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Palfinger 200010121, Manual

The Palfinger 200010121 is a versatile hydraulic manual designed to assist users in understanding the operating procedures and maintenance requirements of the product. Experience hassle-free handling and efficient operations with our comprehensive, user-friendly manual available for free download at manualshive.com.

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154

Platform does not come 
down when operated 
with hand cable control

Pushbutton defective

Use test lamp to check contacts 
in operating element according 
to circuit diagram, use ground 
connection JK at PC board

PC board does not deliver out-
put at J 4/15

Disconnect plug J 4, check ter-
minal 15 with test lamp

No voltage at valve plug S 1 or 
S 2, defective cable

Check with test lamp

Platform comes down 
automatically

Solenoid valves S 1 and S 2 at 
lift cylinder contaminated or de-
fective

Clean or replace

Fold out

Fault

Possible cause

Remedy

Link bridge does not 
fold out, motor is run-
ning

Solenoid valves S 10 and S 11 
do not open

Clean or replace

Solenoid valve S 7 does not 
open

Clean or replace

Piston seal in tilt cylinder defec-
tive

Replace

Fold in

Fault

Possible cause

Remedy

Link bridge does not 
fold in, motor is running

Solenoid valve S 7 does not 
open

Clean or replace

Solenoid valve S 12 does not 
open

Clean or replace

Solenoid valve S 13 does not 
open

Clean or replace

Piston seal in tilt cylinder defec-
tive

Replace

Lower

(platform moves down until reaching the ground)

Fault

Possible cause

Remedy

Summary of Contents for 200010121

Page 1: ...Tail Lift OFFER INFORMATION Location details Köstendorf 5203 Austria Dealer details PALFINGER EMEA GmbH Dealer E mail sales palfinger com Dealer phone 004366488345792 Availability On request Product type new Contract number 200010121 Prior sale and changes reserved Print date Jul 12 2022 12 36 44 PM ...

Page 2: ...MBB C 1500 L THE EFFICIENT AND FUNCTIONALLY TAIL LIFT ...

Page 3: ...tudinal 600 mm Load centre lateral 50 of the full load on one side Inclination angle of the platform 90 to 10 Lifting arms in mm 700 800 900 H max loading height unloaded 1256 1409 1546 H min loading height loaded 906 922 998 F max middle of main beam to upper edge of loading floor 728 811 894 K min at dimension F max 515 571 627 D min installation space min 665 721 777 F min 529 572 625 K max at ...

Page 4: ...PALFINGER TAIL LIFTS ASSEMBLY INSTRUCTIONS TAIL LIFTS STANDARD ...

Page 5: ......

Page 6: ...Assembly instructions for PALFINGER Tail Lifts Tail Lift Standard 07 500 99 04 10 03 15 06 2017 Ref no 2032342 A 22839 ...

Page 7: ......

Page 8: ...Reinforcing rear cross member optional 22 6 4 Preparing vehicles with box bodies 23 7 Installing lifting mechanism 24 7 1 Installation with installation aids 24 7 2 Installation with attached platform 33 8 Establishing electrical connections 37 8 1 Establishing connection to vehicle battery 37 8 2 Installing and connecting the control unit 39 8 3 Mounting the control panel holder 40 8 4 Connecting...

Page 9: ...forming an oil level check 52 10 5 Checking screw connections 52 10 6 Attaching warning strips safety point decals optional and type plate 53 10 7 Adjusting the pressure switch of the hydraulic support C 750 L to C 1000 L 54 10 8 Performing acceptance test as per test book 55 11 Index 56 12 Hydraulic circuit diagrams 58 ...

Page 10: ...s is provided below 1 2 Enclosed documents In addition to this assembly manual you will receive additional documents with your PALFINGER Tail Lifts tail lift They form part of these assembly instructions and should be observed Observed all documents enclosed with your ordered PALFINGER Tail Lifts tail lift In addition you should also observe the operating instructions for the PALFINGER Tail Lifts ...

Page 11: ...8 About these instructions Brief operating instructions Type plate Attachment report attachment diagram General installation drawing ...

Page 12: ...e always passed on along with the PALFINGER Tail Lifts to third parties 2 1 Personnel qualifications The assembly and commissioning of the PALFINGER Tail Lifts tail lift require systematic knowledge of mechanical electrical hydraulic and pneumatic systems as well as familiarity with the associated specialist terms Consequently to ensure operational safety these activities may only be executed by t...

Page 13: ...ial that the measures to avert danger are complied with The signal words have the following meanings SIGNAL WORD Description of type and source of the hazard Description of consequences of non observance Description of measures for avoiding danger Signal word Application DANGER Indicates a danger that will certainly result in death or severe injury if you fail to avoid it WARNING Indicates a dange...

Page 14: ...ts Observe the respectively applicable general attachment report attachment diagram from PALFINGER Tail Lifts Make sure that any welding work is only performed by certified welders It is essential to comply with the vehicle maker s specifications as well as the applicable standards and regulations for welding work 2 3 2 Before starting installation Before starting installation read the safety inst...

Page 15: ...em the oil lines the pneumatic lines and the cabling of the vehicle are not damaged Do not apply any overpressure to the functions lift lower open close retract or extend before the installation is entirely completed 2 3 4 During initial commissioning During initial commissioning of the PALFINGER Tail Lifts tail lift check whether all safety and warning features are available and functional Warnin...

Page 16: ...Nm Socket wrench 4 6 4x screw clamps Peening tool Hand held electric drill 2 hand electric drill Spiral drill up to 14 mm diameter Crimping tool for cable lugs 16 mm 25 mm 35 mm Insulation stripper Side cutter TORX screwdrivers Mallet Impact wrenches size in mm 46 50 60 65 Locking pliers for external rings A2 Auxiliary equipment Assembly aid assembly device Stop bracket Marker Tape measure Trolley...

Page 17: ... structure of the PALFINGER Tail Lifts tail lift and of the individual sub assemblies MBB C 1000 S C 3000 S MBB C 1000 LD C 2500 L MBB C 1500 SZ C 2500 LZ MBB C 1500 SK C 2500 SK MBB C 750 SPLD SPRD C 1000 SPL SPR MBB C 750 LD C 1000 L MBB C 1000 ML C 1500 ML MBB C 1000 ML PRO C 1500 ML PRO MBB C 750 S MBB C 750 LX MBB C 750 SX MBB C 500 LD C 750 L MBB C 750 SPL SPR MBB C 1500 LX C 2000 LX MBB C 5...

Page 18: ...ection 5 Platform support rod not included in scope of delivery 6 Tilt switch b13 tilt switch b15 7 Tilt switch b16 tilt switch b15 8 Foot operated switch option 9 Warning lamps option 10 Startup rail roll bar option 11 Useful load centre of gravity 12 Platform 13 Torsion frame 14 Lift cylinder 15 Tilt cylinder 16 Stand tube 17 Manual cable switch option 1 2 2 3 4 5 8 9 10 11 12 13 14 15 16 17 6 7...

Page 19: ... 3 Tail lift with bolted consoles and slide in unit 1 Welded console plates 2 Hydraulic unit 3 Underride protection 4 Tilt cylinder 5 Lift cylinder 6 Lift rocker 1 Bolted console plates 2 Hydraulic unit 3 Underride protection 4 Tilt cylinder 5 Lift cylinder 6 Lift rocker 1 2 3 4 5 6 1 2 3 4 5 6 ...

Page 20: ...4 5 Scope of delivery The scope of delivery of your PALFINGER Tail Lifts tail lift is based by the model you ordered and any agreed special accessories 1 Bolted console plates 2 Hydraulic unit 3 Underride protection 4 Tilt cylinder 5 Lift cylinder 6 Platform 7 Turning unit 1 2 3 4 5 6 7 ...

Page 21: ... been correctly delivered Have the general installation diagram and the attachment report attachment diagram been provided in accordance with your ordered PALFINGER Tail Lifts tail lift type Is the vehicle suitable for mounting the PALFINGER Tail Lifts tail lift Do the vehicle dimensions correspond to those of the PALFINGER Tail Lifts tail lift Is the operating voltage of the vehicle battery appro...

Page 22: ...red Has allowance been made for the space required for the optional grab handle 25 mm finger room between platform and handle When all these points have been checked off you can start with the installation of your PALFINGER Tail Lifts tail lift The installation consists of several steps which are described in more detail on the following pages They include preparation of vehicle or vehicle chassis...

Page 23: ... the lifting mechanism for any offset rear lights the thickness of the vehicle s rear cross member and any cutouts required in the lower tail chassis To prepare the vehicle for installation of the PALFINGER Tail Lifts tail lift the following steps must be completed remove projecting parts of the vehicle see chapter 6 1 on page 21 make any necessary cutouts for the lifting mechanism and reinforce t...

Page 24: ...components in a secure dry place Components that are not compatible with your PALFINGER Tail Lifts tail lift may not be reinstalled Consult your vehicle maker to find alternative solutions for incompatible components ATTENTION Damage and loss of components If you do not safely store the removed components in a dry place they may be damaged or lost Remove the interfering components carefully from t...

Page 25: ...reate the cutouts according to the attachment mounting diagram and reinforce them Seal the blank body parts with rust protection and repaint them Observe the vehicle manufacturer s superstructure guidelines 6 3 Reinforcing rear cross member optional Your truck s rear cross member must be rated for your ordered type of PALFINGER Tail Lifts tail lift Your vehicle s rear cross member should be able t...

Page 26: ... instructions supplied Box bodies with doors To avoid damage to box body doors you must attach spacers and bridging profiles You must then abut the platform to the superstructure end with the bridging profile when the doors are open Prepare the spacers for the lifting mechanism area if necessary Fix the spacers to the door Create a bridging profile e g a square tube with rounded edges 60x40x3 Moun...

Page 27: ...llation aids on the vehicle chassis see chapter 7 1 1 on page 24 position lifting mechanism under the vehicle see chapter 7 1 2 on page 25 bolt lifting mechanism to installation aids see chapter 7 1 3 on page 26 position the stand tube see chapter 7 1 4 on page 27 fix lifting mechanism with console plates to vehicle chassis see chapter 7 1 5 on page 27 mount hydraulic unit see chapter 7 1 6 on pag...

Page 28: ...chanism under the vehicle Raise the lifting mechanism with suitable lifting equipment such as a forklift truck or trolley jacks for example Carefully position the lifting mechanism under the vehicle Detach the cables and hoses and feed them through the openings provided in the vehicle chassis Carefully raise the lifting mechanism and move it into the installation position Maintain the installation...

Page 29: ...sealing system is present to attach spacers to ensure correct spacing between the control rod and vehicle chassis Secure the lifting mechanism with screw clamps to the vehicle chassis Lay the cables and hoses under the vehicle chassis Bolt the lifting mechanism to the installation aid 1 and check the alignment to the vehicle body The control rod must be lie flush on both sides of the rear cross me...

Page 30: ...sed The following console pates can be ordered from PALFINGER Tail Lifts welded consoles bolted consoles The installation sequence differs according to the type of console plates used The welded consoles are attached in advance by PALFINGER Tail Lifts to the lifting mechanism The customer notifies PALFINGER Tail Lifts of the required distances between the consoles and these cannot be subsequently ...

Page 31: ... note the number position and diameter of drill holes Drill the holes in the console plates Bolt the console plates to the vehicle chassis In the process note the tightening torques in the general installation diagram and in the table on page 29 NOTICE Risk of damage to slide in unit by welding If you should fail to remove the slide in unit before starting any welding work on the stand tube the sl...

Page 32: ... C 750 L C 750 LX C 750 LG C 750 LD C 750 ML PRO C 1000 ML PRO C 750 SPLD SPRD 6 M14x1 5 190 Nm C 1000 S C 1000 SB C 1000 SPL SPR C 1000 LD C 1000 L C 1500 L C 1500 ML PRO C 1500 S C 2000 S 10 M14x1 5 190 Nm C 1500 LX C 2000 LX C 1500 LB C 1500 SZ C 2000 LZ C 1500 SK C 2000 SK C 2000 L C 2500 L C 2000 LK C 2000 LX PTG C 2500 S 12 10 M14x1 5 M16x1 5 190 Nm 310 Nm C 2500 SK C 3000 S 14 M14x1 5 190 N...

Page 33: ...e stand tube 1 Turn the hex nuts 5 on the bolts 3 and thus fix the console plate 2 and the U section 6 Align the two console plates corresponding to the frame width and pretighten the hex nuts NOTE We recommend installation of the bolted consoles to the vehicle chassis before positioning of the lifting mechanism under the vehicle optional 8 6 2 4 5 3 1 7 1 Stand tube 2 Console plate 3 Bolts 4 Hook...

Page 34: ...ery cable is not directly connected to the battery and the ground runs over the vehicle chassis it may be necessary to fabricate a ground cable from the delivered cable lugs and protective caps Cut off the required length of cable from the supplied battery cable Keep the ground cable 8 as short as possible and attach it to the ground screw provided on the stand tube Before lifting the platform mak...

Page 35: ...the vehicle If the cables and hoses are too long you must bundle them and fix them under the vehicle 7 1 7 Removing the installation aid Remove the pins between the control rods and the installation aids and carefully fold the control rods down Release the screw clamps with which the installation aids are fixed to the vehicle chassis Remove the installation aids from the vehicle chassis ATTENTION ...

Page 36: ...chanism see chapter 7 2 2 on page 34 mount auxiliary device see chapter 7 2 3 to page 34 position and fix platform see chapter7 2 4 on page 35 install lifting mechanism see chapter 7 2 5 on page 36 remove auxiliary device see chapter 7 2 6 on page 36 7 2 1 Positioning lifting mechanism under the vehicle Raise the lifting mechanism with suitable lifting equipment such as a trolley jack for example ...

Page 37: ...straight steel bearers of sufficient length on the load area between the control rod arms and vehicle body wall CAUTION Risk of falling equipment If you incorrectly position the auxiliary device or do not fix it correctly the lifting mechanism with the platform may fall and cause personal injury or material damage Make sure that the auxiliary device has a sufficient load bearing capacity to bear t...

Page 38: ...hat the control rod heads rest up against the rear wall apron Observe the relevant installation diagram Fix the platform securely to the auxiliary device For this purpose use appropriately rated screw clamps and additionally secure the platform against falling with trestles for example Detach the cables and hoses and feed them through the openings provided in the vehicle chassis Carefully raise th...

Page 39: ...chanism according to the type of console plates used see chapter 7 1 5 on page 27 For this purpose use the adjustment gauge indicated on the installation diagram Bolt the tilt cylinders to the platform see chapter 9 3 on page 44 7 2 6 Removing auxiliary device Release the screw clamps fixing the auxiliary device to the vehicle chassis Remove the auxiliary device from the vehicle chassis ...

Page 40: ...e required establish connection to vehicle battery see chapter 8 1 on page 37 install and connect optional control unit see chapter 8 2 on page 39 mount control panel holder see chapter 8 3 on page 40 connect optional hand cable switch see chapter 8 4 on page 40 connect optional remote control see chapter 8 4 on page 40 8 1 Establishing connection to vehicle battery Lay the plus battery cable to t...

Page 41: ...and mount it on the battery s minus terminal With vehicles with preinstalled ETMA interface Plug the plus and minus cables into the mating plugs NOTE With hazardous goods vehicles the ground cable must be connected to the battery or in accordance with the respective vehicle manufacturer s guidelines for mounting attachments ...

Page 42: ...t diagram which you can obtain from PALFINGER Tail Lifts Run the cable for the control unit to the driver s cab Select a suitable location on the dashboard in the driver s cab Establish an electrical connection as per the PALFINGER Tail Lifts circuit diagram Mount the control unit on the dashboard NOTE Connection of the control device must not take place until the electrical connection of the plus...

Page 43: ...allation diagram 8 4 Connecting the manual cable switch remote control optional A manual cable switch or a remote control are optionally available with your PALFINGER Tail Lifts tail lift NOTE When installing a manual cable switch you must attach the cable with socket under the vehicle loading area so that the cable can be connected to the manual cable switch plug leads holder ...

Page 44: ...s to be clipped onto to slot J31 on the circuit board and connected to ground You will then have to attach the receiver to the stand tube The receiver and the wireless remote control are preadjusted so that they are immediately operational A detailed description is supplied with the wireless remote control Lead Pin Leads manual cable switch with 3 buttons with 2 buttons 1 4 white 2 5 green 3 6 bro...

Page 45: ...trol rod see chapter 9 2 on page 43 bolt the platform to the first tilt cylinder see chapter 9 3 on page 44 adjust the tilt cylinder see chapter 9 4 on page 47 bolt the platform to the second tilt cylinder see chapter 9 5 on page 48 connect plug for foot operated switch and Warnfix see chapter 9 6 on page 48 install tilt sensor see chapter 9 7 on page 49 9 1 Moving up and positioning platform This...

Page 46: ...lation position with the lifting equipment until the platform is bolted to control rod and tilt cylinders 9 2 Bolting the platform to the control rod Make sure that the platform is in its final installation position Grease the two bearing pins Bolt the platform to the control rod Use the spacers delivered with the product to align the platform to the body ...

Page 47: ...linders you should initially only bolt one tilt cylinder to the platform Inserting the air filter option Depending on the hydraulic unit manufacturer you will have remove the plug screw of the oil tank and replace with an air filter before you can bolt the platform to the first tilt cylinder Open the sealing cap on the hydraulic unit and carefully pull the hydraulic unit out Remove the oil tank sc...

Page 48: ...platform to the tilt cylinder Detach the bellows hose clamp and slide the bellows down Turn the rod end of the tilt cylinder on the piston rod as far as it will go Adjust the tilt cylinder length so that it possible to easily bolt the tilt cylinder to the platform NOTE To do this actuate the rotary switch for Open or Close at the same time holding the tilt sensor b15 or b16 with the cable pointing...

Page 49: ... the product to align the platform to the body During the assembly make sure that the lubrication nipple on the piston rod end is oriented upwards and that the PALFINGER logo is not upside down Mount the floor roller and secure the pin Move the lifting mechanism via the lift cylinder to the upper stop Remove the lifting equipment ...

Page 50: ...tion To do this turn the piston rod with a wrench Repeat the adjustment process if required until the platform has reached the desired position Release the tilt cylinder by opening the platform Tighten the locking nut on the piston rod as per the PALFINGER Tail Lifts installation diagram Pull the bellows back over the piston rod and secure it with the clip NOTE At the desired end position of the p...

Page 51: ...chapter 9 3 on page 44 9 6 Connecting plug for foot operated switch and Warnfix Detach the strain relief Pull the cables for the foot operated switch and the Warnfix from the platform Connect the plugs with the plugs that come from the control rod Make sure that colour coding of the plugs match Stow the connected cables again in the tailgate Reconnect the strain relief Make sure that the attached ...

Page 52: ...ight of the platform Feed the cables through the openings Bundle up cables that are too long and secure these with cable binders Connect the cables and pull them back to the right length Fix the sensor to the platform Observe the torque of 5 Nm Lay a loop for strain release Secure the cables with cable binders ...

Page 53: ...rew connections see chapter 10 5 on page 52 attaching warning strips safety point decals optional and type plate see chapter 10 6 on page 53 performing acceptance test as per test book see chapter 10 8 on page 55 10 1 Opening closing platform and setting tilt switch b13 Close the platform via the control panel Open the platform until it is approx 250 mm above the ground Release the screw on tilt s...

Page 54: ... on ground Open and lower the platform until it sets down on the ground Check that the platform rests horizontally on the ground If the platform does not lie level release the screw on tilt switch b16 Adjust tilt switch b16 so that the platform rests level on the ground Retighten the screw on tilt switch b16 Observe the torque of 9 Nm NOTE This test only has to be performed if tilt switch b16 is p...

Page 55: ...reservoir or with a dipstick As required top up with oil or drain the excess oil off see chapter Testing the oil level in operating manual of your PALFINGER Tail Lifts tail lift Slide the hydraulic unit back into the stand tube and fix the sealing cap 10 5 Checking screw connections Study the PALFINGER Tail Lifts installation diagram Obtain the required tightening torques for the screw connections...

Page 56: ... of delivery if your tail lift is equipped with wireless remote control In this case you will receive an installation diagram for the safety point decals drawing no 08 522 99 04 00 01 Mount the warning strips according to the enclosed assembly instructions on the PALFINGER Tail Lifts tail lift If available mount the safety point decals according to the supplied assembly instructions on the PALFING...

Page 57: ...tch must be turned for this purpose To decrease the contact pressure of the props turn the grub screw anti clockwise one rotation To increase the contact pressure of the props turn the grub screw clockwise one rotation After adjusting the contact pressure check the adjustment by lowering the props If the desired shut off of the support is not provided repeat the adjustment Turn grub screw Adjustme...

Page 58: ...commissioning in accordance with the test book Enter the required details in the test book Company Code Installation company Details of signatory It is essential that you enter the details on the operator and vehicle on page 3 as well as the form Confirmation by the installation firm on page 11 of the test book ...

Page 59: ... Foot operated switch connecting plug 48 H Hydraulic circuit diagrams 58 I Installing control unit 39 tilt sensors 49 Installing lifting mechanism with installation aids 24 with platform 33 M Model line 14 P Personnel qualifications 9 Preparing for installation 18 vehicle 20 S Safety instructions before starting installation 11 during installation 12 general 11 initial commissioning 12 scope of de...

Page 60: ...57 Index T Tail lift platform 17 standard 15 with bolted consoles 16 with welded consoles 16 Tools 13 Truck with box body 20 W Warnings layout 10 ...

Page 61: ...uit diagrams 12 Hydraulic circuit diagrams 12 1 Standard tail lift with four cylinders 96 560 98 00 00 00 R2 R1 DBV1 M R5 P T B A S5 A B A A A B R4 R3 S4 S2 S1 S3 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER ...

Page 62: ...59 Hydraulic circuit diagrams 12 2 Standard tail lift with two cylinders 97 510 98 00 00 00 R2 DBV1 M R5 P T B A S5 A A B R3 S2 S3 TILT CYLINDER LIFT CYLINDER ...

Page 63: ...s 12 3 Standard tail lift with hydraulic support 96 524 98 01 00 00 B A S9 B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER ...

Page 64: ...61 Hydraulic circuit diagrams 12 4 Tail lifts with hydraulic support MBB C 750 L C 1000 L Support cylinder TILT CYL LIFT CYL Pressure switch S8 1 adjusted to 20 bar ...

Page 65: ...62 Hydraulic circuit diagrams 12 5 Standard tail lift with hydraulic under ride protection 99 514 98 01 00 00 3 LIFT CYLINDER TILT CYLINDER TILT CYLINDER LIFT CYLINDER ...

Page 66: ......

Page 67: ...Silly en Gouffern Tel 33 2 33 12 44 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612 mbbsk palfinger com www palfinger com PALFINGER Tail Lifts Ltd Bessemer Road Welwyn Garden City UK Herts AL7 1ET Tel 44 01707 325571 Fax 44 01707 327752 inforatcliff palfinger com www palfinger com ...

Page 68: ...PALFINGER TAIL LIFTS OPERATING INSTRUCTIONS TAIL LIFTS ...

Page 69: ......

Page 70: ...Operating Instructions for PALFINGER Tail Lifts Standard Tail Lifts Retractable Tail Lifts Foldable Tail Lifts Column Lifts 07 500 99 01 00 03 04 07 2017 Article no 2012721 A 22839 ...

Page 71: ...ail Lifts with Electrical Cylinders 17 Retractable Tail Lifts 18 Retraction Equipment 19 Foldable Tail Lifts 20 Column Lifts 21 Presetting the Tail Lift 22 Setting the Ground Adjustment Timing 22 Presetting the Platform Tilt 22 Adjusting the pressure switch of the hydraulic stabilizer feet 23 General Operation 24 Switching on the Tail Lift 25 Extending the Stabilizer Feet at Your Vehicle 27 Retrac...

Page 72: ...d Wireless Remote Control Unit Standard 108 Special Operating Elements 110 Special Operating Elements 112 Special Operating Elements 114 Programming a Key Code 116 Service and Maintenance 120 Maintenance Before Starting 123 Maintenance Depending on Usage Frequency 124 Monthly Maintenance 130 Quarterly or Semi annual Maintenance 133 Annual Maintenance 133 Checks 138 Eliminating Faults 139 Technical...

Page 73: ...ate simple faults yourself Before starting to work with the tail lift read these instruc tions completely particularly chapter Important Safety In formation Further Documentation Assembly instructions Assembly drawing Spare parts catalog online Test data booklet Assembly inspection report on request Brief operating instructions optional Supplement to operating instructions optional ...

Page 74: ... lift Proper Use Exclusively use the tail lift for loading and unloading goods During loading and unloading only the operator is allowed to travel on the lift Observe all capacity limits as stated in the technical data Proper use also means that you have read and understood these instructions particularly chapter Important Safety Infor mation Improper use is considered any use where the tail lift ...

Page 75: ...ress of your local contractor repair shop and other con tact information in the list of repair shops For maintenance use only original PALFINGER Tail Lifts spare parts Observe all applicable accident prevention regulations SIGNAL WORD Description of type and source of hazard Description of consequences if instructions are not observed Description of actions to eliminate the hazard Signal word Usag...

Page 76: ...ibuted Secure the load so that it cannot fall off the tail lift Rolling containers without brakes may only be transported on the tail lift if you secure them with roll stops roll off protection against rolling away Keep the maneuvering area around the vehicle free Prior to Maintenance Switch off the battery main switch or remove the grounding strap Secure or relieve the springs before replacement ...

Page 77: ...remen can be found on all five continents A unique service network with more than 2 500 service stations in Europe alone guarantees optimum logistics without borders Your new PALFINGER Tail Lifts tail lift is features innovative and reliable technology It was manufactured by our employees with great care These are the best prerequisites for a long and problem free service life To familiarize yours...

Page 78: ...all identification plate for the lifting device Underrun bumper shield UBS Load diagram Operating Instructions Test data booklet Starter kit consists of Underrun bumper certificate Assembly instructions Brief operating instructions Large inspection organization TÜV plate Small inspection organization TÜV plate ...

Page 79: ... for your model Standard Tail Lifts Lateral Operating Pane One Cylinder Model minifix Electrical Cylinders A MBB C 1000 S C 3000 S MBB C 1000 LD C 2500 L MBB C 1500 SZ C 2500 SZ MBB C 1500 SK C 2500 SK MBB C 750 SPLD SPRD C 1000 SPL SPR MBB C 750 LD C 1000 L MBB C 1000 ML C 1500 ML MBB C 1000 ML PRO C 1500 ML PRO MBB C 750 S MBB C 750 LX MBB C 750 SX MBB C 500 LD C 750 L MBB C 750 SPL SPR MBB C 15...

Page 80: ...R 2500 S MBB R 1500 L MBB R 1500 L FLAT MBB R 1500 SK R 2000 LK MBB R 1500 S TRAIL R 2000 L TRAIL MBB R 1500 S TRUCK R 2000 L TRUCK MBB R 1000 S TRUCK LGD R 2000 L TRUCK LGD MBB R 1500 S TRAIL LGD R 2500 L TRAIL LGD G MBB R 1500 SH R 2000 LH MBB R 750 SM R 2000 LM K MBB F 1000 SH F 2000 LH MBB F 1000 SX F 1500 LX L MBB F 1000 LD F 1500 LU MBB F 1000 L F 1500 L M MBB F 500 L F 600 L V MBB V 4000 S ...

Page 81: ...un bumper 6 Lift arms switch b13 tilt sensor b15 7 Lift arms switch b16 tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder 21 Support tube 22 Hand cable control 2 3 3 4 5 10 11 14 12 13 17 18 19 21 22 6 7 ...

Page 82: ...ts B 2 Supporting strap on body not in scope of delivery 4 Hydraulic unit 5 Underrun bumper 9 Railing 12 Payload center of gravity 14 Platform 17 Torsion frame 18 Lift cylinder 22 Hand cable control 2 4 5 9 17 18 22 14 12 ...

Page 83: ...panel 4 Hydraulic unit 6 Lift arms switch b13 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder covered by platform 21 Support tube 2 3 3 6 10 11 12 14 13 13 17 18 19 21 4 ...

Page 84: ...wer unit 5 Underrun bumper 6 Tilt sensor b15 7 Tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder 21 Support tube 22 Hand cable control 23 Bellows 2 3 3 4 5 6 7 10 13 11 12 14 17 18 19 22 21 23 ...

Page 85: ...arms switch b16 tilt sensor b15 8 Guide pulley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16 Stationary part of platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder 21 Support tube 22 Hand cable control 24 Guide cylinder 3 24 12 13 11 15 10 4 2 1 3 16 21 19 18 17 6 8 7 22 ...

Page 86: ...19 Retraction Equipment 1 Guide rails 15 Folding part of platform 17 Torsion frame 23 Platform package X Transport position Y Operating position F X Y 15 1 17 G X Y 23 ...

Page 87: ... switch b16 tilt sensor b15 8 Guide pulley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16 Stationary part of platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder 20 Roller at underrun bumper 21 Support tube 22 Hand cable control 3 2 3 7 8 10 11 12 13 16 17 22 18 19 20 21 4 5 6 15 ...

Page 88: ...icle deck 2 5 Vehicle deck 1 6 Hydraulic hoses connected to hydraulic unit 7 Guide frame 8 Closing cylinder 9 Roll stop towards vehicle rear 10 Tilt sensor b15 factory set do not change position 11 Warning light 12 Payload center of gravity 13 Link bridge roll stop towards external side 14 Tilt cylinder 15 Safety railing 16 Slide 17 Top flap ...

Page 89: ...switch b13 6 a few millimeters counterclockwise Retighten the fastening screw at lift arms switch b13 6 Check whether the platform initiates the tilt process at the time desired Check whether the spring washer is mounted between lift arms switch and screw and fold back the locking plate The time the platform is supposed to tilt has been preset now The platform tilts earlier or later Presetting the...

Page 90: ...o reduce the contact pressure of the stabilizer feet turn the set screw counterclockwise by one turn In order to increase the contact pressure of the stabilizer feet turn the set screw clockwise by one turn After the adjustment verify the contact pressure by lowering the stabilizer feet If the stabilizer feet are not yet switched off as required repeat the setting procedure A Turn set screw adjust...

Page 91: ...tery discharge When the symbol shown on the left is depicted on the operat ing element of your tail lift the tail lift is equipped with a bat tery monitoring system BÜW When the battery capacity falls below the limit value a buzzer is sounded and the tail lift is automatically switched off to conserve battery power The battery power is already at a low level that only one more engine start is poss...

Page 92: ...cle cannot be started CAUTION Risk of injury or material damage due to insufficient safety measures Personnel can be injured and material damage can occur at your vehicle the tail lift or other vehicles if you do not ob serve the following Prior to starting work be sure that all safety and warning devices are present and operational Only stop in places where the traffic regulations permit a stop S...

Page 93: ...il lift using the key code at the lateral oper ating element Enter the key code using the Lift and Close pushbuttons see Chapter Programming a Key Code from p 116 The operational readiness of the tail lift is shown by an op tical signal in the driver s cab To switch on the tail lift using the battery main switch Turn the battery main switch clockwise until the cam is en gaged The operational readi...

Page 94: ...hassis frame can be damaged by insufficient carrying capacity of the ground or by incorrectly adjusted hy draulic stabilizer feet Make sure that the carrying capacity of the ground is ap propriate for the stabilizer feet Never lift up the vehicle by means of the hydraulic stabi lizer feet Readjust the stabilizer feet several times while loading the vehicle CAUTION Risk of injury or material damage...

Page 95: ...the safety railing at the platform Depending on the model the platform of your tail lift is pro tected by a safety railing There are two possible basic types of safety railings a P shaped safety railing an A shaped safety railing In order to put up or lay down the safety railings at the platform proceed as described below CAUTION Risk of chassis damage In case of vehicles with air suspension the e...

Page 96: ... safety railing by 90 upwards until it locks into place Laying down P shaped safety railings To unlock pull up the respective safety railing 1 Rotate the respective safety railing inwards 2 until the magnetic resilient pad touches down onto the platform 1 1 2 2 ...

Page 97: ...latform 1 Rotate the respective safety railing by 90 upwards 2 and lower it until it locks into place Laying down A shaped safety railing Pull up the respective safety railing 1 Then rotate the respective safety railing inwards 2 until the magnetic resilient pad touches down onto the platform 1 1 2 2 1 1 2 2 ...

Page 98: ...s away from the maneuvering area while you move the platform Watch the payload the maneuvering area and the squeeze area to the vehicle while you move the platform Observe that the operating element are only actuated to move the platform Adjust the platform tilt only in no load condition CAUTION Risk of injury because of insufficient holding or too little space on the platform Persons can fall off...

Page 99: ...loses and moves from the horizontal operating position to the vertical transport position Extend The platform extends from under the vehicle Retract The platform retract under the vehicle Fold out The platform folds out from the transport position to the oper ating position Fold in The platform folds in from the operating position to the trans port position Lower The platform moves in horizontal p...

Page 100: ... Open fold out or extend the tail lift depending on the model by means of the lateral operating element the foot control or the hand cable control as described in chapter Operat ing Elements from p 38 in this manual Depending on the model turn the rotary switch to open or close the platform as described in chapter Operating Ele ments from p 38 in this manual until the unladen platform reaches the ...

Page 101: ...g The tail lift can be damaged if the platform load is too high or unbalanced Do not exceed the maximum load weight specified in chapter Technical Data from p 156 of this manual when loading the platform Take the weight of the operator standing on the platform into account The load diagram is also shown at the lateral operating element Center the load on the platform The payload center of gravity ...

Page 102: ...150 mm see figure on the left Note The maximum permissible load must not be exceeded The tail lifts are equipped with a float mode The float mode is a safety feature When the vehicle lowers itself during loading the float mode causes the platform to automatically yield and reposition itself This does not apply to column lifts The float mode does not function during unloading You must manually lowe...

Page 103: ...l readiness of the tail lift extinguishes The tail lift is switched off To switch off the tail lift using the key control 26 at the lateral operating element Insert the key into the keyhole of the key control and turn it counterclockwise Remove the key The visual signal indicating the operational readiness of the tail lift extinguishes The tail lift is switched off CAUTION Risk of injury or materi...

Page 104: ...is switched off To switch off the tail lift using the battery main switch Turn the battery main switch counterclockwise until the cam is engaged The visual signal indicating the operational readiness of the tail lift extinguishes The tail lift is switched off Driver s cab control unit Note In case there is a driver s cab control unit with camera sys tem please observe the complement to the operati...

Page 105: ...g the hand cable control optional see p 100 or 6 using the radio remote control unit optional see p 108 or 7 using the special operating elements optional see p 110 Lateral Operating Element Depending on your tail lift model you find information about the operation of the lateral operating element on p 39 to p 50 p 52 p 84 to p 90 p 54 p 56 to p 62 p 68 to p 76 p 80 to p 82 p 84 to p 86 p 84 to p ...

Page 106: ...e 29 Rotary switch additional pushbutton 32 Locking lug 39 Operating panel A E 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 107: ...r the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switches 28 and 29 simultaneously up war...

Page 108: ...41 ...

Page 109: ...ry switch open close 29 Rotary switch additional pushbutton 32 Locking lug 39 Operating panel A 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 110: ...neously downward The platform tilts and adjusts flush to the ground Setting the Platform to its Horizontal Position Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this position until the platform has reached the horizontal position Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached...

Page 111: ...xtend 32 Locking lug 39 Operating panel Extending the Hydraulic Stabilizer Feet Turn the rotary switch 30 downward until the stabilizer feet are extended almost to the ground A 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before o...

Page 112: ...round Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this position until the platform is closed If an...

Page 113: ...derrun bumper 32 Locking lug 39 Operating panel Lifting the Hydraulic Underrun Bumper Turn the rotary switch 30 upwards until the underrun bumper has reached its upper end position A 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Be...

Page 114: ... Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this position until the platform is closed If an opti...

Page 115: ...tary switch open close 32 Locking lug 39 Operating panel A E 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 116: ...ter the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switch 28 upward and hold it in this posi tion until the platfor...

Page 117: ...ug 39 Operating panel Extending the Hydraulic Stabilizer Feet Turn the rotary switch 30 downward until the stabilizer feet are extended almost to the ground A 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lif...

Page 118: ... the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switch 28 upward and hold it in this posi tion until the platform is closed If an optional load safety device is present the pl...

Page 119: ...utton 39 Operating panel A 29 39 27 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 120: ... is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press the pushbutton 29 and simultaneously move the joystick 27 upward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press ...

Page 121: ...hbutton lift close 39 Operating panel C 39 35 36 37 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 122: ...fter the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press and hold pushbuttons 35 and 37 simultaneously until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press and hold pushbuttons 36 and 37 simultaneously until the platform has reached the ver...

Page 123: ...he platform interlock if present Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has been lowered The platform is lowered so that it can be extended without obstruction F 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift...

Page 124: ...switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Close the pla...

Page 125: ...osen the platform interlock if present Turn the rotary switch 30 downward and hold it in this po sition until the platform is extended The platform is lowered so that it can be extended without obstruction and is extended F 29 26 optional 32 28 30 27 39 easy move DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail li...

Page 126: ...es 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Turn the rotary swi...

Page 127: ...tform interlock if present Turn the rotary switch 27 downward and hold it in this po sition until the platform has been lowered The platform is lowered so that it can be extended without obstruction F 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material da...

Page 128: ...e rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Turn the rotary switch 27 upwa...

Page 129: ...interlock if present Turn the rotary switch 30 downward and hold it in this po sition until the platform is extended The platform is lowered so that it can be extended without obstruction and is extended F 26 optional 32 28 30 27 39 easy move DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries ...

Page 130: ...ld it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Turn the rotary switch 30 upward and hold it in this posi tion...

Page 131: ... platform interlock if present Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has been lowered The platform is lowered so that it can be extended without obstruction F 29 26 optional 32 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift pers...

Page 132: ... the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Close the platform interlock if present Turn the rotary switches 27 and 29 simultaneously up ward and h...

Page 133: ...wnward and hold it in this po sition until the platform has been lowered The platform is lowered so that it can be extended without obstruction Turn the rotary switch 30 downward and hold it in this po sition until the platform is completely extended F 26 optional 32 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation o...

Page 134: ...this posi tion until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the retraction height Turn the rotary switch 30 upward and hold it in this posi...

Page 135: ...switch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Oper...

Page 136: ...floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Lowering the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground and is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Setting ...

Page 137: ...ition Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has reached the ground Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Close the platform interlock if present Turn the rotary switch 30 upward and hold it in this posi tion until the p...

Page 138: ...71 ...

Page 139: ... switch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Ope...

Page 140: ... ground The platform lowers to the ground and then unfolds once Protect your hands with gloves Pull the handle with both hands to unfold the second folding part of the platform Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset po...

Page 141: ...hes 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the loading position Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has reached the ground Protect your hands with gloves Fold in the link bridge if present Pull the handle with both hands to fold bac...

Page 142: ...75 ...

Page 143: ...witch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera...

Page 144: ...Protect your hands with gloves Pull the platform edge with both hands to unfold the plat form to the rear Pull the folding part of the platform with both hands to unfold it to the rear Lowering the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground and is adjusted flush to the ground After the platf...

Page 145: ...roller at the support tube Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the retraction height Turn the rotary switch 30 upward and hold it in this posi tion until the platform is completely retracted Observe that the platform can be retracted without obstruction Turn the rotary switches 27 and 29 simultaneously upward and h...

Page 146: ...79 ...

Page 147: ...29 simultaneously downward and hold them in this position until the platform has almost reached the vertical position The platform is lowered slightly and then tilts via the guide pulley almost to the vertical position Protect your hands with gloves K 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation o...

Page 148: ... and 29 simultaneously up ward and hold them in this position until the platform has reached the loading position Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform with both hands from the operating position onto the stationary part of the plat form Turn the rotary switches 28 an...

Page 149: ...l the platform has reached the vertical position The platform is lowered slightly and then tilts via the guide pulley almost to the vertical position Protect your hands with gloves Pull the handle with both hands to fold out the platform to the rear K 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of t...

Page 150: ...t tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform with both hands from the operating position onto the stationary part of the plat form Turn the rotary switch 28 upward and hold it in this posi tion until the platform has reached the vertical pos...

Page 151: ...itch additional pushbutton 32 Locking lug 39 Operating panel B L M 29 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 152: ...latform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform wit...

Page 153: ...ft lower 32 Locking lug 39 Operating panel B L M 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 154: ...latform Turn the rotary switch 27 upward and hold it in this posi tion until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform with both hands from the operat...

Page 155: ...9 Operating panel M DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 156: ...hold it in this position until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform with both hands from the operating position onto the stationary part of the p...

Page 157: ...g One hand Control 54 Toggle switch B M 54 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 158: ...rm Lowering the Platform Press the toggle switch 54 downward and hold it in this position until the platform reaches the ground tilt while low ering Lifting the Platform Press the toggle switch 54 upward and hold it in this posi tion until the platform reaches the loading position while lift ing Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Prot...

Page 159: ... platform Hand Cable Control 2 45 Pushbutton lift platform 46 45 Pushbutton fold in link bridge 47 Pushbutton lower platform 46 47 Pushbutton fold out link bridge DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the column lift personal injuries and material damage can occur Before operating the column lift read chapter Gene...

Page 160: ...operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the area near the platform edge where you risk to crush your feet when the platform approaches the vehicle sill Exclusively stand in the platform area marked with the foot symbols in the illustration when moving the platform When standing on th...

Page 161: ...n an uncontrollable manner When loading the platform leave enough free space for the operator minimum 50 x 60 cm When operating the column lift from a position on the plat form exclusively use the hand cable control 2 As this hand cable control only allows you to lift and lower the platform or to fold in and fold out the link bridge it is not possible to accidentally open or close the platform and...

Page 162: ...steps for the other safety railing Lifting the Platform If required open the top flap This is necessary if you want to use the upper vehicle deck Press either the pushbutton 42 on hand cable control 1 or the pushbutton 45 on hand cable control 2 and hold it in this position until the platform has reached the required height Lowering the Platform Press either the pushbutton 44 on hand cable control...

Page 163: ... required position Putting Down the Safety Railings Open the fastener of the first safety railing and swivel down the railing until it lies on the platform Repeat this procedure for the second safety railing Closing the Platform Press the pushbutton 43 on the hand cable control 1 and hold it in this position Briefly after this press and hold the pushbutton 42 on the same hand cable control Hold bo...

Page 164: ...97 ...

Page 165: ...ntrols are disabled for a short time Wait a few seconds before you repeat the procedure A B C E F G K L M Platform with 2 foot controls standard control Platform with 3 foot controls control unit with basic board 40 Foot control at platform rim 41 Foot control 42 Additional foot control at platform rim 43 Foot control lift 44 Foot control lower 40 41 42 44 43 DANGER Risk of accidents and injury If...

Page 166: ...he earliest and three seconds at the latest step on the foot control 40 and keep it in this posi tion Before the platform is lifted it tilts to the horizontal position Note If both foot controls are not actuated within three seconds the foot controls are disabled for a short time Wait a few seconds before you repeat the procedure Platform with 3 Foot Controls Step on the foot control 43 and on the...

Page 167: ...2 Pushbutton lift 43 Pushbutton lower DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 168: ... another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area where the platform ap proaches the vehicle body Exclusively stand in the platform area marked with the foot symbols in the illustration when moving the platform When standing on the ground for operating...

Page 169: ...the loading position Before the platform is lifted it tilts to the horizontal position Optional Operating Method Hand Cable Control with three Pushbuttons A C E F G K L M 42 43 44 42 Pushbutton lift 43 Pushbutton tilt 44 Pushbutton lower DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and m...

Page 170: ... another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area where the platform ap proaches the vehicle body Exclusively stand in the platform area marked with the foot symbols in the illustration when moving the platform When standing on the ground for operating...

Page 171: ... Press the pushbutton 42 and keep it pressed until the plat form has reached the loading position Before the platform is lifted it tilts to the horizontal position Setting the Platform to its Horizontal Position To adjust a steeper tilt of the platform press both pushbuttons 42 and 43 simultaneously To adjust a flatter tilt or to adjust the platform flush to the ground press both pushbuttons 43 an...

Page 172: ...button lower 44 Pushbutton Lift scissors 45 Pushbutton Lower scissors DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 173: ... another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area where the platform ap proaches the vehicle body Exclusively stand in the platform area marked with the foot symbols in the illustration when moving the platform When standing on the ground for operating...

Page 174: ...e Platform Press the pushbutton 42 and keep it pressed until the plat form has reached the loading position Before the platform is lifted it tilts to the horizontal position Lifting the scissors Press the pushbutton 44 and keep it pressed until the plat form has reached the loading position Lowering the scissors Press the pushbutton 45 and keep it pressed until the plat form has reached the loadin...

Page 175: ...the pushbutton 42 and keep it pressed until the plat form is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground A C F G K L POWER BATTERY A B MBB REMOTE CONTROL 41 44 45 40 42 43 40 Slide switch On Off 41 Pushbutton open 42 Pushbutton lower 43 Pushbutton lift 44 Pushbutton close 45 Pushbutton special function DANGER Risk of accidents and injur...

Page 176: ...the horizontal operating position Closing the Platform Press the pushbutton 44 and keep it pressed until the plat form is completely closed If an optional load safety device is present the platform closes approximately to 80 and is lowered a small amount Subsequently it moves to the vertical transport position and is lifted into the load safety device Close the platform interlock if present Settin...

Page 177: ...sition until the platform has made contact with the ground After the platform has touched the ground it tilts and adjusts to the ground A C E K L 27 32 28 27 Pushbutton lift close 28 Pushbutton lower open 29 Pushbutton additional pushbutton 32 Pushbutton close open 29 additional pushbutton optional DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob serv...

Page 178: ...in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press the pushbuttons 27 32 and optionally 29 simul taneously and hold them in this position until the platform is closed ...

Page 179: ...platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted F G 27 32 28 27 Pushbutton lift close 28 Pushbutton lower open 32 Pushbutton close open 29 Pushbutton additional pushbutton 30 Pushbutton extend 31 Pushbutton retract 30 31 29 additional pushbutton optional DANGER Risk of accidents and injury If the instructions in chap...

Page 180: ...in this position until the platform is completely extended Press the pushbuttons 28 and optionally 29 simultane ously and hold them in this position until the folded platform has made contact with the ground Protect your hands with gloves Pull the handle with both hands to unfold the folding part of the platform Folding In and Retracting the Platform Protect your hands with gloves Pull the handle ...

Page 181: ... and 29 simultaneously and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press the pushbuttons 27 32 and 29 simultaneously and hold them in this position until the platform is closed A C E K L 27 32 28 29 27 Pushbutton lift close 28 Pushbutton lower open 29 ...

Page 182: ...e ground Retracting the Hydraulic Stabilizer Feet Push up the toggle switch 54 until the stabilizer feet are completely retracted All Models 54 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 2...

Page 183: ...vice plug Switch on the electrical equipment The tail lift is now in programming mode Disconnect the service plug and connect plug J 30 at the lateral operating element Enter the desired code at the lateral operating element as follows Each key actuation switches on the warning lights If your entry has been correct the programming mode is automatically left You can continue to operate your tail li...

Page 184: ...Note You can also reset the service counter by using the diag nostic software Troubleshooting This function is only available for special program versions For more information please contact our customer service Pro ceed as follows to troubleshoot the tail lift Switch on the control box Open the platform so that it is in horizontal position Disconnect plug J 11 Disconnect plug J 30 Connect the ser...

Page 185: ...Error 5 Head tilt sensor B15 Faulty sensor signal Error 6 Warnfix short circuit recognized Switch control box off on or close tail lift Error 7 Box body light control box LED short circuit recognized Error 8 General short circuit error of external system Switch control box off on or de en ergize PC board Valve coil monitoring not available for all models Status Description Action for error reset E...

Page 186: ...c error reset as soon as voltage is present at J1 2 Error E Emergency program sensor system being bridged Re enable by pressing and holding Open and Lower push buttons for more than 10 seconds Switch off on control box Error P Error diagnosis of all inputs is active Warnfix is activated upon each push button actuation Remove service plug ...

Page 187: ...of the safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level and refilling oil if necessary X Checking the bolts and nuts for tight seat X Checking the screw fittings and pipes of the hydraulic system X Lubricating the low maintenance bearings X Changing the oil X Applying wax spray to the PC board X...

Page 188: ... Checking the function and presence of the safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the bolts and nuts for tight seat X Lubricating the low maintenance bearings X Checking the bellows X Applying wax spray to the PC board X Checking if the marks on the platform for the payload center of gravity and the oper ator position when operating the tail lift or c...

Page 189: ...Cleaning the column lift X Cleaning an lubricating the sliding surface of the slider in the frame X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level and refilling oil if necessary X Checking the bolts and nuts for tight seat X Checking the screw fittings and pipes of the hydraulic system X Lubricating the low maintenance bearings X Changing the oil...

Page 190: ...n the platform optional holding grip for the accompanying operator not in scope of delivery of the tail lift warning flashers on the platform warning flags behind the platform platform interlock at the platform optional two feet control for lift and lower on the platform key control at lateral operating element for trailers or semi trailers control box with ON OFF switch in lockable driver s cab o...

Page 191: ...draulic unit and clean them to remove the carbon dust All Models CAUTION Damage to paint If you clean the tail lift using a pressure washer damage to the paint may occur up to six weeks after painting Cleaning the tail lift with a pressure washer should not be done earlier than six weeks after painting All Models A B C F G K L M V CAUTION Risk of burns by overheating electric motor Worn out and co...

Page 192: ...the conical lubricating head as required and after each cleaning with a pressure washer Checking Refreshing Platform Marks The marks on the platform must always be in a good condition and clearly visible The indicate the payload center of gravity and the operator position on the platform when operating the tail lift by using the hand cable control Check the marks for good visibility and refresh th...

Page 193: ...d lubricate Clean the conical lubricating heads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the bearings of the roll off protection 45 see chapter Lubricants and Operating Media from p 178 A B C E 45 44 44 ...

Page 194: ...cate Clean the conical lubricating heads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the bearings of the roll stop and the joint in the platform 45 Lubricate the sliding consoles in the guide rails 46 see chapter Lubricants and Operating Media from p 178 F G 44 44 45 46 ...

Page 195: ...nical lubricating heads 44 Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the bearings of the roll stop and the joint in the platform 45 Lubricate the sliding consoles in the guide rails 46 see chapter Lubricants and Operating Media from p 178 K L M 44 44 45 46 ...

Page 196: ...e gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the bearings of the roll off protection 45 see chapter Lubricants and Operating Media from p 178 Clean all sliding surfaces 47 of the slider in the guide frame and lubricate them evenly with heavy duty grease V 45 44 44 47 47 44 44 ...

Page 197: ...130 Monthly Maintenance Checking the Oil Level Standard Tail Lifts Retractable Models A B C 2 F G 2 ...

Page 198: ... the fastening screw of the hydraulic unit at the sup port tube 2 Pull out the hydraulic unit until the check mark at the oil res ervoir is visible Using the indicator at the oil reservoir or the dip stick check whether the indication is within the prescribed marked range If required refill oil up to level mark Re insert the hydraulic unit in to the support tube and fasten it with the screw 2 Clos...

Page 199: ...d associated bolts and all fastening elements of the auxiliary frame and the tail lift mounting Retighten any loose bolts and nut Checking the Screw Fittings and Pipes of the Hydraulic System Check all screw fittings and pipes of the hydraulic system Make sure that the screws are tight and the hydraulic lines undamaged Retighten any loose screws Replace damaged hydraulic hoses immediately Replace ...

Page 200: ...lift lower and close the tail lift using the correspond ing operating element Repeat this procedure approximately 5 times Annual Maintenance Changing the Hydraulic Oil All Models A B C F G K L CAUTION Risk of injury or material damage through waste oil If you do not change the oil in the hydraulic unit once a year condensation water could accumulate especially at tempera tures below the freezing p...

Page 201: ...Slide in Unit Box type Unit Reversible Unit 47 Oil drain plug 48 Hydraulic oil reservoir 49 Suction filter in the oil reservoir 50 Breather filter 51 Valve block 51 50 48 49 47 51 50 48 49 47 48 49 51 50 47 ...

Page 202: ...8 and the valve block 51 Drain the oil Pull off the hydraulic oil reservoir 48 from the unit and clean it outside the hydraulic unit Also renew the suction filter in the oil reservoir 49 and the breather filter 50 Install the cleaned hydraulic oil reservoir into the unit and reinstall the oil drain plug 47 Fill oil according to the marking at the oil reservoir or dip stick Note Exclusively use oil...

Page 203: ... through waste oil If you do not change the oil in the hydraulic unit once a year condensation water could accumulate especially at tempera tures below the freezing point This disturbs the function of the column lift Persons could be injured and material could be damaged Change the hydraulic oil once every year Preferably change the oil shortly before the start of the winter season 48 50 49 52 47 ...

Page 204: ...he suction filter 49 in the hydraulic oil reservoir 48 Remove the hydraulic oil reservoir 48 from its guide and lift it off to clean it outside the vehicle Re insert and re connect the hydraulic oil reservoir 48 Proceed as described above but in reverse order Fill oil according to the marking at the oil reservoir or dip stick The fill level should be 2 3 of the dip stick Note Exclusively use oils ...

Page 205: ...h must be performed at least once a year The essential scope of checks is described in the test data booklet The check must be confirmed in the test data booklet in writing Extraordinary check after major repairs or structural changes The check must be confirmed in the test data book let in writing Structural changes are only allowed with the consent of the manufacturer Any warranties shall become...

Page 206: ...cy operating mode the sensors are not called up Proceed as described below to switch to the emergency oper ating mode Press the pushbuttons Open Lower and if there is the Additional Key for at least 10 seconds In the 7 Segment Display an E appears Now each tail lift movement has to be ordered manually All the automatic processes are deactivated Before troubleshooting check the following Make sure ...

Page 207: ...al components for exam ple cables are not damaged WARNING Risk of burns in case of short circuits Serious burns can occur in case of a short circuit of the high power batteries Before starting any work at the electric system discon nect the battery main switch or disconnect the negative lead from the battery ...

Page 208: ...e fective Replace tilt sensor b15 LED on PC board does not flash ON OFF switch in driver s cab defective Check connections 2 and 4 with test lamp Fuses in unit e1 or e2 have tripped Replace fuses PC board in sealing cover de fective Replace PC board Open Platform opens to the horizontal operating position this position is stored and moved to after the ground adjustment during lifting Fault Possibl...

Page 209: ...enoid valve S 8 does not open Clean or replace Lowering brake valve S 11 does not open Clean or replace Piston seal in guide cylinder defective Replace Fold out model MBB R 1500 SH R 2000 LH Fault Possible cause Remedy Platform does not unfold motor is running Solenoid valves S 7 and S 8 leaking Clean or replace Solenoid valve S 12 does not open Clean or replace Valve S 10 does not open Clean or r...

Page 210: ... using a test lamp Platform does not come down when operated with lat eral operating element Rotary switches pushbut tons or toggle switches de fective Use test lamp to check con tacts in operating element ac cording to circuit diagram use ground connection JK at PC board PC board does not deliver output at J 4 15 Disconnect plug J 4 check terminal 15 with test lamp PC board does not deliver outpu...

Page 211: ... at J 4 14 Check at connection bl signal of plug J 41 lift arms switch with test lamp No voltage at valve plug S 3 or S 4 defective cable Disconnect plug J 4 check ter minal 14 with test lamp Solenoid valves S 3 and S 4 at tilt cylinder contaminated or de fective Clean or replace PC board has stored error De energize check with test lamp Flow valve R 5 or pressure split ter stuck or defective Clea...

Page 212: ...tilt into the horizontal posi tion when lifting Directional valve S 5 stuck or defective Clean or replace Tilt sensor b15 defective Replace Platform tilts further than the preset angle Tilt sensor b15 defective Replace Directional valve S 5 stuck or defective Clean or replace Platform does not tilt into the horizontal oper ating position but is lifted PC board does not deliver out put at J 1 12 Ch...

Page 213: ...orm overloaded Reduce load according to load diagram Hydraulic pump defective Replace Electric motor defective Replace Pressure splitter contaminated or defective Clean or replace Pressure relief valve misad justed or defective Adjust and lock the valve or re place it Close platform closes Fault Possible cause Remedy Platform does not close Rotary switches pushbut tons or toggle switches de fectiv...

Page 214: ...rm does not un fold motor is running Solenoid valves S 7 and S 8 leaking Clean or replace Solenoid valve S 12 does not open Clean or replace Solenoid valve S 9 does not open Clean or replace Piston seal in folding cylinder defective Replace Switch on warning light warning light is automatically switched on when the platform is opened or extended left and right lights are switched in parallel Fault...

Page 215: ...uses PC board in sealing cover defec tive Replace PC board Open Platform opens to the horizontal operating position this position is stored and moved to after the ground adjustment during lifting Fault Possible cause Remedy Platform does not open Rotary switches pushbuttons or toggle switches defective Use test lamp to check contacts in operating element according to circuit diagram use ground con...

Page 216: ...rm does not come down when operated with lateral operating el ement Rotary switches pushbuttons or toggle switches defective Use test lamp to check contacts in operating element according to circuit diagram use ground con nection JK at PC board Cable no 3 to operating element defective Actuate rotary switches one after another and check voltage across connector J30 according to circuit diagram usi...

Page 217: ... position or tilts be yond the pre set position Tilt sensor b15 defective Replace Platform does not tilt into the horizontal operating position but is lifted Output J43 90 J1 12 JK or JK does not deliver output signal Use test lamp to check ac cording to circuit diagram Motor contactor K3 is defec tive Check motor contactor Platform does not tilt into the horizontal operating position but is lifte...

Page 218: ...or contactor K1 defective Check motor contactor In its closed end position the platform does not reach the vehicle loading floor height End of box insufficiently rein forced Reinforce box according to details in assembly drawing Bearings worn out after lon ger usage Replace bearing pins bear ing bushes Switch on Warnfix Warnfix is automatically switched on when the platform is opened or extended l...

Page 219: ...Platform does not open with motor Output J1 3 does not deliver out put signal Use test lamp to check accord ing to circuit diagram Motor contactor defective Check motor contactor Platform does not open Pushbutton defective Use test lamp to check contacts in operating element according to circuit diagram use ground connection JK at PC board No voltage at valve plug S4 or S5 defective cable Check wi...

Page 220: ...e Clean or replace Solenoid valves S 1 and S 2 at lift cylinder contaminated or de fective Clean or replace Suction filter at pump contami nated Clean or replace Platform overloaded Reduce load according to load diagram Hydraulic pump defective Replace Electric motor defective Replace Pressure splitter contaminated or defective Clean or replace Pressure relief valve misad justed or defective Adjus...

Page 221: ...linder contaminated or de fective Clean or replace Fold out Fault Possible cause Remedy Link bridge does not fold out motor is run ning Solenoid valves S 10 and S 11 do not open Clean or replace Solenoid valve S 7 does not open Clean or replace Piston seal in tilt cylinder defec tive Replace Fold in Fault Possible cause Remedy Link bridge does not fold in motor is running Solenoid valve S 7 does n...

Page 222: ... on one side Emergency control of tilt cyl inder activated or both acti vated Screw out knurled screws of sole noid valves Platform does not close Pushbutton defective Check contacts in operating ele ment according to circuit diagram using test lamp PC board does not deliver out put at J 1 3 or J 43 93 Check PC board according to cir cuit diagram at plug J 1 3 and 43 93 with test lamp Motor contac...

Page 223: ...ternators for Recharging the Battery Temperature Range for Tail Lift Usage All Models Load weight kg Recommended battery capacity up to 1250 12 V 1 x 143 Ah 24 12 V 24 V 2 x 12 V 2 x 105 Ah 1250 to 1750 12 V 1 x 180 Ah 24 12 V 24 V 2 x 12 V 2 x 143 Ah over 1750 to 4000 24 12 V 24 V 2 x 12 V 2 x 180 Ah All Models Load weight kg Recommended alternator Watt up to 1250 630 1250 to 1750 730 over 1750 t...

Page 224: ...s permanently indicated on the platform surface with corresponding markings DANGER Risk of personal injury and material damage If the maximum permissible payload Q or the maximum per missible load distance a is exceeded the tail lift could fall down This can result in personal injuries or the tail lift could be severely damaged In such a case any warranties shall become void When you position the ...

Page 225: ...0 MBB C 1000 S C 1000 SB 700 1000 MBB C 2000 S C 2000 SK 1000 2000 875 800 1200 1650 1150 600 1500 1350 1700 400 1800 1100 2400 250 2100 950 MBB C 1250 LD 720 1250 MBB C 2500 L 750 2500 900 1000 900 2050 1200 750 1100 1700 1800 500 1600 1150 2400 370 2400 750 MBB C 1500 L C 1500 LB C 1500 LX C 1500 ML C 1500 ML PRO 600 1500 MBB C 2500 S C 2500 SK C 2500 SZ 1000 2500 720 1250 1400 1785 900 1000 160...

Page 226: ... 700 430 820 360 1120 260 1800 160 C a mm Q kg a mm Q kg MBB C 350 VAN 850 350 MBB C 500 VAN 600 500 1000 300 700 430 1200 250 820 360 1500 200 1120 260 1800 160 1800 160 E a mm Q kg MBB C 1000 E 600 1000 750 800 950 600 1400 400 2400 230 ...

Page 227: ...00 1500 MBB R 2500 L R 2000 L TRAIL 750 2500 720 1250 900 2050 900 1000 1100 1700 1200 750 1600 1150 2400 370 2400 750 MBB R 1500 S R 1500 SK R 1500 S TRAIL R 1500 S TRUCK 1000 1500 MBB R 2500 S 1000 2500 1200 1250 1400 1785 1500 1000 1600 1560 1850 800 1800 1385 2400 600 2400 1040 G a mm Q kg a mm Q kg MBB R 750 SM 600 750 MBB R 1500 SM R 1500 SH 1000 1500 700 650 1200 1250 820 550 1500 1000 1120...

Page 228: ... 2400 250 2400 600 MBB F 1500 LH F 1500 LX 600 1500 720 1250 900 1000 1200 750 2400 370 L a mm Q kg a mm Q kg MBB F 1000 L 600 750 MBB F 1250 S 550 1250 700 650 650 1000 820 550 900 750 1120 400 1350 500 1800 250 2400 250 MBB F 1000 LD 650 1000 MBB F 1500 L 600 1500 850 800 720 1250 1150 600 900 1000 1700 400 1200 750 2400 250 2400 370 ...

Page 229: ... M a mm Q kg a mm Q kg MBB F 500 L 600 500 MBB F 600 L 600 600 700 430 700 430 820 360 820 360 1120 260 1120 260 1800 160 1600 160 B C V a mm Q kg MBB V 4000 S 1500 4000 1750 3400 2000 3000 2250 2600 2500 2400 ...

Page 230: ...163 Hydraulic Diagrams Standard Tail Lift with Four Cylinders 96 560 98 00 00 00 A K R2 R1 DBV1 M R5 P T B A S5 A B A A A B R4 R3 S4 S2 S1 S3 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER ...

Page 231: ...164 Standard Tail Lift with Two Cylinders 97 510 98 00 00 00 A C R2 DBV1 M R5 P T B A S5 A A B R3 S2 S3 TILT CYLINDER LIFT CYLINDER ...

Page 232: ...Tail Lift with Hydraulic Support 96 524 98 01 00 00 A B A S9 B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER ...

Page 233: ...166 Tail lift with hydraulic stabilizer feet MBB C 750 L C 1000 L A TILT CYLINDER LIFT CYLINDER STABLIZER FEET CYLINDERS Pressure switch S8 1 adjusted to 20 bars ...

Page 234: ...167 Standard Tail Lift with Hydraulic Underrun Bumper 99 514 98 01 00 00 A LIFT CYLINDER TILT CYLINDER TILT CYLINDER LIFT CYLINDER ...

Page 235: ...168 Standard Tail Lift MBB C 750 SX 13 631 98 02 00 00 3 A TILT CYL TILT CYL LIFT CYL LIFT CYL Support Cylinder Platform Cylinder Pressure Switch S 8 1 adjusted up to a maximum of 50 bar ...

Page 236: ...169 Standard Tail Lift MBB C 1000 SB C 1500 LB 13 570 98 02 00 00 A Tilt Cylinder Lift Cylinder Hydraulic Unit ...

Page 237: ...170 Standard Tail Lift MBB C 1000 SB C 1500 LB with Pressure Intensifier 13 570 98 01 00 00 A Tilt Cylinder Lift Cylinder Hydraulic Unit ...

Page 238: ...Retractable Tail Lift 95 585 98 01 00 00 F G S9 A B B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER ...

Page 239: ...172 Retractable Tail Lift MBB R 750 L R 750 SM R 1000 LM R 1500 SK and R 2000 LK 00 538 01 98 01 00 3 F TILT CYL TILT CYL LIFT CYL LIFT CYL ...

Page 240: ...173 Retractable Tail Lift MBB R 1500 L FLAT 99 553 98 01 00 00 3 F LIFT CYL LIFT CYL ...

Page 241: ...R 1500 SH and R 2000 LH 00 514 98 00 00 00 G S11 S8 S7 S12 A v S10 S9 A B K A B B V A V B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 B v TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER ...

Page 242: ...175 Foldable Tail Lift 93 505 60 08 00 00 L R2 R1 A DBV1 M A S1 S2 TILT CYLINDER TILT CYLINDER ...

Page 243: ...176 Foldable Tail Lift 02 528 60 08 00 00 B M A R1 A DBV1 M S1 LIFT CYLINDER ...

Page 244: ...177 Column Lifts 09 545 98 00 00 00 V PLATFORM S10 S11 on J42 80 S12 S13 on J42 81 LIFT CYLINDER LIFT CYLINDER TILT CYLINDER TILT CYLINDER ...

Page 245: ...nviron ment friendly biodegradable oils for hydraulic equipment On request we can supply you with an oil grade tested by us The operation temperature of this oil is listed as 20 C to 60 C Please contact us When using other oil types this may result in damage to cylin der seals or annoying noise Recommended Lubricant Grease Shell Gadus S2 Heavy duty grease Comparable lubricant grease Available Acce...

Page 246: ...rm dimensions Height 1 200 2 000 mm Width 1 750 2 600 mm Bearing bolt diameter Ø25 mm Control arm length 600 to 800 mm Nominal load 500 kg to 750 kg Platform heights up to 2 000 mm 5 000 kg 1 500 daN 2 2 Tail Lift load capacity 500 kg to 1000 kg support tube ST180 and all pitches Platform dimensions Height 1 200 2 000 mm Width 1 750 2 600 mm Bearing bolt diameter Ø25 mm Control arm length 600 to 8...

Page 247: ... up to 2 400 mm 17 000 kg 5 100 daN Platform heights up to 2 600 mm 15 000 kg 4 500 daN Platform heights up to 2 800 mm 13 000 kg 3 900 daN Platform heights up to 3 000 mm 11 000 kg 3 300 daN The condition of the tail lifts is to be inspected regularly according to VDI 2700 3 Information on the loading The tail lifts are in the position to secure loads in the location named under point 4 under mai...

Page 248: ...32 33 F faults 139 troubleshooting tables 141 148 152 folding in the platform 32 folding out the platform 32 folding part of platform 14 foot control 14 98 G greasing 125 ground adjustment of platform 22 33 42 guide cylinder 14 guide pulley 14 guide rails 14 H Hand cable control 100 102 105 hand cable control 14 holding bar on platform 14 hydraulic diagrams 163 hydraulic oil changing 133 136 envir...

Page 249: ...g elements 110 112 114 two hand cable controls 92 wireless remote control unit standard 108 operating media 178 operator position 125 overview column lifts 21 foldable tail lifts 13 20 retractable tail lifts 13 18 retraction equipment 19 standard tail lift 14 17 standard tail lifts 12 P payload 157 payload center of gravity 14 125 platform 14 close 32 34 38 extend 32 38 fold in 32 34 38 fold out 3...

Page 250: ...il lift 32 close 32 34 extend 32 33 fold in 32 34 fold out 32 33 ground adjustment 32 lift 32 34 load 34 lower 32 33 moving 31 open 32 33 platform tilt 32 position horizontally 32 presetting 22 retract 32 34 switch off 36 switching on 25 unload 34 tail lift close 38 extend 38 fold in 38 fold out 38 lower 38 open 38 position horizontally 38 retract 38 tail lift models 12 14 technical data 156 tempe...

Page 251: ...illy en Gouffern Tel 33 2 33 12 44 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612 mbbsk palfinger com www palfinger com PALFINGER Tail Lifts Ltd Bessemer Road Welwyn Garden City UK Herts AL7 1ET Tel 44 01707 325571 Fax 44 01707 327752 inforatcliff palfinger com www palfinger com ...

Page 252: ...PALFINGER TAIL LIFTS OPERATING INSTRUCTIONS TAIL LIFTS ...

Page 253: ......

Page 254: ...Operating Instructions for PALFINGER Tail Lifts Standard Tail Lifts Retractable Tail Lifts Foldable Tail Lifts Column Lifts 07 500 99 01 00 03 04 07 2017 Article no 2012721 A 22839 ...

Page 255: ...ail Lifts with Electrical Cylinders 17 Retractable Tail Lifts 18 Retraction Equipment 19 Foldable Tail Lifts 20 Column Lifts 21 Presetting the Tail Lift 22 Setting the Ground Adjustment Timing 22 Presetting the Platform Tilt 22 Adjusting the pressure switch of the hydraulic stabilizer feet 23 General Operation 24 Switching on the Tail Lift 25 Extending the Stabilizer Feet at Your Vehicle 27 Retrac...

Page 256: ...d Wireless Remote Control Unit Standard 108 Special Operating Elements 110 Special Operating Elements 112 Special Operating Elements 114 Programming a Key Code 116 Service and Maintenance 120 Maintenance Before Starting 123 Maintenance Depending on Usage Frequency 124 Monthly Maintenance 130 Quarterly or Semi annual Maintenance 133 Annual Maintenance 133 Checks 138 Eliminating Faults 139 Technical...

Page 257: ...ate simple faults yourself Before starting to work with the tail lift read these instruc tions completely particularly chapter Important Safety In formation Further Documentation Assembly instructions Assembly drawing Spare parts catalog online Test data booklet Assembly inspection report on request Brief operating instructions optional Supplement to operating instructions optional ...

Page 258: ... lift Proper Use Exclusively use the tail lift for loading and unloading goods During loading and unloading only the operator is allowed to travel on the lift Observe all capacity limits as stated in the technical data Proper use also means that you have read and understood these instructions particularly chapter Important Safety Infor mation Improper use is considered any use where the tail lift ...

Page 259: ...ress of your local contractor repair shop and other con tact information in the list of repair shops For maintenance use only original PALFINGER Tail Lifts spare parts Observe all applicable accident prevention regulations SIGNAL WORD Description of type and source of hazard Description of consequences if instructions are not observed Description of actions to eliminate the hazard Signal word Usag...

Page 260: ...ibuted Secure the load so that it cannot fall off the tail lift Rolling containers without brakes may only be transported on the tail lift if you secure them with roll stops roll off protection against rolling away Keep the maneuvering area around the vehicle free Prior to Maintenance Switch off the battery main switch or remove the grounding strap Secure or relieve the springs before replacement ...

Page 261: ...remen can be found on all five continents A unique service network with more than 2 500 service stations in Europe alone guarantees optimum logistics without borders Your new PALFINGER Tail Lifts tail lift is features innovative and reliable technology It was manufactured by our employees with great care These are the best prerequisites for a long and problem free service life To familiarize yours...

Page 262: ...all identification plate for the lifting device Underrun bumper shield UBS Load diagram Operating Instructions Test data booklet Starter kit consists of Underrun bumper certificate Assembly instructions Brief operating instructions Large inspection organization TÜV plate Small inspection organization TÜV plate ...

Page 263: ... for your model Standard Tail Lifts Lateral Operating Pane One Cylinder Model minifix Electrical Cylinders A MBB C 1000 S C 3000 S MBB C 1000 LD C 2500 L MBB C 1500 SZ C 2500 SZ MBB C 1500 SK C 2500 SK MBB C 750 SPLD SPRD C 1000 SPL SPR MBB C 750 LD C 1000 L MBB C 1000 ML C 1500 ML MBB C 1000 ML PRO C 1500 ML PRO MBB C 750 S MBB C 750 LX MBB C 750 SX MBB C 500 LD C 750 L MBB C 750 SPL SPR MBB C 15...

Page 264: ...R 2500 S MBB R 1500 L MBB R 1500 L FLAT MBB R 1500 SK R 2000 LK MBB R 1500 S TRAIL R 2000 L TRAIL MBB R 1500 S TRUCK R 2000 L TRUCK MBB R 1000 S TRUCK LGD R 2000 L TRUCK LGD MBB R 1500 S TRAIL LGD R 2500 L TRAIL LGD G MBB R 1500 SH R 2000 LH MBB R 750 SM R 2000 LM K MBB F 1000 SH F 2000 LH MBB F 1000 SX F 1500 LX L MBB F 1000 LD F 1500 LU MBB F 1000 L F 1500 L M MBB F 500 L F 600 L V MBB V 4000 S ...

Page 265: ...un bumper 6 Lift arms switch b13 tilt sensor b15 7 Lift arms switch b16 tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder 21 Support tube 22 Hand cable control 2 3 3 4 5 10 11 14 12 13 17 18 19 21 22 6 7 ...

Page 266: ...ts B 2 Supporting strap on body not in scope of delivery 4 Hydraulic unit 5 Underrun bumper 9 Railing 12 Payload center of gravity 14 Platform 17 Torsion frame 18 Lift cylinder 22 Hand cable control 2 4 5 9 17 18 22 14 12 ...

Page 267: ...panel 4 Hydraulic unit 6 Lift arms switch b13 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder covered by platform 21 Support tube 2 3 3 6 10 11 12 14 13 13 17 18 19 21 4 ...

Page 268: ...wer unit 5 Underrun bumper 6 Tilt sensor b15 7 Tilt sensor b15 10 Foot control 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 14 Platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder 21 Support tube 22 Hand cable control 23 Bellows 2 3 3 4 5 6 7 10 13 11 12 14 17 18 19 22 21 23 ...

Page 269: ...arms switch b16 tilt sensor b15 8 Guide pulley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16 Stationary part of platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder 21 Support tube 22 Hand cable control 24 Guide cylinder 3 24 12 13 11 15 10 4 2 1 3 16 21 19 18 17 6 8 7 22 ...

Page 270: ...19 Retraction Equipment 1 Guide rails 15 Folding part of platform 17 Torsion frame 23 Platform package X Transport position Y Operating position F X Y 15 1 17 G X Y 23 ...

Page 271: ... switch b16 tilt sensor b15 8 Guide pulley 10 Foot control optional 11 Roll stop roll off protection optional 12 Payload center of gravity 13 Warning lights optional 15 Folding part of platform 16 Stationary part of platform 17 Torsion frame 18 Lift cylinder 19 Tilt cylinder 20 Roller at underrun bumper 21 Support tube 22 Hand cable control 3 2 3 7 8 10 11 12 13 16 17 22 18 19 20 21 4 5 6 15 ...

Page 272: ...icle deck 2 5 Vehicle deck 1 6 Hydraulic hoses connected to hydraulic unit 7 Guide frame 8 Closing cylinder 9 Roll stop towards vehicle rear 10 Tilt sensor b15 factory set do not change position 11 Warning light 12 Payload center of gravity 13 Link bridge roll stop towards external side 14 Tilt cylinder 15 Safety railing 16 Slide 17 Top flap ...

Page 273: ...switch b13 6 a few millimeters counterclockwise Retighten the fastening screw at lift arms switch b13 6 Check whether the platform initiates the tilt process at the time desired Check whether the spring washer is mounted between lift arms switch and screw and fold back the locking plate The time the platform is supposed to tilt has been preset now The platform tilts earlier or later Presetting the...

Page 274: ...o reduce the contact pressure of the stabilizer feet turn the set screw counterclockwise by one turn In order to increase the contact pressure of the stabilizer feet turn the set screw clockwise by one turn After the adjustment verify the contact pressure by lowering the stabilizer feet If the stabilizer feet are not yet switched off as required repeat the setting procedure A Turn set screw adjust...

Page 275: ...tery discharge When the symbol shown on the left is depicted on the operat ing element of your tail lift the tail lift is equipped with a bat tery monitoring system BÜW When the battery capacity falls below the limit value a buzzer is sounded and the tail lift is automatically switched off to conserve battery power The battery power is already at a low level that only one more engine start is poss...

Page 276: ...cle cannot be started CAUTION Risk of injury or material damage due to insufficient safety measures Personnel can be injured and material damage can occur at your vehicle the tail lift or other vehicles if you do not ob serve the following Prior to starting work be sure that all safety and warning devices are present and operational Only stop in places where the traffic regulations permit a stop S...

Page 277: ...il lift using the key code at the lateral oper ating element Enter the key code using the Lift and Close pushbuttons see Chapter Programming a Key Code from p 116 The operational readiness of the tail lift is shown by an op tical signal in the driver s cab To switch on the tail lift using the battery main switch Turn the battery main switch clockwise until the cam is en gaged The operational readi...

Page 278: ...hassis frame can be damaged by insufficient carrying capacity of the ground or by incorrectly adjusted hy draulic stabilizer feet Make sure that the carrying capacity of the ground is ap propriate for the stabilizer feet Never lift up the vehicle by means of the hydraulic stabi lizer feet Readjust the stabilizer feet several times while loading the vehicle CAUTION Risk of injury or material damage...

Page 279: ...the safety railing at the platform Depending on the model the platform of your tail lift is pro tected by a safety railing There are two possible basic types of safety railings a P shaped safety railing an A shaped safety railing In order to put up or lay down the safety railings at the platform proceed as described below CAUTION Risk of chassis damage In case of vehicles with air suspension the e...

Page 280: ... safety railing by 90 upwards until it locks into place Laying down P shaped safety railings To unlock pull up the respective safety railing 1 Rotate the respective safety railing inwards 2 until the magnetic resilient pad touches down onto the platform 1 1 2 2 ...

Page 281: ...latform 1 Rotate the respective safety railing by 90 upwards 2 and lower it until it locks into place Laying down A shaped safety railing Pull up the respective safety railing 1 Then rotate the respective safety railing inwards 2 until the magnetic resilient pad touches down onto the platform 1 1 2 2 1 1 2 2 ...

Page 282: ...s away from the maneuvering area while you move the platform Watch the payload the maneuvering area and the squeeze area to the vehicle while you move the platform Observe that the operating element are only actuated to move the platform Adjust the platform tilt only in no load condition CAUTION Risk of injury because of insufficient holding or too little space on the platform Persons can fall off...

Page 283: ...loses and moves from the horizontal operating position to the vertical transport position Extend The platform extends from under the vehicle Retract The platform retract under the vehicle Fold out The platform folds out from the transport position to the oper ating position Fold in The platform folds in from the operating position to the trans port position Lower The platform moves in horizontal p...

Page 284: ... Open fold out or extend the tail lift depending on the model by means of the lateral operating element the foot control or the hand cable control as described in chapter Operat ing Elements from p 38 in this manual Depending on the model turn the rotary switch to open or close the platform as described in chapter Operating Ele ments from p 38 in this manual until the unladen platform reaches the ...

Page 285: ...g The tail lift can be damaged if the platform load is too high or unbalanced Do not exceed the maximum load weight specified in chapter Technical Data from p 156 of this manual when loading the platform Take the weight of the operator standing on the platform into account The load diagram is also shown at the lateral operating element Center the load on the platform The payload center of gravity ...

Page 286: ...150 mm see figure on the left Note The maximum permissible load must not be exceeded The tail lifts are equipped with a float mode The float mode is a safety feature When the vehicle lowers itself during loading the float mode causes the platform to automatically yield and reposition itself This does not apply to column lifts The float mode does not function during unloading You must manually lowe...

Page 287: ...l readiness of the tail lift extinguishes The tail lift is switched off To switch off the tail lift using the key control 26 at the lateral operating element Insert the key into the keyhole of the key control and turn it counterclockwise Remove the key The visual signal indicating the operational readiness of the tail lift extinguishes The tail lift is switched off CAUTION Risk of injury or materi...

Page 288: ...is switched off To switch off the tail lift using the battery main switch Turn the battery main switch counterclockwise until the cam is engaged The visual signal indicating the operational readiness of the tail lift extinguishes The tail lift is switched off Driver s cab control unit Note In case there is a driver s cab control unit with camera sys tem please observe the complement to the operati...

Page 289: ...g the hand cable control optional see p 100 or 6 using the radio remote control unit optional see p 108 or 7 using the special operating elements optional see p 110 Lateral Operating Element Depending on your tail lift model you find information about the operation of the lateral operating element on p 39 to p 50 p 52 p 84 to p 90 p 54 p 56 to p 62 p 68 to p 76 p 80 to p 82 p 84 to p 86 p 84 to p ...

Page 290: ...e 29 Rotary switch additional pushbutton 32 Locking lug 39 Operating panel A E 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 291: ...r the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switches 28 and 29 simultaneously up war...

Page 292: ...41 ...

Page 293: ...ry switch open close 29 Rotary switch additional pushbutton 32 Locking lug 39 Operating panel A 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 294: ...neously downward The platform tilts and adjusts flush to the ground Setting the Platform to its Horizontal Position Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this position until the platform has reached the horizontal position Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached...

Page 295: ...xtend 32 Locking lug 39 Operating panel Extending the Hydraulic Stabilizer Feet Turn the rotary switch 30 downward until the stabilizer feet are extended almost to the ground A 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before o...

Page 296: ...round Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this position until the platform is closed If an...

Page 297: ...derrun bumper 32 Locking lug 39 Operating panel Lifting the Hydraulic Underrun Bumper Turn the rotary switch 30 upwards until the underrun bumper has reached its upper end position A 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Be...

Page 298: ... Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switches 28 and 29 simultaneously up ward and hold them in this position until the platform is closed If an opti...

Page 299: ...tary switch open close 32 Locking lug 39 Operating panel A E 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 300: ...ter the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switch 28 upward and hold it in this posi tion until the platfor...

Page 301: ...ug 39 Operating panel Extending the Hydraulic Stabilizer Feet Turn the rotary switch 30 downward until the stabilizer feet are extended almost to the ground A 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lif...

Page 302: ... the ground Lifting the Platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Turn the rotary switch 28 upward and hold it in this posi tion until the platform is closed If an optional load safety device is present the pl...

Page 303: ...utton 39 Operating panel A 29 39 27 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 304: ... is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press the pushbutton 29 and simultaneously move the joystick 27 upward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press ...

Page 305: ...hbutton lift close 39 Operating panel C 39 35 36 37 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 306: ...fter the platform has touched the ground it tilts and adjusts to the ground Lifting the Platform Press and hold pushbuttons 35 and 37 simultaneously until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press and hold pushbuttons 36 and 37 simultaneously until the platform has reached the ver...

Page 307: ...he platform interlock if present Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has been lowered The platform is lowered so that it can be extended without obstruction F 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift...

Page 308: ...switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Close the pla...

Page 309: ...osen the platform interlock if present Turn the rotary switch 30 downward and hold it in this po sition until the platform is extended The platform is lowered so that it can be extended without obstruction and is extended F 29 26 optional 32 28 30 27 39 easy move DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail li...

Page 310: ...es 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Turn the rotary swi...

Page 311: ...tform interlock if present Turn the rotary switch 27 downward and hold it in this po sition until the platform has been lowered The platform is lowered so that it can be extended without obstruction F 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material da...

Page 312: ...e rotary switch 27 upward and hold it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Turn the rotary switch 27 upwa...

Page 313: ...interlock if present Turn the rotary switch 30 downward and hold it in this po sition until the platform is extended The platform is lowered so that it can be extended without obstruction and is extended F 26 optional 32 28 30 27 39 easy move DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries ...

Page 314: ...ld it in this posi tion until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Turn the rotary switch 30 upward and hold it in this posi tion...

Page 315: ... platform interlock if present Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has been lowered The platform is lowered so that it can be extended without obstruction F 29 26 optional 32 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift pers...

Page 316: ... the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Close the platform interlock if present Turn the rotary switches 27 and 29 simultaneously up ward and h...

Page 317: ...wnward and hold it in this po sition until the platform has been lowered The platform is lowered so that it can be extended without obstruction Turn the rotary switch 30 downward and hold it in this po sition until the platform is completely extended F 26 optional 32 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation o...

Page 318: ...this posi tion until the platform has reached the vehicle loading floor height Folding In and Retracting the Platform Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Turn the rotary switch 27 upward and hold it in this posi tion until the platform has reached the retraction height Turn the rotary switch 30 upward and hold it in this posi...

Page 319: ...switch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Oper...

Page 320: ...floor height The platform tilts to the horizontal or preset position before it is lifted into the loading position Lowering the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground and is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Setting ...

Page 321: ...ition Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has reached the ground Protect your hands with gloves Pull the handle with both hands to fold back the folding part of the platform Close the platform interlock if present Turn the rotary switch 30 upward and hold it in this posi tion until the p...

Page 322: ...71 ...

Page 323: ... switch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Ope...

Page 324: ... ground The platform lowers to the ground and then unfolds once Protect your hands with gloves Pull the handle with both hands to unfold the second folding part of the platform Lifting the Platform Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset po...

Page 325: ...hes 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the loading position Folding In and Retracting the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has reached the ground Protect your hands with gloves Fold in the link bridge if present Pull the handle with both hands to fold bac...

Page 326: ...75 ...

Page 327: ...witch open close 29 Rotary switch additional pushbutton 30 Rotary switch retract and extend 32 Locking lug 39 Operating panel G 29 26 optional 32 28 30 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera...

Page 328: ...Protect your hands with gloves Pull the platform edge with both hands to unfold the plat form to the rear Pull the folding part of the platform with both hands to unfold it to the rear Lowering the Platform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground and is adjusted flush to the ground After the platf...

Page 329: ...roller at the support tube Turn the rotary switches 27 and 29 simultaneously up ward and hold them in this position until the platform has reached the retraction height Turn the rotary switch 30 upward and hold it in this posi tion until the platform is completely retracted Observe that the platform can be retracted without obstruction Turn the rotary switches 27 and 29 simultaneously upward and h...

Page 330: ...79 ...

Page 331: ...29 simultaneously downward and hold them in this position until the platform has almost reached the vertical position The platform is lowered slightly and then tilts via the guide pulley almost to the vertical position Protect your hands with gloves K 29 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation o...

Page 332: ... and 29 simultaneously up ward and hold them in this position until the platform has reached the loading position Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform with both hands from the operating position onto the stationary part of the plat form Turn the rotary switches 28 an...

Page 333: ...l the platform has reached the vertical position The platform is lowered slightly and then tilts via the guide pulley almost to the vertical position Protect your hands with gloves Pull the handle with both hands to fold out the platform to the rear K 26 optional 32 28 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of t...

Page 334: ...t tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform with both hands from the operating position onto the stationary part of the plat form Turn the rotary switch 28 upward and hold it in this posi tion until the platform has reached the vertical pos...

Page 335: ...itch additional pushbutton 32 Locking lug 39 Operating panel B L M 29 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 336: ...latform Turn the rotary switches 27 and 29 simultaneously downward and hold them in this position until the platform has made contact with the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform wit...

Page 337: ...ft lower 32 Locking lug 39 Operating panel B L M 26 optional 32 27 39 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 338: ...latform Turn the rotary switch 27 upward and hold it in this posi tion until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform with both hands from the operat...

Page 339: ...9 Operating panel M DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 340: ...hold it in this position until the platform is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Protect your hands with gloves Unfold the folding part of the platform with both hands from the operating position onto the stationary part of the p...

Page 341: ...g One hand Control 54 Toggle switch B M 54 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 342: ...rm Lowering the Platform Press the toggle switch 54 downward and hold it in this position until the platform reaches the ground tilt while low ering Lifting the Platform Press the toggle switch 54 upward and hold it in this posi tion until the platform reaches the loading position while lift ing Folding In the Platform Make sure that the platform is in horizontal position touch ing the ground Prot...

Page 343: ... platform Hand Cable Control 2 45 Pushbutton lift platform 46 45 Pushbutton fold in link bridge 47 Pushbutton lower platform 46 47 Pushbutton fold out link bridge DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the column lift personal injuries and material damage can occur Before operating the column lift read chapter Gene...

Page 344: ...operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the area near the platform edge where you risk to crush your feet when the platform approaches the vehicle sill Exclusively stand in the platform area marked with the foot symbols in the illustration when moving the platform When standing on th...

Page 345: ...n an uncontrollable manner When loading the platform leave enough free space for the operator minimum 50 x 60 cm When operating the column lift from a position on the plat form exclusively use the hand cable control 2 As this hand cable control only allows you to lift and lower the platform or to fold in and fold out the link bridge it is not possible to accidentally open or close the platform and...

Page 346: ...steps for the other safety railing Lifting the Platform If required open the top flap This is necessary if you want to use the upper vehicle deck Press either the pushbutton 42 on hand cable control 1 or the pushbutton 45 on hand cable control 2 and hold it in this position until the platform has reached the required height Lowering the Platform Press either the pushbutton 44 on hand cable control...

Page 347: ... required position Putting Down the Safety Railings Open the fastener of the first safety railing and swivel down the railing until it lies on the platform Repeat this procedure for the second safety railing Closing the Platform Press the pushbutton 43 on the hand cable control 1 and hold it in this position Briefly after this press and hold the pushbutton 42 on the same hand cable control Hold bo...

Page 348: ...97 ...

Page 349: ...ntrols are disabled for a short time Wait a few seconds before you repeat the procedure A B C E F G K L M Platform with 2 foot controls standard control Platform with 3 foot controls control unit with basic board 40 Foot control at platform rim 41 Foot control 42 Additional foot control at platform rim 43 Foot control lift 44 Foot control lower 40 41 42 44 43 DANGER Risk of accidents and injury If...

Page 350: ...he earliest and three seconds at the latest step on the foot control 40 and keep it in this posi tion Before the platform is lifted it tilts to the horizontal position Note If both foot controls are not actuated within three seconds the foot controls are disabled for a short time Wait a few seconds before you repeat the procedure Platform with 3 Foot Controls Step on the foot control 43 and on the...

Page 351: ...2 Pushbutton lift 43 Pushbutton lower DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 352: ... another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area where the platform ap proaches the vehicle body Exclusively stand in the platform area marked with the foot symbols in the illustration when moving the platform When standing on the ground for operating...

Page 353: ...the loading position Before the platform is lifted it tilts to the horizontal position Optional Operating Method Hand Cable Control with three Pushbuttons A C E F G K L M 42 43 44 42 Pushbutton lift 43 Pushbutton tilt 44 Pushbutton lower DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and m...

Page 354: ... another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area where the platform ap proaches the vehicle body Exclusively stand in the platform area marked with the foot symbols in the illustration when moving the platform When standing on the ground for operating...

Page 355: ... Press the pushbutton 42 and keep it pressed until the plat form has reached the loading position Before the platform is lifted it tilts to the horizontal position Setting the Platform to its Horizontal Position To adjust a steeper tilt of the platform press both pushbuttons 42 and 43 simultaneously To adjust a flatter tilt or to adjust the platform flush to the ground press both pushbuttons 43 an...

Page 356: ...button lower 44 Pushbutton Lift scissors 45 Pushbutton Lower scissors DANGER Risk of accidents and injury If the instructions in chapter General Information are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 24 ...

Page 357: ... another position When operating the platform with the hand cable control while standing inside the vehicle always keep a minimum distance of 250 mm from the sill Do not stand in the squeezing area where the platform ap proaches the vehicle body Exclusively stand in the platform area marked with the foot symbols in the illustration when moving the platform When standing on the ground for operating...

Page 358: ...e Platform Press the pushbutton 42 and keep it pressed until the plat form has reached the loading position Before the platform is lifted it tilts to the horizontal position Lifting the scissors Press the pushbutton 44 and keep it pressed until the plat form has reached the loading position Lowering the scissors Press the pushbutton 45 and keep it pressed until the plat form has reached the loadin...

Page 359: ...the pushbutton 42 and keep it pressed until the plat form is adjusted flush to the ground After the platform has touched the ground it tilts and adjusts to the ground A C F G K L POWER BATTERY A B MBB REMOTE CONTROL 41 44 45 40 42 43 40 Slide switch On Off 41 Pushbutton open 42 Pushbutton lower 43 Pushbutton lift 44 Pushbutton close 45 Pushbutton special function DANGER Risk of accidents and injur...

Page 360: ...the horizontal operating position Closing the Platform Press the pushbutton 44 and keep it pressed until the plat form is completely closed If an optional load safety device is present the platform closes approximately to 80 and is lowered a small amount Subsequently it moves to the vertical transport position and is lifted into the load safety device Close the platform interlock if present Settin...

Page 361: ...sition until the platform has made contact with the ground After the platform has touched the ground it tilts and adjusts to the ground A C E K L 27 32 28 27 Pushbutton lift close 28 Pushbutton lower open 29 Pushbutton additional pushbutton 32 Pushbutton close open 29 additional pushbutton optional DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob serv...

Page 362: ...in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press the pushbuttons 27 32 and optionally 29 simul taneously and hold them in this position until the platform is closed ...

Page 363: ...platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted F G 27 32 28 27 Pushbutton lift close 28 Pushbutton lower open 32 Pushbutton close open 29 Pushbutton additional pushbutton 30 Pushbutton extend 31 Pushbutton retract 30 31 29 additional pushbutton optional DANGER Risk of accidents and injury If the instructions in chap...

Page 364: ...in this position until the platform is completely extended Press the pushbuttons 28 and optionally 29 simultane ously and hold them in this position until the folded platform has made contact with the ground Protect your hands with gloves Pull the handle with both hands to unfold the folding part of the platform Folding In and Retracting the Platform Protect your hands with gloves Pull the handle ...

Page 365: ... and 29 simultaneously and hold them in this position until the platform has reached the vehicle loading floor height The platform tilts to the horizontal or preset position before it is lifted Closing the Platform Press the pushbuttons 27 32 and 29 simultaneously and hold them in this position until the platform is closed A C E K L 27 32 28 29 27 Pushbutton lift close 28 Pushbutton lower open 29 ...

Page 366: ...e ground Retracting the Hydraulic Stabilizer Feet Push up the toggle switch 54 until the stabilizer feet are completely retracted All Models 54 DANGER Risk of accidents and injury If the instructions in chapter General Operation are not ob served during operation of the tail lift personal injuries and material damage can occur Before operating the tail lift read chapter General Opera tion from p 2...

Page 367: ...vice plug Switch on the electrical equipment The tail lift is now in programming mode Disconnect the service plug and connect plug J 30 at the lateral operating element Enter the desired code at the lateral operating element as follows Each key actuation switches on the warning lights If your entry has been correct the programming mode is automatically left You can continue to operate your tail li...

Page 368: ...Note You can also reset the service counter by using the diag nostic software Troubleshooting This function is only available for special program versions For more information please contact our customer service Pro ceed as follows to troubleshoot the tail lift Switch on the control box Open the platform so that it is in horizontal position Disconnect plug J 11 Disconnect plug J 30 Connect the ser...

Page 369: ...Error 5 Head tilt sensor B15 Faulty sensor signal Error 6 Warnfix short circuit recognized Switch control box off on or close tail lift Error 7 Box body light control box LED short circuit recognized Error 8 General short circuit error of external system Switch control box off on or de en ergize PC board Valve coil monitoring not available for all models Status Description Action for error reset E...

Page 370: ...c error reset as soon as voltage is present at J1 2 Error E Emergency program sensor system being bridged Re enable by pressing and holding Open and Lower push buttons for more than 10 seconds Switch off on control box Error P Error diagnosis of all inputs is active Warnfix is activated upon each push button actuation Remove service plug ...

Page 371: ...of the safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level and refilling oil if necessary X Checking the bolts and nuts for tight seat X Checking the screw fittings and pipes of the hydraulic system X Lubricating the low maintenance bearings X Changing the oil X Applying wax spray to the PC board X...

Page 372: ... Checking the function and presence of the safety and warning devices X Cleaning the tail lift X Checking the battery X Checking the bolts and nuts for tight seat X Lubricating the low maintenance bearings X Checking the bellows X Applying wax spray to the PC board X Checking if the marks on the platform for the payload center of gravity and the oper ator position when operating the tail lift or c...

Page 373: ...Cleaning the column lift X Cleaning an lubricating the sliding surface of the slider in the frame X Checking the battery X Checking the carbon brushes at the elec tric motor X Checking the oil level and refilling oil if necessary X Checking the bolts and nuts for tight seat X Checking the screw fittings and pipes of the hydraulic system X Lubricating the low maintenance bearings X Changing the oil...

Page 374: ...n the platform optional holding grip for the accompanying operator not in scope of delivery of the tail lift warning flashers on the platform warning flags behind the platform platform interlock at the platform optional two feet control for lift and lower on the platform key control at lateral operating element for trailers or semi trailers control box with ON OFF switch in lockable driver s cab o...

Page 375: ...draulic unit and clean them to remove the carbon dust All Models CAUTION Damage to paint If you clean the tail lift using a pressure washer damage to the paint may occur up to six weeks after painting Cleaning the tail lift with a pressure washer should not be done earlier than six weeks after painting All Models A B C F G K L M V CAUTION Risk of burns by overheating electric motor Worn out and co...

Page 376: ...the conical lubricating head as required and after each cleaning with a pressure washer Checking Refreshing Platform Marks The marks on the platform must always be in a good condition and clearly visible The indicate the payload center of gravity and the operator position on the platform when operating the tail lift by using the hand cable control Check the marks for good visibility and refresh th...

Page 377: ...d lubricate Clean the conical lubricating heads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the bearings of the roll off protection 45 see chapter Lubricants and Operating Media from p 178 A B C E 45 44 44 ...

Page 378: ...cate Clean the conical lubricating heads Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the bearings of the roll stop and the joint in the platform 45 Lubricate the sliding consoles in the guide rails 46 see chapter Lubricants and Operating Media from p 178 F G 44 44 45 46 ...

Page 379: ...nical lubricating heads 44 Use a grease gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the bearings of the roll stop and the joint in the platform 45 Lubricate the sliding consoles in the guide rails 46 see chapter Lubricants and Operating Media from p 178 K L M 44 44 45 46 ...

Page 380: ...e gun to press grease into the conical lubricat ing heads 44 until the bearing is filled see chapter Lubri cants and Operating Media from p 178 Lubricate the bearings of the roll off protection 45 see chapter Lubricants and Operating Media from p 178 Clean all sliding surfaces 47 of the slider in the guide frame and lubricate them evenly with heavy duty grease V 45 44 44 47 47 44 44 ...

Page 381: ...130 Monthly Maintenance Checking the Oil Level Standard Tail Lifts Retractable Models A B C 2 F G 2 ...

Page 382: ... the fastening screw of the hydraulic unit at the sup port tube 2 Pull out the hydraulic unit until the check mark at the oil res ervoir is visible Using the indicator at the oil reservoir or the dip stick check whether the indication is within the prescribed marked range If required refill oil up to level mark Re insert the hydraulic unit in to the support tube and fasten it with the screw 2 Clos...

Page 383: ...d associated bolts and all fastening elements of the auxiliary frame and the tail lift mounting Retighten any loose bolts and nut Checking the Screw Fittings and Pipes of the Hydraulic System Check all screw fittings and pipes of the hydraulic system Make sure that the screws are tight and the hydraulic lines undamaged Retighten any loose screws Replace damaged hydraulic hoses immediately Replace ...

Page 384: ...lift lower and close the tail lift using the correspond ing operating element Repeat this procedure approximately 5 times Annual Maintenance Changing the Hydraulic Oil All Models A B C F G K L CAUTION Risk of injury or material damage through waste oil If you do not change the oil in the hydraulic unit once a year condensation water could accumulate especially at tempera tures below the freezing p...

Page 385: ...Slide in Unit Box type Unit Reversible Unit 47 Oil drain plug 48 Hydraulic oil reservoir 49 Suction filter in the oil reservoir 50 Breather filter 51 Valve block 51 50 48 49 47 51 50 48 49 47 48 49 51 50 47 ...

Page 386: ...8 and the valve block 51 Drain the oil Pull off the hydraulic oil reservoir 48 from the unit and clean it outside the hydraulic unit Also renew the suction filter in the oil reservoir 49 and the breather filter 50 Install the cleaned hydraulic oil reservoir into the unit and reinstall the oil drain plug 47 Fill oil according to the marking at the oil reservoir or dip stick Note Exclusively use oil...

Page 387: ... through waste oil If you do not change the oil in the hydraulic unit once a year condensation water could accumulate especially at tempera tures below the freezing point This disturbs the function of the column lift Persons could be injured and material could be damaged Change the hydraulic oil once every year Preferably change the oil shortly before the start of the winter season 48 50 49 52 47 ...

Page 388: ...he suction filter 49 in the hydraulic oil reservoir 48 Remove the hydraulic oil reservoir 48 from its guide and lift it off to clean it outside the vehicle Re insert and re connect the hydraulic oil reservoir 48 Proceed as described above but in reverse order Fill oil according to the marking at the oil reservoir or dip stick The fill level should be 2 3 of the dip stick Note Exclusively use oils ...

Page 389: ...h must be performed at least once a year The essential scope of checks is described in the test data booklet The check must be confirmed in the test data booklet in writing Extraordinary check after major repairs or structural changes The check must be confirmed in the test data book let in writing Structural changes are only allowed with the consent of the manufacturer Any warranties shall become...

Page 390: ...cy operating mode the sensors are not called up Proceed as described below to switch to the emergency oper ating mode Press the pushbuttons Open Lower and if there is the Additional Key for at least 10 seconds In the 7 Segment Display an E appears Now each tail lift movement has to be ordered manually All the automatic processes are deactivated Before troubleshooting check the following Make sure ...

Page 391: ...al components for exam ple cables are not damaged WARNING Risk of burns in case of short circuits Serious burns can occur in case of a short circuit of the high power batteries Before starting any work at the electric system discon nect the battery main switch or disconnect the negative lead from the battery ...

Page 392: ...e fective Replace tilt sensor b15 LED on PC board does not flash ON OFF switch in driver s cab defective Check connections 2 and 4 with test lamp Fuses in unit e1 or e2 have tripped Replace fuses PC board in sealing cover de fective Replace PC board Open Platform opens to the horizontal operating position this position is stored and moved to after the ground adjustment during lifting Fault Possibl...

Page 393: ...enoid valve S 8 does not open Clean or replace Lowering brake valve S 11 does not open Clean or replace Piston seal in guide cylinder defective Replace Fold out model MBB R 1500 SH R 2000 LH Fault Possible cause Remedy Platform does not unfold motor is running Solenoid valves S 7 and S 8 leaking Clean or replace Solenoid valve S 12 does not open Clean or replace Valve S 10 does not open Clean or r...

Page 394: ... using a test lamp Platform does not come down when operated with lat eral operating element Rotary switches pushbut tons or toggle switches de fective Use test lamp to check con tacts in operating element ac cording to circuit diagram use ground connection JK at PC board PC board does not deliver output at J 4 15 Disconnect plug J 4 check terminal 15 with test lamp PC board does not deliver outpu...

Page 395: ... at J 4 14 Check at connection bl signal of plug J 41 lift arms switch with test lamp No voltage at valve plug S 3 or S 4 defective cable Disconnect plug J 4 check ter minal 14 with test lamp Solenoid valves S 3 and S 4 at tilt cylinder contaminated or de fective Clean or replace PC board has stored error De energize check with test lamp Flow valve R 5 or pressure split ter stuck or defective Clea...

Page 396: ...tilt into the horizontal posi tion when lifting Directional valve S 5 stuck or defective Clean or replace Tilt sensor b15 defective Replace Platform tilts further than the preset angle Tilt sensor b15 defective Replace Directional valve S 5 stuck or defective Clean or replace Platform does not tilt into the horizontal oper ating position but is lifted PC board does not deliver out put at J 1 12 Ch...

Page 397: ...orm overloaded Reduce load according to load diagram Hydraulic pump defective Replace Electric motor defective Replace Pressure splitter contaminated or defective Clean or replace Pressure relief valve misad justed or defective Adjust and lock the valve or re place it Close platform closes Fault Possible cause Remedy Platform does not close Rotary switches pushbut tons or toggle switches de fectiv...

Page 398: ...rm does not un fold motor is running Solenoid valves S 7 and S 8 leaking Clean or replace Solenoid valve S 12 does not open Clean or replace Solenoid valve S 9 does not open Clean or replace Piston seal in folding cylinder defective Replace Switch on warning light warning light is automatically switched on when the platform is opened or extended left and right lights are switched in parallel Fault...

Page 399: ...uses PC board in sealing cover defec tive Replace PC board Open Platform opens to the horizontal operating position this position is stored and moved to after the ground adjustment during lifting Fault Possible cause Remedy Platform does not open Rotary switches pushbuttons or toggle switches defective Use test lamp to check contacts in operating element according to circuit diagram use ground con...

Page 400: ...rm does not come down when operated with lateral operating el ement Rotary switches pushbuttons or toggle switches defective Use test lamp to check contacts in operating element according to circuit diagram use ground con nection JK at PC board Cable no 3 to operating element defective Actuate rotary switches one after another and check voltage across connector J30 according to circuit diagram usi...

Page 401: ... position or tilts be yond the pre set position Tilt sensor b15 defective Replace Platform does not tilt into the horizontal operating position but is lifted Output J43 90 J1 12 JK or JK does not deliver output signal Use test lamp to check ac cording to circuit diagram Motor contactor K3 is defec tive Check motor contactor Platform does not tilt into the horizontal operating position but is lifte...

Page 402: ...or contactor K1 defective Check motor contactor In its closed end position the platform does not reach the vehicle loading floor height End of box insufficiently rein forced Reinforce box according to details in assembly drawing Bearings worn out after lon ger usage Replace bearing pins bear ing bushes Switch on Warnfix Warnfix is automatically switched on when the platform is opened or extended l...

Page 403: ...Platform does not open with motor Output J1 3 does not deliver out put signal Use test lamp to check accord ing to circuit diagram Motor contactor defective Check motor contactor Platform does not open Pushbutton defective Use test lamp to check contacts in operating element according to circuit diagram use ground connection JK at PC board No voltage at valve plug S4 or S5 defective cable Check wi...

Page 404: ...e Clean or replace Solenoid valves S 1 and S 2 at lift cylinder contaminated or de fective Clean or replace Suction filter at pump contami nated Clean or replace Platform overloaded Reduce load according to load diagram Hydraulic pump defective Replace Electric motor defective Replace Pressure splitter contaminated or defective Clean or replace Pressure relief valve misad justed or defective Adjus...

Page 405: ...linder contaminated or de fective Clean or replace Fold out Fault Possible cause Remedy Link bridge does not fold out motor is run ning Solenoid valves S 10 and S 11 do not open Clean or replace Solenoid valve S 7 does not open Clean or replace Piston seal in tilt cylinder defec tive Replace Fold in Fault Possible cause Remedy Link bridge does not fold in motor is running Solenoid valve S 7 does n...

Page 406: ... on one side Emergency control of tilt cyl inder activated or both acti vated Screw out knurled screws of sole noid valves Platform does not close Pushbutton defective Check contacts in operating ele ment according to circuit diagram using test lamp PC board does not deliver out put at J 1 3 or J 43 93 Check PC board according to cir cuit diagram at plug J 1 3 and 43 93 with test lamp Motor contac...

Page 407: ...ternators for Recharging the Battery Temperature Range for Tail Lift Usage All Models Load weight kg Recommended battery capacity up to 1250 12 V 1 x 143 Ah 24 12 V 24 V 2 x 12 V 2 x 105 Ah 1250 to 1750 12 V 1 x 180 Ah 24 12 V 24 V 2 x 12 V 2 x 143 Ah over 1750 to 4000 24 12 V 24 V 2 x 12 V 2 x 180 Ah All Models Load weight kg Recommended alternator Watt up to 1250 630 1250 to 1750 730 over 1750 t...

Page 408: ...s permanently indicated on the platform surface with corresponding markings DANGER Risk of personal injury and material damage If the maximum permissible payload Q or the maximum per missible load distance a is exceeded the tail lift could fall down This can result in personal injuries or the tail lift could be severely damaged In such a case any warranties shall become void When you position the ...

Page 409: ...0 MBB C 1000 S C 1000 SB 700 1000 MBB C 2000 S C 2000 SK 1000 2000 875 800 1200 1650 1150 600 1500 1350 1700 400 1800 1100 2400 250 2100 950 MBB C 1250 LD 720 1250 MBB C 2500 L 750 2500 900 1000 900 2050 1200 750 1100 1700 1800 500 1600 1150 2400 370 2400 750 MBB C 1500 L C 1500 LB C 1500 LX C 1500 ML C 1500 ML PRO 600 1500 MBB C 2500 S C 2500 SK C 2500 SZ 1000 2500 720 1250 1400 1785 900 1000 160...

Page 410: ... 700 430 820 360 1120 260 1800 160 C a mm Q kg a mm Q kg MBB C 350 VAN 850 350 MBB C 500 VAN 600 500 1000 300 700 430 1200 250 820 360 1500 200 1120 260 1800 160 1800 160 E a mm Q kg MBB C 1000 E 600 1000 750 800 950 600 1400 400 2400 230 ...

Page 411: ...00 1500 MBB R 2500 L R 2000 L TRAIL 750 2500 720 1250 900 2050 900 1000 1100 1700 1200 750 1600 1150 2400 370 2400 750 MBB R 1500 S R 1500 SK R 1500 S TRAIL R 1500 S TRUCK 1000 1500 MBB R 2500 S 1000 2500 1200 1250 1400 1785 1500 1000 1600 1560 1850 800 1800 1385 2400 600 2400 1040 G a mm Q kg a mm Q kg MBB R 750 SM 600 750 MBB R 1500 SM R 1500 SH 1000 1500 700 650 1200 1250 820 550 1500 1000 1120...

Page 412: ... 2400 250 2400 600 MBB F 1500 LH F 1500 LX 600 1500 720 1250 900 1000 1200 750 2400 370 L a mm Q kg a mm Q kg MBB F 1000 L 600 750 MBB F 1250 S 550 1250 700 650 650 1000 820 550 900 750 1120 400 1350 500 1800 250 2400 250 MBB F 1000 LD 650 1000 MBB F 1500 L 600 1500 850 800 720 1250 1150 600 900 1000 1700 400 1200 750 2400 250 2400 370 ...

Page 413: ... M a mm Q kg a mm Q kg MBB F 500 L 600 500 MBB F 600 L 600 600 700 430 700 430 820 360 820 360 1120 260 1120 260 1800 160 1600 160 B C V a mm Q kg MBB V 4000 S 1500 4000 1750 3400 2000 3000 2250 2600 2500 2400 ...

Page 414: ...163 Hydraulic Diagrams Standard Tail Lift with Four Cylinders 96 560 98 00 00 00 A K R2 R1 DBV1 M R5 P T B A S5 A B A A A B R4 R3 S4 S2 S1 S3 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER ...

Page 415: ...164 Standard Tail Lift with Two Cylinders 97 510 98 00 00 00 A C R2 DBV1 M R5 P T B A S5 A A B R3 S2 S3 TILT CYLINDER LIFT CYLINDER ...

Page 416: ...Tail Lift with Hydraulic Support 96 524 98 01 00 00 A B A S9 B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER ...

Page 417: ...166 Tail lift with hydraulic stabilizer feet MBB C 750 L C 1000 L A TILT CYLINDER LIFT CYLINDER STABLIZER FEET CYLINDERS Pressure switch S8 1 adjusted to 20 bars ...

Page 418: ...167 Standard Tail Lift with Hydraulic Underrun Bumper 99 514 98 01 00 00 A LIFT CYLINDER TILT CYLINDER TILT CYLINDER LIFT CYLINDER ...

Page 419: ...168 Standard Tail Lift MBB C 750 SX 13 631 98 02 00 00 3 A TILT CYL TILT CYL LIFT CYL LIFT CYL Support Cylinder Platform Cylinder Pressure Switch S 8 1 adjusted up to a maximum of 50 bar ...

Page 420: ...169 Standard Tail Lift MBB C 1000 SB C 1500 LB 13 570 98 02 00 00 A Tilt Cylinder Lift Cylinder Hydraulic Unit ...

Page 421: ...170 Standard Tail Lift MBB C 1000 SB C 1500 LB with Pressure Intensifier 13 570 98 01 00 00 A Tilt Cylinder Lift Cylinder Hydraulic Unit ...

Page 422: ...Retractable Tail Lift 95 585 98 01 00 00 F G S9 A B B V A V S8 S7 B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER ...

Page 423: ...172 Retractable Tail Lift MBB R 750 L R 750 SM R 1000 LM R 1500 SK and R 2000 LK 00 538 01 98 01 00 3 F TILT CYL TILT CYL LIFT CYL LIFT CYL ...

Page 424: ...173 Retractable Tail Lift MBB R 1500 L FLAT 99 553 98 01 00 00 3 F LIFT CYL LIFT CYL ...

Page 425: ...R 1500 SH and R 2000 LH 00 514 98 00 00 00 G S11 S8 S7 S12 A v S10 S9 A B K A B B V A V B K A K A H A H A K B K B A DBV1 M R5 P T B A S5 A B A R1 R3 S1 S3 A B A R2 R4 S2 S4 B v TILT CYLINDER LIFT CYLINDER TILT CYLINDER LIFT CYLINDER ...

Page 426: ...175 Foldable Tail Lift 93 505 60 08 00 00 L R2 R1 A DBV1 M A S1 S2 TILT CYLINDER TILT CYLINDER ...

Page 427: ...176 Foldable Tail Lift 02 528 60 08 00 00 B M A R1 A DBV1 M S1 LIFT CYLINDER ...

Page 428: ...177 Column Lifts 09 545 98 00 00 00 V PLATFORM S10 S11 on J42 80 S12 S13 on J42 81 LIFT CYLINDER LIFT CYLINDER TILT CYLINDER TILT CYLINDER ...

Page 429: ...nviron ment friendly biodegradable oils for hydraulic equipment On request we can supply you with an oil grade tested by us The operation temperature of this oil is listed as 20 C to 60 C Please contact us When using other oil types this may result in damage to cylin der seals or annoying noise Recommended Lubricant Grease Shell Gadus S2 Heavy duty grease Comparable lubricant grease Available Acce...

Page 430: ...rm dimensions Height 1 200 2 000 mm Width 1 750 2 600 mm Bearing bolt diameter Ø25 mm Control arm length 600 to 800 mm Nominal load 500 kg to 750 kg Platform heights up to 2 000 mm 5 000 kg 1 500 daN 2 2 Tail Lift load capacity 500 kg to 1000 kg support tube ST180 and all pitches Platform dimensions Height 1 200 2 000 mm Width 1 750 2 600 mm Bearing bolt diameter Ø25 mm Control arm length 600 to 8...

Page 431: ... up to 2 400 mm 17 000 kg 5 100 daN Platform heights up to 2 600 mm 15 000 kg 4 500 daN Platform heights up to 2 800 mm 13 000 kg 3 900 daN Platform heights up to 3 000 mm 11 000 kg 3 300 daN The condition of the tail lifts is to be inspected regularly according to VDI 2700 3 Information on the loading The tail lifts are in the position to secure loads in the location named under point 4 under mai...

Page 432: ...32 33 F faults 139 troubleshooting tables 141 148 152 folding in the platform 32 folding out the platform 32 folding part of platform 14 foot control 14 98 G greasing 125 ground adjustment of platform 22 33 42 guide cylinder 14 guide pulley 14 guide rails 14 H Hand cable control 100 102 105 hand cable control 14 holding bar on platform 14 hydraulic diagrams 163 hydraulic oil changing 133 136 envir...

Page 433: ...g elements 110 112 114 two hand cable controls 92 wireless remote control unit standard 108 operating media 178 operator position 125 overview column lifts 21 foldable tail lifts 13 20 retractable tail lifts 13 18 retraction equipment 19 standard tail lift 14 17 standard tail lifts 12 P payload 157 payload center of gravity 14 125 platform 14 close 32 34 38 extend 32 38 fold in 32 34 38 fold out 3...

Page 434: ...il lift 32 close 32 34 extend 32 33 fold in 32 34 fold out 32 33 ground adjustment 32 lift 32 34 load 34 lower 32 33 moving 31 open 32 33 platform tilt 32 position horizontally 32 presetting 22 retract 32 34 switch off 36 switching on 25 unload 34 tail lift close 38 extend 38 fold in 38 fold out 38 lower 38 open 38 position horizontally 38 retract 38 tail lift models 12 14 technical data 156 tempe...

Page 435: ...illy en Gouffern Tel 33 2 33 12 44 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612 mbbsk palfinger com www palfinger com PALFINGER Tail Lifts Ltd Bessemer Road Welwyn Garden City UK Herts AL7 1ET Tel 44 01707 325571 Fax 44 01707 327752 inforatcliff palfinger com www palfinger com ...

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