Omron F3SJ Series Original Instructions Manual Download Page 1

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F3SJ-A

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Series (Version 2)

Safety Light Curtain

User's Manual

Cat. No. SCHG-719K

Summary of Contents for F3SJ Series

Page 1: ...F3SJ A N Series Version 2 Safety Light Curtain User s Manual Cat No SCHG 719K...

Page 2: ...uthorized and responsible to secure safety in each process of the design installation operation maintenance services and disposition of the machine It is assumed that F3SJ will be used properly accord...

Page 3: ...uct Service GmbH EC Type Examination in accordance with the EU Machinery Directive Type 4 ESPE EN61496 1 Type 4 AOPD CLC TS 61496 2 T V S D Product Service GmbH Type Approval Type 4 ESPE EN61496 1 Typ...

Page 4: ...ty or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recomm...

Page 5: ...ed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are made Howeve...

Page 6: ...using the setting tool F39 GWUM or F39 MC21 the administrator must manage the details of the changes and perform the changes Accidental functional setting change may cause failure of human body detec...

Page 7: ...ce s To prevent personnel approach to dangerous part of the machine through an zone disabled by the fixed blanking function you must install a protective structure to cover the whole disabled zone Fai...

Page 8: ...vides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazardous zone before activating the override function I...

Page 9: ...508 the DC power supply unit must satisfy all of the following conditions Must be within the rated power voltage 24V DC 20 Must have tolerance against the total rated current of devices if it is conn...

Page 10: ...r to OSHA1910 217 IEC61496 1 and other relevant standards and regulations Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly Do no...

Page 11: ...ass A product In residential areas it may cause radio interference in which case the Responsible Person may be required to take adequate measures to reduce interference Do not use radio equipment such...

Page 12: ...ounting brackets of specified quantities and locations according to the dimensions If the brackets described above are not used ratings and performance cannot be not met Cleaning Do not use thinner be...

Page 13: ...r x 1 Receiver x 1 Top bottom mounting brackets 4 sets Intermediate mounting brackets Intermediate brackets are included when the protective height of the F3SJ is 600mm or longer The number of bracket...

Page 14: ...anual Explanation of Symbols Indicates the description of an essential point regarding a function such as an important point regarding operation or advice on how to use it Indicates the page number fo...

Page 15: ...To Notify a Person of Proximity to a Detection Zone Warning Zone Function 8 Features 9 Protective Height Available in Incremental Sizes 9 Easy to Read Light Level and Error Mode Display 9 Providing To...

Page 16: ...n 54 Auxiliary Output Non Safety Output 55 Resetting Lockout 55 External Device Monitoring Function EDM 55 Chapter3 What can be done by the setting tool 57 Using the Setting Tool 58 F3SJ Version 58 Li...

Page 17: ...105 Load Switching Frequency 107 Setting Recovery 108 Setting Recovery Function 108 Other 109 Safety Distance Calculation Function 109 Connection Cable Length Calculation Function 109 Rated Response...

Page 18: ...ut Output Circuit 166 Wiring Examples 167 Using only F3SJ 167 Connecting 2 Muting Sensors 168 Connecting 4 Muting Sensors 169 Connecting to a G9SA 301 P 170 Using a reduced wiring connector 171 Chapte...

Page 19: ...xvii F3SJ A User s Manual Introduction Contents E Revision History 202...

Page 20: ...xviii Introduction Contents F3SJ A User s Manual...

Page 21: ...Chapter1 Overview and Specifications Basic Configuration and Names 2 Application Examples 5 Features 9 Indicator Display Patterns 11 Ratings 14 Ratings Specifications 14 Model Name List Response Times...

Page 22: ...the power supply connector is located Component Model name Description Emitter receiver F3SJ A N Select a model name based on the required protective height and detection capability Cap and connectio...

Page 23: ...et safety p 189 Cable with connectors on both ends F39 JC B to be discontinued F39 JD B This extension cable is used when the length of the connection cable is insufficient The length can be selected...

Page 24: ...cable for extension F39 JJR3W Required for connecting multiple sets of F3SJ in a series The F39 JJR3W can be used for extension with cable with connectors on both ends F39 JC B F39 JD B Connection Pro...

Page 25: ...Application Examples Detect the Approach to a Hazardous Zone The F3SJ should be installed where workers require frequent access in order to perform tasks such as maintenance and where physical barrie...

Page 26: ...that only one control device is used drastically reducing the amount of wiring in the panel For a System in which a Workpiece Crosses Detection Zone Muting Function Enter of a workpiece can be detecte...

Page 27: ...conveyor interrupts specific beams the fixed blanking function can be used to disable the specific beams When the Zone Is Movable Floating Blanking Function If a part of the machine can move within th...

Page 28: ...arning Zone Function This function notifies a person that he she is getting close to a detection zone before activating the safety functions It can be used to prevent the unintended stopping of a mach...

Page 29: ...Fixed Floating Blanking Function Configuration by the setting tool is required Enhanced Mutual Interference Prevention When the series connection function is used mutual interference is prevented in...

Page 30: ...User s Manual Overview and Specifications Muting Override Function are Provided An F3SJ by itself can operate with muting or override function without using a controller Definition of muting function...

Page 31: ...inks when in lockout 5 External device monitoring indicator EDM ON Turns ON when an input is given to external device monitoring input 6 Blanking Test indicator BLANKING TEST ON Turns ON when the blan...

Page 32: ...urn ON or blink according to the details of each error Affix the error mode label included near the F3SJ to allow for quick troubleshooting when errors occur For details of the error mode see Chapter...

Page 33: ...e with incident light level of 100 or more but to ensure stability operate when all incident light level indicators incident light level indicator Safety Output ON ON ON OFF OFF OFF Incident light lev...

Page 34: ...r the emitter and receiver at a detection distance of at least 3 m according to IEC61496 2 Safety outputs OSSD NPN transistor outputs x 2 Load current 300mA max Residual voltage 2V max except for volt...

Page 35: ...op function by test input Safety related functions Start interlock restart interlock The setting tool is required when muting function is used External device monitoring Muting Includes lamp breakage...

Page 36: ...ediate mounting brackets error mode label user s manual CD ROM The number of intermediate mounting brackets depends on the total length of the F3SJ F3SJ total length is from 600 to 1 130mm 1 set for e...

Page 37: ...11ms 44ms F3SJ A0272N14 F3SJ A0440N20 F3SJ A0580N25 F3SJ A0720N30 F3SJ A1420N55 29 beams 11ms 44ms F3SJ A0281N14 F3SJ A0455N20 F3SJ A0600N25 F3SJ A0745N30 F3SJ A1470N55 30 beams 12ms 48ms F3SJ A0290N...

Page 38: ...A1795N30 72 beams 15ms 60ms F3SJ A0668N14 F3SJ A1100N20 F3SJ A1460N25 F3SJ A1820N30 73 beams 15ms 60ms F3SJ A0677N14 F3SJ A1115N20 F3SJ A1480N25 F3SJ A1845N30 74 beams 15ms 60ms F3SJ A0686N14 F3SJ A1...

Page 39: ...80ms F3SJ A1064N14 F3SJ A1760N20 F3SJ A2340N25 117 beams 20 0ms 80ms F3SJ A1073N14 F3SJ A1775N20 F3SJ A2360N25 118 beams 20 0ms 80ms F3SJ A1082N14 F3SJ A1790N20 F3SJ A2380N25 119 beams 20 0ms 80ms F3S...

Page 40: ...22 5ms 90ms F3SJ A1478N14 F3SJ A2450N20 163 beams 22 5ms 90ms F3SJ A1487N14 F3SJ A2465N20 164 beams 22 5ms 90ms F3SJ A1496N14 F3SJ A2480N20 165 beams 22 5ms 90ms F3SJ A1505N14 F3SJ A2495N20 166 beams...

Page 41: ...ms F3SJ A1910N14 211 beams 27 5ms 110ms F3SJ A1919N14 212 beams 27 5ms 110ms F3SJ A1928N14 213 beams 27 5ms 110ms F3SJ A1937N14 214 beams 27 5ms 110ms F3SJ A1946N14 215 beams 27 5ms 110ms F3SJ A1955N1...

Page 42: ...ets are series connected Response time ON to OFF Response time of primary sensor Response time of secondary sensor 1 Response time of secondary sensor 2 Response time of secondary sensor 3 8 ms Respon...

Page 43: ...rsion as shown below Version can be identified by label background color Ver 1 White Ver 2 Yellow Compatibility Combination of Ver 1 emitter receiver and Ver 2 receiver emitter Available but the syste...

Page 44: ...24 Chapter 1 Compatibility with former version F3SJ A User s Manual Overview and Specifications...

Page 45: ...Output 32 Resetting Lockout 33 External Device Monitoring Function 34 Muting System 35 Upgrading F3SJ for Muting System 36 Standard Muting Mode 38 Wiring Diagrams 40 Installation Standard for Muting S...

Page 46: ...For details see Chapter 3 Setting Zone Adjacent Conditions p 91 x Combination unavailable Fixed Blanking Function Floating Blanking Function Muting Override Function Warning Zone Function Fixed Blanki...

Page 47: ...K1 K2 K3 K4 External test switch connect to 24V if a switch is not required Interlock lockout reset switch Relay or other device that controls hazardous parts of the machine Load or PLC etc for monito...

Page 48: ...reset switch connect to 0V if a switch is not required Load or PLC etc for monitoring 1 Use a switch for micro loads Input specifications 5V 1mA 2 F3SJ can operate even if K4 is not connected 3 Green...

Page 49: ...e the safety outputs automatically turn ON Auto reset is used on machines where a worker is not able to enter the zone between the detection zone and the hazardous part of the machine To wire auto res...

Page 50: ...n input line to 0 to 1 5V pin 1 white 2 Connect the reset input line to 0 to 1 5V via a reset switch N O contact pin 4 yellow 3 Keep the reset switch contact open and turn ON the power to the F3SJ Wir...

Page 51: ...t Function The F3SJ performs the self test when power is turned ON within 2 second or 2 2 seconds in case of series connection to check for errors Also it regularly performs the self test within the r...

Page 52: ...diagnoses a failure in the output circuit or wiring and it enters lockout state See the table below Auxiliary Output Non Safety Output The auxiliary output is used to monitor the status of the F3SJ T...

Page 53: ...cle the power back ON Reset input For manual reset apply 0 to 1 5V to the reset input line for 100ms or longer and then open the switch to apply a 9 to 24V signal or open circuit pin 4 yellow For auto...

Page 54: ...not being used apply auxiliary output 1 output operation mode is safety output information and reverse output mode is being enabled for which setting is not changed to the external device monitoring i...

Page 55: ...for factory shipment Using the setting tool allows you to change the setting and enable the interlock function The muting and override functions disable the safety functions of the device You must ens...

Page 56: ...re type sensor cannot be used Muting Lamp External Indicator You may need a muting lamp depending on your application or as a result of a risk assessment Before determining the use of the muting lamp...

Page 57: ...ction p 99 F3SJ s Indicators Muting input 1 indicator turns ON when an input is applied to muting input 1 Muting input 2 indicator turns ON when an input is applied to muting input 2 Muting input 1 an...

Page 58: ...occurs and the receiver s muting error indicator turns ON However when there is a muting error the F3SJ safety function operates and normal operation continues Muting error can be released by any of...

Page 59: ...t This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released T3 Muting input time with allowable waveform cracks This is the maximum value...

Page 60: ...nnect to 0V if a switch is not required A1 Contact by muting sensor A1 B1 Contact by muting sensor B1 K1 K2 Relay or other device that controls hazardous parts of the machine M1 Muting lamp K3 Load or...

Page 61: ...ot connected If K3 is not required connect auxiliary output 1 to external device monitoring input only 2 Green for the single ended cable F39 JC A Receiver Grey Communication line Pink Communication l...

Page 62: ...of Standard Muting Mode using 2 muting sensors This is an example of 2 retro reflective type photoelectric sensors used as muting sensors installed in a cross pattern Use 2 sensors when the length L...

Page 63: ...order the muting function is enabled In this state the safety function of the F3SJ is disabled 3 The muting sensor outputs are turned ON muting inputs are LOW and the safety function of the F3SJ is di...

Page 64: ...2 V m s Approach speed of a workpiece T1min s Muting input time limit value minimum 0 03s T1max s Muting input time limit value maximum 3s Use the PC tool for F3SJ to change following values T1min Mut...

Page 65: ...c the muting function continuation time When this muting state exceeds this time muting is released of connections 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 4 connected 0 32 B1 A1 24V DC...

Page 66: ...the length of the workpieces L is constant or longer 1 Before a workpiece passes through All muting sensors are turned OFF and the safety function of the F3SJ is working 2 The muting sensors are block...

Page 67: ...is released and the safety function of the F3SJ is working Installation Distance The minimum distances D2 m and D3 m required for the muting sensors to keep the muting function enabled are D2 L Formu...

Page 68: ...led by a person passing through the muting sensors Also install the F3SJ and muting sensors so that a workpiece passes through all muting sensors before the next workpiece arrives at the first muting...

Page 69: ...muting input 1 and 2 T2 Muting time limit This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released T3 Muting input time with allowable wa...

Page 70: ...es as a muting sensor Arrangement must take mutual interference into account Muting sensors must be installed so that a distance D3 between muting sensors A1 and A2 should be smaller than workpiece le...

Page 71: ...ng range of F3SJ by the setting tool Take distance D from a sensor causing the interference Displace beams for each other to prevent interference change installation height or place them crosswise Ins...

Page 72: ...ns are operating Muting lamps external indicators that indicate the state of the muting and override func tions must be installed where they are clearly visible to workers from all the operating posit...

Page 73: ...rns ON when an input is applied to muting input 2 Muting input 1 and 2 indicators blink while muting overriding Muting error indicator turns ON when a muting error occurs Reset input ON OFF Muting inp...

Page 74: ...e F3SJ s Internal Indicators When External Test Function Is Performed Blanking test indicator blinks when voltage is applied to the test input Self Test Function The F3SJ performs the self test when p...

Page 75: ...or the auxiliary output by the setting tool See p 94 for details Resetting Lockout When the cause of the lockout is removed the lockout condition can be released by using either of the following metho...

Page 76: ...r s Manual System Configuration and Functions Operation of the F3SJ s Internal Indicator When Using the External Device Monitoring Function The internal indicator cannot be used to check the input to...

Page 77: ...rride Function 91 Setting Zone Adjacent Conditions 91 Indicator Input Output Setting 94 Auxiliary Output Non Safety Output 94 Designated Beam Output Function 96 External Indicator Output Non Safety Ou...

Page 78: ...to go undetected resulting in serious injury F3SJ Version The setting tool can be used for F3SJ of version 2 or later but cannot be used for that of version 1 Or if any one of series connected F3SJs i...

Page 79: ...Blanking Function 1 Floating Blanking Function 1 Warning Zone Function 1 Muting Function For muting system 2 Override Function For muting system 2 Indicator Input Output Setting Auxiliary Output 2 De...

Page 80: ...o adjust allowable delay time to a device s response time Functional Description External Device Monitoring Function Chapter 2 External Device Monitoring Function EDM Allowable Delay Time Specifies ma...

Page 81: ...ion 1 30 or later Using the Setting Tool p 58 Setting Console Setting console F39 MC21 consists of following units Setting Console Branch Connector with Connector Cap Dedicated Cable Plugged Dedicated...

Page 82: ...ng software If a branch connector is difficult to attach due to devices layout or other reason use an accessory plugged dedicated cable to communication lines and For details see the help for the SD M...

Page 83: ...failure For example lockout does not occur even if a fixed blanking beam receives light Internal Indicators During Maintenance Status When in the maintenance status the emitter side POWER indicator PO...

Page 84: ...BLANKING TEST indicator and an indicator on receiver s power connector side see below blink When accessing at the administrator level the indication lamps blink twice per second and when accessing at...

Page 85: ...percase for alphabet and 6 lower and uppercase for alphabet digits passwords can be set for the setting console and PC tool for F3SJ respectively If a password of 5 digits or more or that includes low...

Page 86: ...al Description Fixed Blanking Function A function that disables a part of F3SJ s detection zone Safety output will be kept ON status even if an object exists in the disabled zone For beams with fixed...

Page 87: ...of fixed blanking monitoring This should be configured for a fixed blanking beam that irregularly switches between light incidence and interruption due to an interrupting object s oscillation It can...

Page 88: ...owable beams are not configured For details see instruction manual of the setting console With the PC tool for F3SJ perform the same settings for fixed blanking zones 2 to 5 Allowable Beam F3SJ A N14...

Page 89: ...ing zone functions at the same time with the PC tool for F3SJ The setting console can be combined with muting function For both setting tools there is a limitation for setting with zones For details s...

Page 90: ...ed in the detection zone Functional Description Floating Blanking Function Enlarges detection capability to allow an object with a certain size to enter or more than one interruption at the same time...

Page 91: ...loating beams 4 Number of floating beams 3 Number of floating beams 2 Number of floating beams 1 Interrupting object diameter mm Available range for setting 4 13 22 31 F3SJ A N14 series Available rang...

Page 92: ...with an interrupting object of diameter 20mm following combinations are available Number of floating beams is 3 monitoring disabled Number of floating beams is 3 monitoring enabled number of allowabl...

Page 93: ...ams 2 Number of floating beams 2 Number of Allowable beams 1 Interrupting object diameter mm Available range for setting 25 25 45 35 55 55 45 75 65 75 F3SJ A N25 series Available range for floating 0...

Page 94: ...object is 40mm or smaller safety output is not turned OFF Figure 2 If monitoring function is enabled and number of allowable beams is 2 the F3SJ locks out if an interrupting object is removed or its...

Page 95: ...nterrupting object safety output can be turned OFF when 3 beams are interrupted Figure 7 Internal Indicators of F3SJ For basic system Emitter s BLANKING TEST indicator is turned on under floating blan...

Page 96: ...h safety output should be turned OFF Limitation for Combination with Other Functions You can use muting fixed blanking and warning zone functions in combination only with the PC tool for F3SJ Note tha...

Page 97: ...n can be used only when F3SJ is installed horizontally It CANNOT be used when F3SJ is installed vertically A warning zone must be configured based on a safety distance See Safety Distance If a person...

Page 98: ...ms from top or bottom beam figure 1 2 For manual specification configure beam number in case of the PC tool for F3SJ or number of beams in case of the setting console Configuration cannot be executed...

Page 99: ...g zones Warning Zone Label When a warning zone is configured you must attach labels that indicate a border between normal detection zone and warning zone Function Initial Setting Available Setup Item...

Page 100: ...ion of a person it may result in serious injury All muting lamps external indicators that indicate state of muting function must be installed where workers can see them from all the operating position...

Page 101: ...s external indicator outputs 1 and 2 While the setting tool allows change of output destination for a muting lamp muting override information must be set to at least one of auxiliary output 1 or exter...

Page 102: ...r of the following condition is satisfied muting state will be released When a workpiece passed a muting sensor 1 or 2 and muting delay time dedicated to exit 4s can be changed passed When a workpiece...

Page 103: ...ned OFF A workpiece finished passing the muting sensor A1 and the sensor starts turning OFF For standard muting system muting is released here For exit only muting F3SJ s safety function is disabled f...

Page 104: ...isfy Equations 3 and 4 Time t1 s to turn muting sensors A1 and B1 in this order is t1 d1 V Equation 1 d1 m Distance between muting sensors A1 and B1 V m s Approach speed of a workpiece Time t1 in Equa...

Page 105: ...ected sensors are T1min Muting input time limit value minimum Minimum time difference between muting inputs 1 and 2 If the time difference between muting inputs 1 and 2 is smaller than this value a mu...

Page 106: ...uting inputs must be heterogeneous redundant inputs such as N O contact and N C contact types In case of NPN output type photoelectric sensor use one by L ON operation while the other by D ON This can...

Page 107: ...y output 1 Yellow Safety output 2 White Muting input 1 White Muting input 2 Red S1 S2 A1 B1 K1 K2 K3 M1 External test switch connect to 24V if a switch is not required Lockout reset switch connect to...

Page 108: ...ut 1 turns from OFF to ON and when the muting input 2 is turned from ON to OFF within T1max s before or after the muting input 1 s turning ON safety function of F3SJ is disabled Safety output is kept...

Page 109: ...s 1 and 2 T2 Muting time limit Time to be continued for muting function If muting state exceeds this time the function is canceled T3 Maximum muting input time with allowable waveform cracks This is t...

Page 110: ...es The setting console can be combined with fixed blanking function For details see Setting Zone Adjacent Conditions p 91 Setting Zone Adjacent Conditions p 91 Function Initial Setting Available Setup...

Page 111: ...nal Description Override Function The setting tool can disable override function Enabled for factory shipment Override Function p 52 Override Time Limit Override continuance time at the function s act...

Page 112: ...oring is enabled under sequential beam mode If adjacent beam is fixed blanking allowable beam or floating blanking zone they cannot be adjacent Figure 2 2 For details about setting adjacent fixed blan...

Page 113: ...Setting not possible Even if a muting zone and a fixed blanking zone are configured as overlapped fixed blanking monitoring function is effective Thus a fixed blanking beam receives light under muting...

Page 114: ...ures lighting up blinking pattern when connecting an indicator to auxiliary output Auxiliary Output Diagnosis Function Enabling auxiliary output diagnosis allows breakage 1 and short circuit detection...

Page 115: ...130 of ON threshold for 10 seconds or longer Error Lockout Information Under error lockout state Muting Override Information Under either muting or override state Blanking Warning Zone Information 2 W...

Page 116: ...utput This function is for the PC tool for F3SJ only Example To turn an external indicator ON when a specified beam of F3SJ is interrupted To provide an auxiliary output when a specified beam of F3SJ...

Page 117: ...d Beam Zone Setting 0 Any beam Designated Beam Incidence State ON when Interrupted ON when Interrupted On when receiving Designated Beam Incidence State Reverse Output Mode Disabled Reverse Output Mod...

Page 118: ...osis allows breakage 1 and short circuit detection 2 of external indicator or muting lamp connected to the output Use incandescent lamp if you want to enable external indicator output diagnosis functi...

Page 119: ...is setting F3SJ enters interlock only when power is turned ON Applying reset input can release interlock state when no interrupting object exists in the detection zone This can be used to operate a ma...

Page 120: ...le Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Start Interlock Disabled Enable disable Restart Interlock Disabled Enable disable Reset input ON OFF Safety output ON...

Page 121: ...oring error occurring in cases such as when F3SJs are connected in series When setting a short allowable delay time set it so that it is equal to or greater than the F3SJ OFF response time from ON to...

Page 122: ...perating range for F3SJ can reduce emission light intensity thus influence on other photoelectric sensor At the same time F3SJ s threshold value is improved reducing influence from other photoelectric...

Page 123: ...hotoelectric sensor into F3SJ can be read out Example To take measure against disturbance light from other nearby photoelectric sensor or adjacent F3SJ Functional Description Disturbance Light Level D...

Page 124: ...input Interlock Selection Input Linked to interlock selection input Muting Input 1 Linked to muting input 1 for a muting system Muting Input 2 Linked to muting input 2 for a muting system Safety Outp...

Page 125: ...error may be recorded in addition to the original error code if supply voltage is out of specification range Power on Time Overview The power on time of the F3SJ is displayed Functional Description D...

Page 126: ...This function can reset the power on time of the F3SJ to 0 In the case of series connection the power on time can be reset for each F3SJ CH Monitor Items Configure or display for each CH in case of a...

Page 127: ...auxiliary output or the external indicator output Note that excess load switching frequency information must be assigned to an output operation mode Auxiliary Output Non Safety Output p 94 External I...

Page 128: ...e Overview Resets F3SJ s settings to the factory shipment values or previous setting values Example To reset the configuration because the settings were forgotten Functional Description Setting Recove...

Page 129: ...onal Description The function displays the extendable length of the cable excluding the length of cables between series connections according to the conditions that are input For series connections th...

Page 130: ...110 Chapter 3 Other F3SJ A User s Manual What can be done by the setting tool Monitor Items Function Setting Console PC Tool For F3SJ Rated response time check...

Page 131: ...Connection Procedure 124 Output Operation 125 Setting Change by the Setting Tool 125 Dimensions 126 When Using Standard Mounting Brackets 126 When Using Optional Mounting Brackets 129 When Using Spat...

Page 132: ...SDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the F3SJ and the machine For details about PSDI refer to OSHA1910 217 IEC61496 1...

Page 133: ...International Standard ISO 13855 2002 European standard EN999 Reference If a person approaches the detection zone of the F3SJ perpendicularly S K x T C Formula 1 S Safety distance K Approach speed to...

Page 134: ...ou must include a hazardous condition under which a person may go through under a detection zone carelessly if it exceeds 300mm 200mm for other purpose than industrial use into risk assessment Calcula...

Page 135: ...ll factors including the operator s physical ability Ts Machine s stopping time s Tr Response time of the F3SJ from ON to OFF s Tc Machine control circuit s maximum response time required to activate...

Page 136: ...n serious injury Install the sensor system at distance D or further from highly reflective surfaces such as metallic walls floors ceilings or workpieces as shown below Distance between an emitter and...

Page 137: ...set of F3SJ install them so that mutual interference does not occur such as by configuring series connections or using physical barriers between adja cent sets Series Connection Series connection can...

Page 138: ...ures 1 to 4 shown below is effective 1 Install a physical barrier between 2 sets 2 Alternate the direction of emission between 2 sets alternation If 2 sets are installed near each other reflection fro...

Page 139: ...mutual interference occurs the safety outputs are turned OFF in a moment or the F3SJ enters lockout Distance between emitter and receiver operating range L Allowable installation distance D For 0 2 t...

Page 140: ...ch F3SJ turns ON separately Number of connections Up to 4 sets Total number of beams Up to 400 beams Connection cable length between 2 F3SJ in series connection 15m max Ex Configuring an L or U shaped...

Page 141: ...ter Secondary sensor 1 Receiver Primary sensor Emitter Primary sensor Receiver Secondary sensor 1 Emitter Secondary sensor 1 Receiver Primary sensor Receiver Primary sensor Emitter Primary sensor 1 Em...

Page 142: ...onnector and attach the connector F3SJ again p 125 Use the F39 JJR L series connection cable for close contact when the connection distances between F3SJ are short for a L shaped configuration and use...

Page 143: ...ces recommended torque 0 15N m Failure to do so may cause the cable cap to come loose leading to deterioration of the protective functions Attaching detaching of a cap or a series connection cable may...

Page 144: ...ou want to attach the external indicator driver comes with F39 A01P PAC F39 JJ3N 2 Attach the external indicator Recommended items When attaching a cable or cap tightly fasten the screws M2 in 4 place...

Page 145: ...t ON during lockout When the muting function is used both the emitter and receiver are configured as muting override output Blinking during muting and during override Timing chart of basic system Sett...

Page 146: ...ocedure Mounting p 152 Top bottom mounting bracket Intermediate mounting bracket 3 75 6 25 E 13 75 B A 30 D 22 31 20 5 5 30 16 5 22 42 2 M5 4 M5 24 300 43 1 26 46 E B 13 75 10 37 42 53 5 5 7 dia 15 di...

Page 147: ...ure Mounting p 152 Top bottom mounting bracket Intermediate mounting bracket 30 D 31 5 10 35 31 15 E B 20 2 M5 4 M5 3 75 6 25 13 75 B E 13 75 A 51 53 30 20 16 5 5 5 24 15 11 53 300 43 36 10 43 37 5 5...

Page 148: ...of the model name protective height D C 20 E Depends on the protective height See the table below Protective height Number of intermediate mounting brackets E 1 0245 to 0596 0 0600 to 1130 1 B 2 1136...

Page 149: ...kets F39 LJ2 Side mounting Optional Bracket Dimensions A to C A C 74 B C 39 5 C 4 digit number of the model name protective height F39 LJ2 Use standard brackets 20 27 5 5 25 5 2 19 37 17 25 B 17 25 A...

Page 150: ...l Wiring Installation F39 LJ3 Free location Mounting Bracket The adjustment angle of F39 LJ3 is from 10deg to 10deg Backside mounting 22 31 7 5 5 24 25 46 45 45 1 6 M5 F B 16 F B 42 42 42 42 53 Unit m...

Page 151: ...tion E The adjustment angle of F39 LJ3 is from 10deg to 10deg Side mounting when using intermediate brackets for side mounting 5 5 11 36 43 15 53 51 24 43 30 5 6 M5 16 5 2 45 45 F B F B 15 15 15 Unit...

Page 152: ...forming side mounting without using intermediate brackets for side mounting F39 LJ3 brackets cannot be used in combination with standard brackets Side mounting when not using intermediate brackets for...

Page 153: ...ckets Required number of F39 LJ3 free location mounting brackets 2 pieces are included with F39 LJ3 for 1 F3SJ set emitter receiver B C 90 C 4 digit number of the model name protective height F Depend...

Page 154: ...ions A to C A C 109 B C 66 C 4 digit number of the model name protective height F39 LJ4 19 6 6 37 2 1 B 19 1 30 4 M5 26 A B 21 5 21 5 30 45 Backside mounting Use standard brackets C Protective height...

Page 155: ...C 66 C 4 digit number of the model name protective height F39 LJ4 4 M5 B 19 1 19 6 6 37 A B 21 5 21 5 30 35 34 5 4 10 5 30 2 45 Side mounting Use standard brackets C Protective height Unit mm Materia...

Page 156: ...protective height These brackets are designed for use with the F3SN s mounting holes Dimensions A to C A C 23 B C 10 C 4 digit number of the model name protective height F39 LJ5 Inward facing mountin...

Page 157: ...nsions A to C A C 65 B C 34 C 4 digit number of the model name protective height F39 LJ5 Outward facing mounting Use standard brackets B 20 4 M5 30 20 5 5 5 5 21 B 5 8 4 2 A 30 15 5 15 5 19 9 32 2 C P...

Page 158: ...to C A C 44 B C 12 C 4 digit number of the model name protective height F39 LJ5 Inward outward facing mounting Use standard brackets 30 19 9 32 32 5 11 5 5 8 4 2 15 5 21 B A 16 5 5 5 5 5 20 30 B 20 4...

Page 159: ...oduct Selection example F3SJ A0322N25 becomes F3SJ A0305N20 replace with standard brackets The protective height becomes 17mm shorter Replace with outward facing mounting of F39 LJ5 when you want to s...

Page 160: ...atched another mounting hole must be drilled The protective height becomes shorter by 7 to 22mm Replace with outward facing mounting of F39 LJ5 when you want to set the detection surface height to be...

Page 161: ...sions A to C The F39 LJ8 and intermediate mounting brackets cannot be mounted simultaneously so set the protective height to 600mm or less A C 23 B C 10 3 C 4 digit number of the model name protective...

Page 162: ...W C Replacement Use these brackets to replace F3W C Dimensions A to C A C 102 3 B C 77 3 C 4 digit number of the model name protective height F39 LJ9 Backside mounting Use standard brackets Unit mm C...

Page 163: ...allation E Dimensions A to C A C 102 3 B C 77 3 C 4 digit number of the model name protective height F39 LJ9 Side mounting Use standard brackets Unit mm 16 B 5 2 4 M5 B 8 17 30 6 6 16 A 3 10 33 69 3 3...

Page 164: ...en replacing F3W C with F3SJ A 30 Target F3W C 4 1 New mounting holes are required for intermediate mounting brackets F3SN Replacement F3SJ Model Protective height Model Protective height F3W C044 120...

Page 165: ...p bottom Mounting Bracket C Dimensions A to C A C 109 B C 69 C 4 digit number of the model name protective height Use standard brackets 26 20 13 54 5 34 3 13 30 6 20 54 5 A B B 2 1 4 M5 Hole size for...

Page 166: ...al Indicator Set F39 A01P PAC When Using Spatter Protection Covers Dimensions of the Spatter Protection Cover F39 HJ Assembly Dimensions 18 90 20 173 6 16 6 19 34 54 2 32 FKC FKC FKC Unit mm Material...

Page 167: ...MC21 Setting Console 67 9 35 8 17 8 3 6 0 7 8 16 12 4 5 625 7 46 11 8 Insulated vinyl round cord dia 4 6 Standard length 0 5m 22 52 8 136 50 Left Key Cancel Key Communication Jack Connection Indicator...

Page 168: ...length that should not affect intermediate mounting bracket 16 5 5 5 37 1 13 75 13 75 A B D 69 64 15 6 20 43 23 10 20 30 24 dia 9 16 8 dia 6 5 37 B M5 39 D 6 25 20 2 M8 2 M6 3 75 3 75 6 25 B M5 39 D...

Page 169: ...et 16 5 4 5 5 A B 10 20 36 D 69 64 32 15 6 20 20 20 30 24 8 23 5 B M5 39 D 6 25 20 2 M8 2 M6 3 75 3 75 6 25 B M5 39 D 20 4 M5 37 37 13 75 13 75 dia 5 5 6 dia 9 dia 6 5 Side mounting C Protective heigh...

Page 170: ...08 B C 76 C 4 digit number of the model name protective height D C 44 13 5 5 5 20 32 dia 6 5 16 16 2 8 dia 9 dia 60 5 A B D 32 22 8 2 2 M8 2 M6 20 20 8 2 4 M5 B B Backside mounting Hole size for mount...

Page 171: ...protective height D C 44 13 5 5 5 20 dia 6 5 16 16 2 8 dia 9 D B A B B 32 22 32 dia 60 5 8 2 2 M8 2 M6 20 20 8 2 4 M5 Side mounting Hole size for mounting Unit mm Using M5 Using M6 and M8 Material Acr...

Page 172: ...e cannot be not met Protective height Number of intermediate mounting brackets 0245 to 0596 0 0600 to 1130 1 1136 to 1658 2 1660 to 2180 3 2195 to 2500 4 Mounting screws M5x20 x 4 Top bottom mounting...

Page 173: ...fasten them lightly using the included screws M3x8 2 Attach the intermediate mounting brackets Insert intermediate brackets 2 and 3 into the grooves on the side of the case and use the included mounti...

Page 174: ...ts for side mounting When performing side mounting first attach the intermediate mounting bracket for side mounting to intermediate mounting bracket 1 using the included mounting screws M5x10 Then lig...

Page 175: ...lightly tightened in step 2 above 6 Adjust the beams Move the F3SJ from side to side to align it to a center position where the 5 lamps of the incident light level indicator are turned ON After each...

Page 176: ...indicator turns ON 4 Make sure that all 5 lamps of the incident light level indicator are turned ON 5 While taking care not to change the adjustment status of the beams tightly fasten all the bracket...

Page 177: ...ircuit the output line to the 0V line Otherwise the output is always ON Also the 24V of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure...

Page 178: ...ns regarding EMC and electrical equipment safety of the country or region where the F3SJ is used Ex In EU the power supply must comply with the EMC Directive and the Low Voltage Directive Remarks To p...

Page 179: ...F39 JD7A D 7000 F39 JD10A F39 JD10A L F39 JD10A D 10000 F39 JD15A F39 JD15A L F39 JD15A D 15000 F39 JD20A F39 JD20A L F39 JD20A D 20000 dia 15 39 5 L 8 wire 4 pair Cross section of conductor 0 3mm2 in...

Page 180: ...39 JJR15L L F39 JJR15L D 150 Set model name For emitter For receiver F39 JJR3W F39 JJR3W L Grey cable F39 JJR3W D Black cable L 33 4 33 4 dia 6 24 30 Unit mm 30 33 4 21 4 24 39 5 300 Unit mm Body colo...

Page 181: ...JDR5B F39 JDR5B L Grey cable F39 JDR5B D Black cable 500 F39 JD1B F39 JD1B L F39 JD1B D 1000 F39 JD3B F39 JD3B L F39 JD3B D 3000 F39 JD5B F39 JD5B L F39 JD5B D 5000 F39 JD7B F39 JD7B L F39 JD7B D 7000...

Page 182: ...page for details of a double ended cable for an emitter F39 JD B L and a single ended cable for a receiver F39 JD A D Cable with connectors on both ends p 161 Cable with connector on one end p 159 1 2...

Page 183: ...3 8 1 7 6 5 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 White Brown Black Yellow Grey Pink Blue Red Female Female White Brown Black Yellow Grey Pink Blue Red Male Connected to emitter s connection cable and Cab...

Page 184: ...164 Chapter 4 Wiring F3SJ A User s Manual Wiring Installation...

Page 185: ...User s Manual E Chapter5 Input Output Circuit and Applications Input Output Circuit 166 Wiring Examples 167 Using only F3SJ 167 Connecting 2 Muting Sensors 168 Connecting 4 Muting Sensors 169 Connecti...

Page 186: ...function see p 40 24V 0V DC 5 10 5 10 2 1 8 1 2 3 1 4 7 8 5 5 6 6 3 4 7 Emitter Main Circuit Indication Receiver Main Circuit 2 Communication line Pink Grey Grey Pink Communication line External indic...

Page 187: ...iary output 1 Yelllow Auxiliary output 2 Red Safety output 2 White 0V Blue Shield Manual reset mode S1 External test switch S2 Interlock lockout reset switch KM1 KM2 Safety relay with forcibly guided...

Page 188: ...S1 External test switch connect to 24V if a switch is not required S2 Lockout reset switch connect to 0V if a switch is not required KM1 KM2 Safety relay with forcibly guided contact G7SA or magnetic...

Page 189: ...mode Using external device monitoring function S1 External test switch S2 Lockout reset switch KM1 KM2 Safety relay with forcibly guided contact G7SA or magnetic contactor KM3 Solid state contactor G...

Page 190: ...KM1 KM2 Magnetic contactor KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply S82K PLC Programmable controller Used for monitoring not related to safety system Used in combination wi...

Page 191: ...n example of a control unit connectable to F3SJ Safety Controller Model Safety Relay Unit G9SA 301 P 24V DC 0V Power supply F3SJ Receiver F3SJ Emitter Reduced Wiring Connector F39 CN5 Cable with conne...

Page 192: ...172 Chapter 5 Wiring Examples F3SJ A User s Manual Input Output Circuit and Applications...

Page 193: ...Chapter 6 Checklists 173 F3SJ A User s Manual E Chapter6 Checklists Pre Operation Checklists 174 Maintenance Checklists 177...

Page 194: ...ate should not occur when a human body enters a detection zone of F3SJ by mistake When muting function is used a muting sensor must be installed so that muting state should not occur when a human body...

Page 195: ...etect the test rod in the detection zone To check detection move the test rod as shown in the diagram below When the external test function is used The OFF state indicator turns ON when the test input...

Page 196: ...s The hazardous parts stop immediately when a test rod is inserted into the detection zone at 3 positions directly in front of the emitter directly in front of the receiver and between the emitter and...

Page 197: ...casing F39 EJ sold separately of the F3SJ OFF output indicator must be turned ON when test input line is short circuited to 0 to 1 5V When muting function is used muting lamp must not be clear due to...

Page 198: ...topped as long as the test rod is in the detection zone The hazardous parts stop when the power of the F3SJ is turned OFF while nothing is in the detection zone Items to Inspect Every 6 Months or When...

Page 199: ...Chapter 7 Appendix 179 F3SJ A User s Manual E Chapter7 Appendix Troubleshooting 180 Accessories Sold Separately 189 Glossary 196 Related Standards 200 Revision History 202...

Page 200: ...f the problem Then turn the power on again or provide the reset input to restart the F3SJ 1 If communication error is indicated on primary sensor s receiver it may be caused by other F3SJ emitter or s...

Page 201: ...s is less than number of floating blanking beams number of allowable beams Set number of floating blanking beams and number of allowable beams based on a size of interrupting object p 70 30 31 32 37 3...

Page 202: ...ries connection should not exceed 400 3B Excessivenumber of connected sensors Five or more sensors are connected Number of F3SJs under series connection must be 4 or less 3C Model error between series...

Page 203: ...1 to safety output information and enable reverse output mode factory shipment setting p 94 Emitter s and receiver s are reversely connected when connected to connector type controller Connectors of F...

Page 204: ...hare the same power supply with other devices and use it as that exclusive for the safety component The inductive noise tends to be induced especially if the power line and the power supply line are a...

Page 205: ...lay connected to an external indicator output is broken Replace the load Failure of external indicator circuit Replace the F3SJ 71 Auxiliary output 1 error The auxiliary output line and 24V 0V or othe...

Page 206: ...the power line and the power supply line are arranged in parallel Arrange the exclusive power supply near the light curtain or lay the power line away from the power line If the power supply for oper...

Page 207: ...perating range is too short Use the setting tool to configure longer operating range p 102 Test input is being applied Check if the test indicator is blinking If it is blinking set the test input OFF...

Page 208: ...sed on Adjustment Procedure p 156 Light emitted from another F3SJ or photoelectric sensor is being received Solve the problems based on Mutual Interference Prevention p 117 A blanked beam received lig...

Page 209: ...3SJ Purchase a replacement when damaged or lost Appearance Model name Cable length Specifications F39 JC3A F39 JD3A 3m M12 connector 8 pin 8 wires Shield F39 JC7A F39 JD7A 7m F39 JC10A F39 JD10A 10m F...

Page 210: ...0307BA Emission 3m Light Reception 7m Double Ended Cable F39 JD3B L Single Ended Cable F39 JD7A D F39 JD0310BA Emission 3m Light Reception 10m Double Ended Cable F39 JD3B L Single Ended Cable F39 JD10...

Page 211: ...del name Color Specifications F39 A01PR PAC Red Cap 10 pin M12 connector 8 pin Mounting brackets included Cable length 0 1m F39 A01PG PAC Green F39 A01PY PAC Yellow Appearance Model name Output Note G...

Page 212: ...r as the protective height in the model of the F3SJ When a spatter proof cover is attached operating range of F3SJ is reduced by about 10 Spatter proof cover with 1970 or higher of in the model is div...

Page 213: ...e mounting bracket F39 EJ S When environment resistant case is used operating range is from 0 2 to 7m protective height of 1649mm or less and from 0 2 to 5m protective height of 1655mm or more If prot...

Page 214: ...s for receiver 4 brackets per set Use in combination with top bottom mounting brackets Appearance Model name Application Note F39 LJ3 Brackets for mounting in any location without using top bottom mou...

Page 215: ...2 for a receiver 4 brackets per set Appearance Model name Application Note F39 LJ9 Mounting bracket used when replacing existing zone sensors F3W C series with the F3SJ 2 brackets for an emitter 2 for...

Page 216: ...of a designated beam Destination can be assigned to auxiliary output or external indicator output Detection capability Minimum size of an object that can be detected in the protective height of the F...

Page 217: ...te that the light level diagnosis information must be assigned to an output destination Load Switching Frequency Indicates load switching frequency connected to F3SJ Lockout Function that holds safety...

Page 218: ...e This can be output from the auxiliary output or the external indicator output when the power on time exceeds this value Note that the power on time information must be assigned to an output mode Pri...

Page 219: ...al User level Mode that reads receiving light intensity and monitors F3SJ s operating status such as disturbance light measurement by the setting tool Password is not required to transition to this mo...

Page 220: ...61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices EN61508 1 through 3 2010 Functiona...

Page 221: ...nt UL61496 1 2002 Electro sensitive protective equipment Part 1 General requirements and tests UL61496 2 2002 Electro sensitive protective equipment Part 2 Particular requirements for active opto elec...

Page 222: ...Added the contents about new Machinery Directives Minor correction I November 2011 Added the contents about EN ISO13849 1 2008 Change the contents about EN 61496 2 J November 2012 Added and corrected...

Page 223: ...nt or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information 14 Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SP...

Page 224: ...tems Machine Automation Controllers MAC Programmable Controllers PLC Operator interfaces HMI Distributed I O Software Drives Motion Controls Servo AC Drives Motion Controllers Encoders Temperature Pro...

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