Palfinger 200010121, Manual

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Table of contents
Table of contents
1 About these instructions ............................................... 7
1.1 Abbreviations used ................................................................... 7
1.2 Enclosed documents ................................................................ 7
2 Important safety information ........................................ 9
2.1 Personnel qualifications ............................................................ 9
2.2 Warning notices in these assembly instructions ..................... 10
2.3 You must take these points into account during installation ... 11
3 Required tools and auxiliary equipment .................... 13
4 List of models and scope of delivery ......................... 14
4.1 Standard tail lift ....................................................................... 15
4.2 Tail lift with welded consoles and slide-in unit ........................ 16
4.3 Tail lift with bolted consoles and slide-in unit .......................... 16
4.4 Tail lift with platform and turning unit ...................................... 17
4.5 Scope of delivery .................................................................... 17
5 Preparing for installation ............................................ 18
6 Preparing vehicle ......................................................... 20
6.1 Removing projecting parts of the vehicle ................................ 21
6.2 Creating cutouts for the lifting mechanism (optional) ............. 22
6.3 Reinforcing rear cross-member (optional) .............................. 22
6.4 Preparing vehicles with box bodies ........................................ 23
7 Installing lifting mechanism ........................................ 24
7.1 Installation with installation aids ............................................. 24
7.2 Installation with attached platform .......................................... 33
8 Establishing electrical connections ........................... 37
8.1 Establishing connection to vehicle battery .............................. 37
8.2 Installing and connecting the control unit ............................... 39
8.3 Mounting the control panel holder .......................................... 40
8.4 Connecting the manual cable switch/remote control
(optional) ................................................................................. 40
9 Installing and connecting the platform ...................... 42
9.1 Moving up and positioning platform ........................................ 42
9.2 Bolting the platform to the control rod ..................................... 43
9.3 Bolting the platform to the first tilt cylinder .............................. 44
9.4 Adjusting the tilt cylinder ......................................................... 47
9.5 Bolting the platform to the second tilt cylinder
(apart from the types DUO and 1000 E) ................................. 48
9.6 Connecting plug for foot-operated switch and Warnfix ........... 48
9.7 Installing tilt sensors ............................................................... 49
10 Adjusting and testing installed tail lift ....................... 50
10.1 Opening/closing platform and setting tilt switch b13 ............... 50