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K3TS Intelligent Signal Processor

Operation Manual

Revised August 1997

Summary of Contents for K3TS

Page 1: ...K3TS Intelligent Signal Processor Operation Manual Revised August 1997...

Page 2: ......

Page 3: ...manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product The abbreviation Ch which appears in some displays...

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Page 5: ...0 1 2 3 4 5 0 5 2 0 4 6 7 89 6 9 0...

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Page 7: ...that can be connected to the K3TS Intelligent Signal Proces sor Section 6 gives comprehensive descriptions on setting the parameters and the operation of the K3TS Intelligent Signal Processor Section...

Page 8: ...9 1 4...

Page 9: ...among 5 settings can be selected The display re fresh period can range between 0 1 to 4 s Set Values Measured values are compared with the set values There is no limitation on the relationships among...

Page 10: ...and the input measured just before the HOLD input turned ON is held The displayed value comparative output BCD data etc are also held Test Mode This function is convenient for checking a system to whi...

Page 11: ...1...

Page 12: ...ue falls below the L set value LL Is lit when LL comparative output status is ON LL comparative output status turns ON when the measured value falls below the LL set value PASS Is lit when PASS compar...

Page 13: ...Setting status 1 Setting status 2 Parameter display L H LL HH Shift Key Shifts the digit where the set value is to be changed Selects a parameter at each setting level For details on the setting param...

Page 14: ...e L set value PASS Is lit when PASS comparative output status is ON PASS comparative output status turns ON when all HH H L and LL comparative output status are OFF 3 PV display status indicators HOLD...

Page 15: ...igit where the set value is to be changed Selects a parameter at each setting level For details on the setting parameter refer to Section 6 Parameter Setting and Operation Parameter 1 Parameter 2 Para...

Page 16: ...1...

Page 17: ...is Refer to Section 5 Connectable Sensors for available sensors 6 RESET With the RESET signal to this terminal the present maximum minimum and average process values are cleared and the K3TS is reset...

Page 18: ...hold operation continues The effect of the HOLD operating parameter is canceled when the HOLD signal is turned OFF When operating parameter 3 is in the state of Sampling hold Maximum hold Minimum hold...

Page 19: ...or Terminator ON OFF Outputs 50 mA max at 12 to 24 VDC HH H PASS L LL COM L4 4 to 20 mA Trans L5 1 to 5 V Trans L6 1 mV digit Trans 18 19 20 21 22 23 24 25 26 HH H PASS L LL COM RS 485 Terminator ON O...

Page 20: ...1 1...

Page 21: ...he Intelligent Signal Processor horizontal Do not install the Intelligent Signal Processor where it will be exposed to corrosive gases especially sulfurized gas and ammonia gas Do not install the Inte...

Page 22: ...1...

Page 23: ...ge when sensor is off 1 5 mA max Load current For smooth switching operation switching capacity should be at least 20 mA with a load current of no more than 5 mA The TIMING input must be via an open c...

Page 24: ...1 1 1 91 0 8 91 8...

Page 25: ...el and parameter required from which the necessary parameters can be set The following diagram illustrates how this is done Press 1 s Press 1 s Press 1 s Press 1 s Press 2 s Press 1 s RUN mode Input r...

Page 26: ...scribe how to set lev els in step by step fashion No of pro cess values to average Setting level 3 Operating parameter 1 Setting level 2 Input range Baud rate Bank 0 set value Bank 1 set value Bank 2...

Page 27: ...rameters are available for each Model Set Value LED Display Models K3TS SD B Level Parameter Display Output C2 5 T1 2 B4 L4 5 6 S5 6 1 Bank 0 set values Yes Yes Yes Yes Bank 1 set values Yes Yes Yes Y...

Page 28: ...7 set values Hysteresis Yes Yes Prescale value Yes Yes Display shift Shift value Shift protect K constant Yes Yes Linear output range Set value protect 2 Input range Yes Yes Display refresh period Yes...

Page 29: ...veraging Yes Yes Yes Yes Yes Yes TIMING delay OFF delay Yes Yes Yes Yes Yes Yes Communications unit no Yes Yes Yes Yes Yes Yes Baud rate Yes Yes Yes Yes Yes Yes 3 Operating parameter 2 Yes Yes Yes Yes...

Page 30: ...eter 1 2 Input Operating parameter 1 can convert outputs into actual figures Set operating parameter 1 according to the following instructions outlined in the table and the flow diagram Setting A A B...

Page 31: ...y simultaneously for 1 second to return to RUN mode RUN mode Setting level 2 Press and hold the Level Key and Up Key simultaneously for 1 second to select level 3 press the Shift Key several times unt...

Page 32: ...ayed value Compared with present value 1 V1 V1 V1 0 C1 V1 2 V2 V2 C1 C2 1 2 C1 V2 1 2 V1 V2 3 V3 V3 C2 C3 1 2 C2 V3 1 4 V1 V2 1 2V3 4 V4 V4 C3 C4 1 2 C3 V4 1 8 V1 V2 1 4V3 1 2V4 n Vn Vn Cn 1 1 2n 1 V1...

Page 33: ...evel 1 Press and hold the Level Key for 1 second to return to level 2 Press and hold the Level Key and Up Key simultaneously for 1 second to select level 2 Press the Display Key LED Models Thumbwheel...

Page 34: ...input Input waveform 0 v ON OFF Power ON In this period the displayed process value is First TIMING input after power is 0N Sampling hold value Maximum Hold When the K3TS is set to on operating param...

Page 35: ...ld When the K3TS is set to on operating parameter 3 the K3TS continues data sampling while the TIMING input is ON When the TIMING input is OFF the K3TS displays the peak to peak value the difference b...

Page 36: ...Key for 1 second to return to level 2 Press and hold the Level Key and Up Key simultaneously for 1 second to select level 2 Press the Display Key LED Models Thumbwheel Switches Models Press the Up Key...

Page 37: ...vel Key for 1 second to return to RUN mode Setting level 1 Setting level 2 Press and hold the Level Key for 1 second to return to level 1 Press and hold the Level Key and Up Key simultaneously for 1 s...

Page 38: ...tting range available for averaging is shown below Setting period 1 128 2 256 4 512 8 1024 16 2048 32 4096 64 8192 Given a setting the time required for sampling is shown below Sampling period 1 3 1 m...

Page 39: ...seconds to select level 1 Setting level 1 Setting level 2 Press and hold the Level Key and Up Key simultaneously for 1 second to select level 2 Press the Display Key LED Models Thumbwheel Switches Mod...

Page 40: ...delay time set ting Setting range to Press and hold the Level Key for 1 second to return to RUN mode Press and hold the Level Key for 1 second to return to level 1 RUN mode Press and hold the Level Ke...

Page 41: ...and X1 exceeds 9 999V or 99 99 mA Incremental scaling display Scaling display in a range of negative through positive values Decremental scaling display Scaling display Input value mA Input value mA I...

Page 42: ...lay Press the Up Key and Shift Key to set the X2 value Press the Level Key to write the value Press the Up Key and Shift Key to set the Y2 value Press the Level Key to write the value Repeat the 2 and...

Page 43: ...parameter 1 Setting range to RUN mode Press and hold the Level Key for 2 seconds to select level 1 Setting level 1 Press the Display Key LED Models Thumbwheel Switches Models Press and hold the Level...

Page 44: ...0 s Refreshed every 2 0 s Refreshed every 3 0 s Refreshed every 4 0 s RUN mode Press and hold the Level Key for 2 seconds to select level 1 Setting level 1 Setting level 2 Press and hold the Level Key...

Page 45: ...re available for the Thumbwheel Switches Models Establish set values with the front panel s thumbwheel switches The values are registered 1 5 s after the values have been set Setting range to RUN mode...

Page 46: ...el Switches Models Press and hold the Level Key for 1 second to return to RUN mode Press the Up Key and Shift Key to set the hysteresis value and press the Display Key to write the value Press the Shi...

Page 47: ...hold the Level Key for 2 seconds to select level 1 Setting level 1 Setting level 2 Press and hold the Level Key and Up Key simultaneously for 1 second to select level 2 Press the Display Key LED Model...

Page 48: ...of set values is not possible with the Thumbwheel Switches Models Therefore no parameter settings for set value protection appears Press the Display Key RUN mode Press and hold the Level Key for 2 sec...

Page 49: ...is set The decimal is displayed at the position set in the prescale parameter Note that neither LH nor LL shift if the position of the decimal is changed after LH and LL have been set Do not set LL L...

Page 50: ...ED Models Press and hold the Level Key for 1 second to return to RUN mode Press the Shift Key several times to display Use the Up Key and Shift Key to set the LH value Press the Display Key to write t...

Page 51: ...communications unit number follow the instructions out lined on the flow diagram after the table and set within the following range Setting range to RUN mode Press and hold the Level Key for 2 seconds...

Page 52: ...ud rate is not required For details refer to the K3TS Communication Operation Manual In order to set the baud rate follow the instructions outlined in the flow dia gram after the table and set within...

Page 53: ...simultaneously for 1 second to select level 2 Press the Display Key LED Models Press the Up Key to set the baud rate Press the Display Key to write the value Press and hold the Level Key for 1 second...

Page 54: ...The set values of only the bank selected can be checked LL and HH or L and H are always displayed on the SV display In order to check the set values on the LED Models follow the instructions outlined...

Page 55: ...the past 5 seconds When the Up or Shift Key is pressed the digit blinks again Use the Shift Key to move the position of the blinking digit Zero suppress is ef fective The new set value is registered 2...

Page 56: ...3 Operate as shown below The maximum displayed process value and the minimum displayed pro cess value recorded since power was applied or the RESET input turned ON are retained Press DATA TEACH once t...

Page 57: ...A TEACH Key to display the present measured value While the K3TS is holding the maximum and minimum values output data such as comparative outputs and BCD data are output according to the pro cess val...

Page 58: ...the input value is displayed in this case Make sure the HOLD input is OFF before applying power The following graph illustrates the effect of this operation Display value input value HOLD input H set...

Page 59: ...PROM can be over written approximately 100 000 times For applications in which the forced zero function is used more frequently please use the K3TS SD21B with forced zero RAM When the process value is...

Page 60: ...ction This function allows the measured values to be re trieved and set as comparative outputs and as a linear output range while actual measurement is being carried out This function is useful for se...

Page 61: ...t signal LED Models Thumbwheel Switches Models RUN mode Press the Display Key Press and hold the Level Key for 1 second to return to RUN mode Press the Level Key and Display Key simultaneously for 2 s...

Page 62: ...Signal Processor is provided with a teaching function that can set an actual measured value as a set value The Thumbwheel Switches Models are not provided with this function In order to perform this o...

Page 63: ...ed Press the DATA TEACH Key The present measured value will be displayed The HH indicator blinks Zero suppress is displayed Press the DATA TEACH Key again Measurement is halted and the value displaced...

Page 64: ...isplay Key LED Models Thumbwheel Switches Models Press the Shift Key several times until is displayed Press the DATA TEACH Key The present measured value will be displayed The X2 LED indicator blinks...

Page 65: ...el Key for 2 seconds to select level 1 Setting level 1 Press the Display Key LED Models Press and hold the Level Key for 1 second to return to RUN mode Press the Shift Key several times until is displ...

Page 66: ...shifted in the RUN mode if the shift protect is not turned ON Refer to the following example to shift the process value In this example the displayed value is changed from 45 to 50 Press the DATA TEA...

Page 67: ...e Display Key Press and hold the Level Key for 1 second to return to RUN mode Press the Shift Key several times until is displayed The shift value presently input will be displayed To cancel display s...

Page 68: ...1 1 0 1...

Page 69: ...g time and comparative output response time vary with the setting condition of each operating parameter as follows below They do not vary in operating parameter 2 average value comparison Differences...

Page 70: ...ms 1 04 1 04 1 04 1 04 1 04 1 04 1 04 1 04 1 04 1 04 1 04 1 04 1 04 C Example 2 The following timing chart shows the operating timing with the setting specified in the table Operating parameter 1 2 in...

Page 71: ...04 1 04 1 04 1 04 1 04 1 04 1 04 1 04 1 04 1 04 Sampling time input retrieval time 500 s min Timing input accepted 1 04 to 2 08 ms 4 16 to 5 20 ms Next timing input can be accepted Timing input proces...

Page 72: ...iming chart shows the operating timing with the setting specified in the table Operating parameter 1 2 input A only Operating parameter 3 holding data Maximum hold Number of process value averaging op...

Page 73: ...1 6 2 3 4 5 0 5 2 0 4 6 7 89 6...

Page 74: ...ro calibration can be done with ease Settings Level 3 A only No previous average comparison Sampling hold Level 2 4 to 20 mA Level 1 to Example Checks if the deviations in the objects are within a ran...

Page 75: ...to zero K3TS Red Black White White Red Black Shielded cable 12 VDC 2 mm 1 mm Shape of object Displacement sensor output Far Near K3TS display Comparative output of K3TS Insufficient insertion No inse...

Page 76: ...t a push switch in this example is ON When the TIMING input is OFF the K3TS will hold the final result Settings Level 3 A only No previous average comparison Peak to peak hold Level 2 4 to 20 mA Level...

Page 77: ...ocket Press switch measur ing operation is effec tive when the switch is ON K3TS E2CA Sensor Shielded cable 12 VDC White Green A One revolution ON for the period in which the object makes one revoluti...

Page 78: ...kness can be compared with that of a standard object and the deviation can be measured with ease Settings Level 3 K A B No previous average comparison Normal Level 2 4 to 20 mA Level 1 to Example Chec...

Page 79: ...o zero Z4W V25R LED Displacement Sensor K3TS Red white Black Shielded cable 12 VDC Red white Black Shielded cable Z4W V25R LED Displacement Sensor 21 20 19 Shape of object Comparative output A B the t...

Page 80: ...ld Level 2 4 to 20 mA Level 1 to Example Checks if the objects are within a thickness of 3 standard thickness 0 1 mm Adjust according to the object If X2 0 00 Y2 0 00 If X1 16 00 Y1 8 00 Input the res...

Page 81: ...A ON OFF Comparitive output of K3TS ON OFF ON OFF ON OFF Difference in the position of the objects caused by transportation Difference in the position of the objects caused by transportation Before t...

Page 82: ...comparison value function only a rapid change in value will be checked and a slow change in value such as a change due to the deflection of the cylindrical sensing object will be dismissed Settings L...

Page 83: ...aser displacement output Burr H Comparative output 8 6 Examples for Forced Zero RAM Models In the following applications the zero value is changed repeatedly for mea surement purposes Timing input For...

Page 84: ...ed Correction with the operation keys Standard object 50 mm Correction with the operation keys Z4W V Z4W V K3TS SD31B K3TS SD31B Correction of the Sensor Mounting Position Correction of Height Measure...

Page 85: ...6 1 5...

Page 86: ...cuiting or wiring of sensor A and repair if necessary Disconnection or short circuiting of sensor B OFF OFF OFF OFF Check for disconnection short circuiting or wiring of sensor B and repair if necessa...

Page 87: ...ee note 3 NPN open collector T2 5 transistor outputs See note 3 PNP open collector Note 1 Thumbwheel Switches Models only 2 Set Value LED Display Models only 3 Thumbwheel switches models have the foll...

Page 88: ...or Z4W V25R 21 to 29 mm 25 4 mm Laser displacement sensor Z4W A2 45 to 55 mm 50 5 mm Laser displacement meters 3Z4M J1001 30 to 50 mm 40 10 mm meters 3Z4M J2001 See note 30 to 50 mm 40 10 mm 3Z4M J122...

Page 89: ...AL4E 1 0 to 5 0 mm 18 X 18 X 1 mm E2CA X10A E2CA AN4F E2CA AL4F 2 0 to 10 0 mm 30 X 30 X 1 mm Contact Linear Sensors Sensor Amplifier description X1 Y1 X2 Y2 Decimal Contact linear D5M 5 0 to 5 mm se...

Page 90: ...E3S LS3C1D 5 to 12 VDC Ripple p p 10 max 30 mA max E3S A B 10 to 30 VDC Ripple p p 10 max 100 mA max 0 4 V max at 16 mA Proximity Sensors Classification Model Specifications Power supply voltage Cont...

Page 91: ...nal terminal and case Noise immunity 1 500 V on power supply terminals in normal or common mode 1 s 100 ns for square wave noise with 1 ns rise Vibration resistance Malfunction 10 to 55 Hz 0 5 mm for...

Page 92: ...lue and the minimum value of the data while TIMING input is ON is held External controls TIMING TIMING input HOLD Process value held RESET Maximum minimum data reset measurement reset ZERO Forced zero...

Page 93: ...L LL Hysteresis Prescaling X2 Y2 X1 Y1 Decimal Display shift Shift value Shift protect K constant Linear output range LH LL Set value protect Level 2 Input range Display refresh period Process values...

Page 94: ...5 6 0 72 1 8 70 70 1 1 1 324 5 6 324 4 0 4 4 89 324 5 6 324 4 0 7 3 324 5 6 324 4 0 2 0 7 7 0 2 324 5 6 324 4 9 6 72 2 2 0 17 2 20 70 72 8 70 70 9 6 72 70 4 70 4 72 70 72 1 3 0 2 6 3 324 5 6 324 4 11...

Page 95: ...6 324 4 6 3 3 3 1 1 2 9 6 2 7 7 0 0 71 0 7 0 1 0 00 2 1 01 5 6 00 4 02 70 0 2 324 5 6 324 4 12 A5 324 5 6 324 4 A5 324 5 6 324 4 4 70 1 7 7 324 5 6 0 1 0 0 1 0 12 0 1 1 2 7 2 00 1 17 3 2 0 11 10 2 1 0...

Page 96: ...2 2 324 4 4 72 70 4 0 2 0 2 0 324 5 6 324 4 3 324 5 6 324 4 3 72 0 2...

Page 97: ...3 Circuit diagram in table corrected Page 18 Information added after the note Page 20 Setting level 1 column in diagram corrected Pages 22 to 24 Model numbers added to table Prescale value row added t...

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