800003 PUMP OIL 16 OZ 1 B646800001 CLEANING K...

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