Nidek Medical SE-9090 Supra Page 6 Service Manual Download

Page: 6 / 350

LLE7D*RDA002B

6. REMOVAL PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . .93

6 . 1

Opening Front Cover ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

6 . 2

Left Panel (40274-M142) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

6 . 3

Right Panel (40274-M143) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

6 . 4

Exterior Panel ASSY (40274-1200) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

6 . 5

Front Panel (40274-M146) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

6 . 6

Top Panel (40274-M144) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

6 . 7

Attaching the Splatter Guard (40274-M051) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

7. REPLACEMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . .97

7 . 1

ASSYs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

7 . 1 . 1

Display ASSY (40274-1110) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

7 . 1 . 2

Motorized cover ASSY (40274-1120). . . . . . . . . . . . . . . . . . . . . . . . . 98

7 . 1 . 3

Motorized cover motor ASSY (40274-1121) . . . . . . . . . . . . . . . . . . . 98

7 . 1 . 4

F/L support ASSY (40274-1310) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

7 . 1 . 5

F/R support ASSY (40274-1320) . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

7 . 1 . 6

R/L support ASSY (40274-1330) . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

7 . 1 . 7

R/R support ASSY (40274-1340) . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

7 . 1 . 8

R V-axis ASSY (40274-2300). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

7 . 1 . 9

L V-axis ASSY (40274-2400) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

7 . 1 . 10

R H-axis ASSY (40274-2500) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

7 . 1 . 11

L H-axis ASSY (40274-2600) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

7 . 1 . 12

Lower rotation axis ASSY (40274-3000) . . . . . . . . . . . . . . . . . . . . . 107

7 . 1 . 13

Processing chamber ASSY (40274-4000) . . . . . . . . . . . . . . . . . . . . 108

7 . 1 . 14

Upper shaft ASSY (40274-5000) . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

7 . 1 . 15

Chuck base ASSY (40274-5100) . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

7 . 1 . 16

Rotation ASSY (40274-5200). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

7 . 1 . 17

Lens measuring ASSY (40274-6000). . . . . . . . . . . . . . . . . . . . . . . . 111

7 . 1 . 18

Slider ASSY (40274-6100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

7 . 1 . 19

Measuring window ASSY (40274-6200) . . . . . . . . . . . . . . . . . . . . . 113

7 . 1 . 20

Right processing base ASSY (40274-7100). . . . . . . . . . . . . . . . . . . 114

7 . 1 . 21

Right processing ASSY (40274-7200, 40274-72S0) . . . . . . . . . . . . 118

7 . 1 . 22

Grooving ASSY (40274-7210, 40274-721S) . . . . . . . . . . . . . . . . . . 119

7 . 1 . 23

L spindle block ASSY (40273-7200) . . . . . . . . . . . . . . . . . . . . . . . . 121

7 . 1 . 24

L wheel cover ASSY (40274-7400) . . . . . . . . . . . . . . . . . . . . . . . . . 123

7 . 1 . 25

Driver ASSY (40274-8000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

7 . 1 . 26

Lens clamp ASSY (40251-3200) . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

7 . 1 . 27

Wheels (40291-0100, 40291-0500, 40291-0700) . . . . . . . . . . . . . . 125

7 . 2

Cable ASSYs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

7 . 2 . 1

Cable ASSY (40274-CA12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

7 . 2 . 2

Sensor ASSY (40274-CA26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

7 . 2 . 3

Cable ASSY (40274-CA31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

7 . 2 . 4

Cable ASSY (40274-CA32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

7 . 2 . 5

Sensor ASSY (40274-CA33) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

7 . 2 . 6

Sensor ASSY (40273-CA34) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

7 . 2 . 7

Sensor ASSY (40273-CA35) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Summary of Contents for SE-9090 Supra

Page 1: ...SYSTEM EDGER SE 9090 Supra SERVICE MANUAL September 2012 Pages in total 350 LLE7D RDA002B...

Page 2: ...go Tokyo Office Bunkyo Ku Tokyo 113 0033 Japan Telephone 81 3 5844 2641 Facsimile 81 3 5844 2642 NIDEK INCORPORATED 47651 Westinghouse Drive Fremont California 94539 U S A United States Agent Telephon...

Page 3: ...17 5 2 5 Error 103 H axis inside limit error 18 5 2 6 Error 104 V axis upper limit error 19 5 2 7 Error 105 Roughing end error 20 5 2 8 Error 106 Finishing end error 21 5 2 9 Error 107 Polishing end...

Page 4: ...2 35 1 L spindle block ASSY does not move up or down 51 5 2 36 Error 505 Lower rotation axis origin sensor error 52 5 2 36 1 Lower shaft ASSY does not rotate 53 5 2 37 Error 506 Upper rotation axis or...

Page 5: ...r 10003 Too thin lens 75 5 2 76 Error 10007 No right lens data 75 5 2 77 Error 10008 No left lens data 75 5 2 78 Error 10010 Too thick lens 75 5 2 79 Error 10012 Too large lens shape 75 5 2 80 Error 1...

Page 6: ...1 12 Lower rotation axis ASSY 40274 3000 107 7 1 13 Processing chamber ASSY 40274 4000 108 7 1 14 Upper shaft ASSY 40274 5000 109 7 1 15 Chuck base ASSY 40274 5100 110 7 1 16 Rotation ASSY 40274 5200...

Page 7: ...018 for R H PM 144 7 4 4 2 Closed loop stepping motor 40274 E018 for R V PM 145 7 4 4 3 Closed loop stepping motor 40274 E018 for L H PM 146 7 4 4 4 Closed loop stepping motor 40274 E018 for L V PM 14...

Page 8: ...tion axis adjustment 183 8 9 Belt Tension Adjustment 184 8 9 1 Left spindle block ASSY belt 184 8 9 2 Right processing base ASSY belt 185 8 10 Axis Smoothness Check 186 8 10 1 H axis 186 8 10 2 q axis...

Page 9: ...nt 227 8 14 5 Bevel polish adjustment 228 8 14 5 1 Checking the position of polishing wheel for beveled surface 228 8 14 5 2 Adjusting the position of polishing wheel for beveled edge 229 8 14 5 2 1 V...

Page 10: ...4 11 6 High base curve bevel polish size adjustment 268 8 14 12 Step bevel adjustment 270 8 14 12 1 Step bevel check 270 8 14 12 2 Step bevel position adjustment 271 8 14 12 3 Step bevel height adjust...

Page 11: ...9 6 Wheel Configurations 311 9 7 Error Code List 312 9 8 Parameter List 317 9 9 Jigs and Tools 324 9 9 1 Jigs 324 9 9 2 Tools Standard accessories 325 9 10 Adjustment List 326 9 10 1 Adjustments afte...

Page 12: ...LLE7D RDA002B X This page is intentionally left blank...

Page 13: ...tanding of the contents in this manual is required prior to the service Refer to the Operator s Manual and Parts List for the SE 9090 Supra In case the system cannot be repaired by the procedures desc...

Page 14: ...LLE7D RDA002B 2 This page is intentionally left blank...

Page 15: ...electric shock 2 Occasionally clean the prongs of the power plug with a dry cloth If dust accumulates between the prongs the dust will collect moisture and short circuit or fire may occur 3 Insert the...

Page 16: ...aching a mini cup hold the lens with a soft cloth and use the mini cup remover Hands may be injured by the lens edge if held directly 16 Change water routinely when using a pump tank If dirty water is...

Page 17: ...hamber door closes automatically to prevent users from touching the processing wheel or getting processing waste into their eyes accidentally 3 Cover switch Although the front cover can be opened and...

Page 18: ...ing High base curve beveling with Type PLB 8S only 2 Processable lens Spectacle lenses only Plastic such as CR 39 and high index plastic Polycarbonate Acrylic resin Trivex 3 Processing range 1 Maximum...

Page 19: ...safety beveling Flat edging Beveling Flat edging Beveling Pliable cup 32 0 19 0 33 6 20 6 34 0 21 0 35 6 22 6 Mini cup 22 0 17 4 23 6 19 0 24 0 19 4 25 6 21 0 Other cups 27 0 22 0 28 6 23 6 29 0 24 0...

Page 20: ...wheel 60 mm 1 Wheel for high base curve beveled rear surface 60 mm cone 1 Wheel for high base curve beveled front surface 60 mm cone 1 Safety bevel angle Front 60 Rear 45 Grooving wheel 16 mm 1 wheel...

Page 21: ...utlet For pumps two outlets For vacuum one outlet 1 Power supply voltage Single phase AC 200 V 10 230 V 200 250 V 50 60 Hz 2 Power consumption 2 5 kVA 1 Dimensions 600 mm W 517 mm D 611 mm H excluding...

Page 22: ...LLE7D RDA002B 10 This page is intentionally left blank...

Page 23: ...Layout screen appear automatically and the processing chamber door open No 5 3 Initialization of Instrument does not Complete p76 Yes Is the touch panel operational No 5 4 Touch Panel is not Operatio...

Page 24: ...LLE7D RDA002B 12 This page is intentionally left blank...

Page 25: ...e color LCD module 40273 E020 illuminate No 5 1 1 Backlight of color LCD does not illuminate p14 Yes Are there any breaks in the LCD cable 40273 E022 Yes Replace the LCD cable 40273 E022 No Are there...

Page 26: ...O board 40274 BA06 see 7 3 4 p137 Yes Are there any breaks in the cable ASSY 40273 CA16 Yes Replace the cable ASSY 40273 CA16 see 9 3 p298 and 9 4 p299 No Are there any breaks in the flexible flat ca...

Page 27: ...cable ASSY 40273 CA05 see 9 3 p298 and 9 4 p299 No When the instrument breaker is turned on are the voltages between the following CN3 pins of the switching regulator 80602 00101 as below 5th 3rd pin...

Page 28: ...the LAN cable or RS232C cable Yes Replace the LAN cable or RS232C cable No Is the destination equipment set properly No Set the destination equipment properly Yes Are there any breaks in the cable AS...

Page 29: ...on does Door on the hardware test screen turn as follows see 8 1 2 2 p170 When turned on Red When turned off Gray Yes End No Are there any breaks in the cable ASSY 40274 CA32 Yes Replace the cable ASS...

Page 30: ...e lens measurement data when bevel simulation is performed No End Yes Perform the LMU calibration see 8 12 2 p190 Is the problem resolved Yes End No Replace the lens measuring ASSY 40274 6000 see 7 1...

Page 31: ...Yes Calibrate the wheel positions see 8 12 3 p191 No Are there any abnormalities in the lens measurement data when bevel simulation is performed No Change the lens layout Clear the safety beveling set...

Page 32: ...Does the RH axis ASSY 40274 2500 and LH axis ASSY 40274 2600 move to the right and left when the buttons are pressed on the hardware test screen No 5 2 32 1 Right processing ASSY does not move right...

Page 33: ...7 1 27 p125 No Is the finishing wheel clogged Yes Dress the finishing wheel see 8 16 p277 No Does sufficient cooling water come out No 5 6 1 Cooling water does not come out p79 Yes Are there any break...

Page 34: ...25 No Dress the polishing wheel using the compound see 8 17 1 p280 Is the problem resolved Yes End No Does sufficient cooling water come out No 5 6 1 Cooling water does not come out p79 Yes Are there...

Page 35: ...166 No Is the grooving wheel clogged Yes Dress the grooving wheel see 8 16 3 p279 No Does sufficient cooling water come out No 5 6 1 Cooling water does not come out p79 Yes Are there any breaks in the...

Page 36: ...6 p166 No Is the step beveling wheel clogged Yes Dress the step beveling wheel see 8 16 2 p278 No Does sufficient cooling water come out No 5 6 1 Cooling water does not come out p79 Yes Are there any...

Page 37: ...2 Initialization error This error occurs when lens processing is attempted with the error at the startup of the instrument uncleared Handle the error depending on its contents Are there any abnormalit...

Page 38: ...possible use a lens with a larger diameter Yes Are the feelers 40271 M673 worn out Yes Replace the feelers 40271 M673 see 7 5 2 p161 No Do the feelers move up and down smoothly with the buttons on th...

Page 39: ...eelers 40271 M673 worn out Yes Replace the feelers 40271 M673 see 7 5 2 p161 No Perform the LMU calibration see 8 12 2 p190 Is the problem resolved Yes End No Replace the lens measuring ASSY 40274 600...

Page 40: ...ith one whose edge thickness is sufficient Yes Are the feelers 40271 M673 worn out Yes Replace the feelers 40271 M673 see 7 5 2 p161 No Perform the LMU calibration see 8 12 2 p190 Is the problem resol...

Page 41: ...he lens diameter sufficient for processing No Replace the lens with one that has a larger diameter Yes Do the feelers move up and down smoothly with the buttons on the hardware test screen see 8 1 2 2...

Page 42: ...n on the hardware test screen is pressed does the shading plate 40273 M695 shade the LMU ORG sensor on the board assembled 40271 BA03 see 8 1 2 2 p170 No Adjust the position of the measuring window AS...

Page 43: ...he cable ASSY 40273 CA18 for LMU PM Yes Replace the cable ASSY 40273 CA18 see 9 3 p298 and 9 4 p299 No Are there any breaks in the closed loop stepping motor for LMU PM 40274 E018 Yes Replace the clos...

Page 44: ...170 No 5 2 20 2 Encoder value for rear feeler does not change p34 Yes When the shading plate 40273 M670 shades the sensor ASSY 40273 CA34 for LMU R ORG does LMU Rear on the hardware test screen turn r...

Page 45: ...Replace the cable ASSY 40274 CA43 see 9 3 p298 and 9 4 p299 No Are there any breaks in the stepping motor 40273 E029 Yes Replace the stepping motor 40273 E029 see 7 4 10 p154 No Replace the LMU board...

Page 46: ...for EN R Yes Replace the rotary encoder 40273 E027 for EN R see 7 4 8 p153 No Are there any breaks in the cable ASSY 40274 CA43 Yes Replace the cable ASSY 40274 CA43 see 9 3 p298 and 9 4 p299 No Repla...

Page 47: ...0 No 5 2 21 1 Encoder value for front feeler does not change p36 Yes When the shading plate 40273 M667 shades the sensor ASSY 40273 CA35 for LMU F ORG does LMU Front on the hardware test screen turn r...

Page 48: ...for EN F Yes Replace the rotary encoder 40273 E027 for EN F see 7 4 9 p153 No Are there any breaks in the cable ASSY 40274 CA43 Yes Replace the cable ASSY 40274 CA43 see 9 3 p298 and 9 4 p299 No Repl...

Page 49: ...ject No When the LMU Back button on the hardware test screen is pressed does the shading plate 40273 M695 shade the LMU ORG sensor of the board assembled 40271 BA03 see 8 1 2 2 p170 No Adjust the posi...

Page 50: ...LLE7D RDA002B 38 Replace the LMU board 40271 BA03 see 7 3 3 p136 Is the problem resolved Yes End No Replace the I O board 40274 BA06 see 7 3 4 p137...

Page 51: ...34 for LMU R ORG or the sensor ASSY 40273 CA35 for LMU F ORG Yes Remove the foreign matter No Are there any breaks in the cable ASSY 40274 CA43 Yes Replace the cable ASSY 40274 CA43 see 9 3 p298 and 9...

Page 52: ...99 No Are there any breaks in the stepping motor 40273 E029 Yes Replace the stepping motor 40273 E029 see 7 4 10 p154 No Replace the I O board 40274 BA06 see 7 3 4 p137 Is a thick lens measured Yes Re...

Page 53: ...not for the SE 9090 Supra change it to the one for the SE 9090 Supra by the procedure of program upgrade see 8 20 1 p286 Is a thick lens measured Yes Replace the lens No Is any foreign matter adhered...

Page 54: ...able ASSY 40274 CA41 Yes Replace the cable ASSY 40274 CA41 see 9 3 p298 and 9 4 p299 No Are there any breaks in the cable ASSY 40274 CA40 of the right processing base ASSY 40274 7100 Yes Replace the c...

Page 55: ...42 Yes Replace the cable ASSY 40274 CA42 see 9 3 p298 and 9 4 p299 No Are there any breaks in the cable ASSY 40274 CA40 for the L spindle block ASSY 40273 7200 Yes Replace the cable ASSY 40274 CA40 fo...

Page 56: ...0 move to the right or left see 8 1 2 2 p170 No 5 2 32 1 Right processing ASSY does not move right or left p45 Yes When the shading plate 40273 M261 shades the sensor ASSY 40274 CA33 does the R Wheel...

Page 57: ...ASSY 40273 CA18 for R H PM Yes Replace the cable ASSY 40273 CA18 for R H PM see 9 3 p298 and 9 4 p299 No Are there any breaks in the closed loop stepping motor 40274 E018 for R H PM Yes Replace the c...

Page 58: ...74 7200 move up or down see 8 1 2 2 p170 No 5 2 33 1 Right processing ASSY does not move up or down p47 Yes When the shading plate 40273 M261 shades the sensor ASSY 40274 CA34 does the R Wheel org but...

Page 59: ...ASSY 40273 CA18 for R V PM Yes Replace the cable ASSY 40273 CA18 for R V PM see 9 3 p298 and 9 4 p299 No Are there any breaks in the closed loop stepping motor 40274 E018 for R V PM Yes Replace the cl...

Page 60: ...move to the right or left see 8 1 2 2 p170 No 5 2 34 1 L spindle block ASSY does not move right or left p49 Yes When the shading plate 40273 M261 shades the sensor ASSY 40274 CA35 does the L Wheel or...

Page 61: ...ASSY 40273 CA18 for L H PM Yes Replace the cable ASSY 40273 CA18 for L H PM see 9 3 p298 and 9 4 p299 No Are there any breaks in the closed loop stepping motor 40274 E018 for L H PM Yes Replace the c...

Page 62: ...3 7200 move up or down see 8 1 2 2 p170 No 5 2 35 1 L spindle block ASSY does not move up or down p51 Yes When the shading plate 40273 M261 shades the sensor ASSY 40274 CA36 does the L Wheel org butto...

Page 63: ...ASSY 40273 CA18 for L V PM Yes Replace the cable ASSY 40273 CA18 for L V PM see 9 3 p298 and 9 4 p299 No Are there any breaks in the closed loop stepping motor 40274 E018 for L V PM Yes Replace the cl...

Page 64: ...er shaft ASSY 40274 3000 rotate see 8 1 2 2 p170 No 5 2 36 1 Lower shaft ASSY does not rotate p53 Yes When the shading plate 40271 M309 shades the sensor ASSY 40274 CA38 does the L org to the left of...

Page 65: ...0273 CA18 for L R PM Yes Replace the cable ASSY 40273 CA18 for L R PM see 9 3 p298 and 9 4 p299 No Are there any breaks in the closed loop stepping motor 40274 E018 for L R PM Yes Replace the closed l...

Page 66: ...ion ASSY 40274 5200 rotate see 8 1 2 2 p170 No 5 2 37 1 Upper shaft ASSY does not rotate p55 Yes When the shading plate 40271 M541 shades the sensor ASSY 40274 CA37 does the U org button to the left o...

Page 67: ...40273 CA18 for U R PM Yes Replace the cable ASSY 40273 A18 for U R PM see 9 3 p298 and 9 4 p299 No Are there any breaks in the closed loop stepping motor 40274 E018 for U R PM Yes Replace the closed l...

Page 68: ...ce indicated on the standard frame within 1 0 mm No Adjust the tracer so that the tolerance in the circumference is within 1 0 mm Refer to the service manual for the tracer Yes Calibrate the wheel pos...

Page 69: ...or Perform the procedure as in 5 2 33 Error 502 Right V axis origin sensor error p46 5 2 44 Error 513 Left H axis move end error Perform the procedure as in 5 2 34 Error 503 Left H axis origin sensor...

Page 70: ...alue to the right of the Main button change and the upper shaft ASSY 40274 5000 move up or down see 8 1 2 2 p170 No 5 2 48 1 Upper shaft ASSY does not move up or down p59 Yes When the sensor ASSY 4027...

Page 71: ...273 CA18 for CHUCK PM Yes Replace the cable ASSY 40273 CA18 for CHUCK PM see 9 3 p298 and 9 4 p299 No Are there any breaks in the closed loop stepping motor 40274 E018 for CHUCK PM Yes Replace the clo...

Page 72: ...button change and the upper shaft ASSY 40274 5000 move up and down see 8 1 2 2 p170 No 5 2 48 1 Upper shaft ASSY does not move up or down p59 Yes Are the screws fastening the small gear 40274 M520 la...

Page 73: ...losed with the Cover Open Close button on the hardware test screen are SW1 and SW2 of the cable ASSY 40274 CA12 turned on or off see 8 1 2 2 p170 No Adjust the position of the cable ASSY 40274 CA12 se...

Page 74: ...y breaks in the cable ASSY 40274 CA13 Yes Replace the cable ASSY 40274 CA13 see 9 3 p298 and 9 4 p299 No Are there any breaks in the cable ASSY 40274 CA19 Yes Replace the cable ASSY 40274 CA19 see 9 3...

Page 75: ...ard detection error Is the SD card 44501 E030 inserted No Insert the SD card 44501 E030 see 8 19 1 p284 Yes Replace the SD card 44501 E030 see 8 19 1 p284 Is the problem resolved Yes End No Replace th...

Page 76: ...rted format or correct the software of the VCA server Is the USB flash drive 43501 E032 inserted No Insert the USB flash drive 43501 E032 Yes Are there any breaks in the cable ASSY 40274 CA10 Yes Repl...

Page 77: ...move forward backward see 8 1 2 2 p170 No 5 2 59 1 Grooving ASSY does not move forward or backward p66 Yes When the sensor ASSY 40274 CA26 is shaded with the shading plate 40274 M711 does the G Wheel...

Page 78: ...which is being processed correspond to the setting No Replace the lens or change the setting Yes Is sufficient cooling water applied to the lens No Adjust the water flow volume Yes When the G Wheel CW...

Page 79: ...pplied to the lens No Adjust the cooling water volume Yes When the G Wheel CW CCW button on the hardware test screen is pressed is the step beveling wheel of the grooving ASSY 40274 7210 rotate smooth...

Page 80: ...e the grooving ASSY 40274 721S see 7 1 22 p119 Is the problem resolved Yes End No Replace the I O board 40274 BA06 see 7 3 4 p137 Are there any breaks in the cable ASSY 40273 CA18 for R H PM Yes Repla...

Page 81: ...eplace the closed loop motor driver 40274 E019 for R V PM see 7 4 5 p151 Is the problem resolved Yes End No Replace the I O board 40274 BA06 see 7 3 4 p137 Are there any breaks in the cable ASSY 40273...

Page 82: ...Replace the closed loop motor driver 40274 E019 for L V PM see 7 4 5 p151 Is the problem resolved Yes End No Replace the I O board 40274 BA06 see 7 3 4 p137 Are there any breaks in the cable ASSY 402...

Page 83: ...lace the closed loop motor driver 40274 E019 for L R PM see 7 4 5 p151 Is the problem resolved Yes End No Replace the I O board 40274 BA06 see 7 3 4 p137 Are there any breaks in the cable ASSY 40273 C...

Page 84: ...breaks in the cable ASSY 40273 CA18 for LMUPM Yes Replace the cable ASSY 40273 CA18 for LMUPM see 9 3 p298 and 9 4 p299 No Replace the closed loop motor driver 40274 E019 for LMUPM see 7 4 5 p151 Is t...

Page 85: ...ack for maintenance on the USB board see 9 1 p293 Yes Are there any breaks in the cable of the touch sensor type calibration jig 40300 0970 Yes Replace the touch sensor type calibration jig 40300 0970...

Page 86: ...I O board 40274 BA06 No Connect the LAN straight cable 40274 E025 see 9 3 p298 and 9 4 p299 Yes Check the software version see 8 20 4 p289 Is the version 1 02 or later No Upgrade the software to the l...

Page 87: ...78 Error 10010 Too thick lens Replace the lens with a thinner one 5 2 79 Error 10012 Too large lens shape Reduce the lens size 5 2 80 Error 10014 Bevel position comes off Adjust the bevel position so...

Page 88: ...does not move right or left p45 5 2 33 1 Right processing ASSY does not move up or down p47 5 2 34 1 L spindle block ASSY does not move right or left p49 5 2 35 1 L spindle block ASSY does not move u...

Page 89: ...40274 E015 Yes Replace the flexible flat cable 40274 E015 see 9 3 p298 and 9 4 p299 No Calibrate the touch panel see 8 16 p277 Is the problem resolved Yes End No Replace the color LCD module 40273 E02...

Page 90: ...the destination equipment proper No Correct the setting of the destination equipment Yes Are there any breaks in the cable ASSY 40274 CA10 Yes Replace the cable ASSY 40274 CA10 see 9 3 p298 and 9 4 p...

Page 91: ...s Is the hose inside the instrument clogged with processing waste Yes Remove the processing waste from the hose and clean it No When the SSR1 SSR2 SSR3 button on the hardware test screen is pressed do...

Page 92: ...screen is pressed does the voltage between the following P902 pins become DC 24 V see 8 1 2 2 p170 SSR1 1st and 2nd pins SSR2 1st and 3rd pins SSR3 1st and 4th pins No Replace the I O board 40274 BA0...

Page 93: ...Is processing waste adhered to the roughing wheel Yes Remove the processing waste adhered to the roughing wheel No Is the cooling water applied to the lens while polycarbonate and trivex ones are pro...

Page 94: ...nishing allowance in roughing set to 1 0 mm or more Yes Decrease the finishing allowance in roughing see 8 1 1 p167 and 9 8 p317 No Does any error message appear Yes 5 2 Error Message Appears p16 No D...

Page 95: ...just the orientation of the nozzle or the water flow volume with the valve of the inlet for the cooling water so that the cooling water is not applied to the lens No Does any error message appear Yes...

Page 96: ...Is the tension of the belt 40271 M765 proper Yes Replace the spindle 40273 M711 see 7 5 3 p162 No Adjust the tension of the belt 40271 M765 see 8 11 p188 Does the lens material which is being processe...

Page 97: ...s refer to the service manual for the corresponding product No Does axis shift occur in the same direction during processing Yes Adjust the axis see 8 14 1 p198 No Is the chuck pressure proper No Adju...

Page 98: ...e feelers ride up on the foreign matter adhered to the lens or the protective tape Yes Remove the foreign matter or protective tape No Perform the LMU calibration see 8 12 2 p190 Is the problem resolv...

Page 99: ...in 0 5 mm from the bevel apex No Is the lens finish size proper No 5 6 4 Lens finish size is not proper p84 Yes Do the feelers ride up on the foreign matter adhered to the lens or the protective tape...

Page 100: ...6 4 Lens finish size is not proper p84 Yes Dress the polishing wheel using the compound see 8 17 1 p280 Is the problem resolved Yes End No Check the flat polish axis see 8 14 4 3 p220 Is the problem r...

Page 101: ...6 Yes Dress the polishing wheel using the compound see 8 17 1 p280 Is the problem resolved Yes End No Are polishing marks more common along the lens front or rear edge Yes Adjust flat polish axis see...

Page 102: ...surface of the safety beveled edge Yes 5 6 8 4 There are burns on polished surface of safety beveled edge p91 No Is the SFB polish size proper No Adjust the SFB polish size see 8 14 6 4 p242 Yes Are t...

Page 103: ...g water come out No 5 6 1 Cooling water does not come out p79 Yes Dress the polishing wheel using the compound see 8 17 1 p280 Is the problem resolved Yes End No Adjust SFB polish size see 8 14 7 4 p2...

Page 104: ...LLE7D RDA002B 92 This page is intentionally left blank...

Page 105: ...ASSY 1 Turn off the instrument breaker 2 Unlock the handle 40274 M156 with the provided key 3 Raise the handle 40274 M156 4 With the handle 40274 M156 raised turn it 90 counterclockwise 5 Pull the ha...

Page 106: ...the machine screws 40274 M149 n 6 to remove the left panel 40274 M142 6 3 Right Panel 40274 M143 1 Turn off the instrument breaker 2 Unscrew the machine screws 40274 M149 n 6 to remove the right panel...

Page 107: ...ect the cables and hoses connected to the rear panel 40274 M141 3 Unscrew the machine screws 40274 M149 n 6 to remove the exterior panel ASSY 40274 1200 6 5 Front Panel 40274 M146 1 Turn off the instr...

Page 108: ...Guard 40274 M051 1 Open the processing chamber door 2 Insert the splatter guard 40274 M051 into the groove in front of the processing chamber door being aware of the follow ing 1 The protrusions are...

Page 109: ...ttached to the display ASSY 40274 1110 5 Unscrew SB4 10 n 4 and 3PW4 n 4 to replace the display ASSY 40274 1110 6 Reassemble the parts in the reverse order 7 Perform the following 1 Touch Panel Calibr...

Page 110: ...44501 BA01 see 7 3 1 p135 3 Disconnect P206 J6 from the connection board 40274 BA02 4 Unscrew SB3 8 n 3 and 3PW3 n 3 5 Slightly lower the motorized cover motor ASSY 40274 1121 to remove the pulley 402...

Page 111: ...of the USB board 44501 BA13 4 Unscrew SB4 8 n 3 and SB6 12 n 3 then move the F L support ASSY 40274 1310 in the direction of the arrow to remove it 5 Disconnect the cable ASSYs 40274 CA02 40274 CA03...

Page 112: ...ng panels 1 Right Panel 40274 M143 See 6 3 p94 2 Front Panel 40274 M146 See 6 5 p95 3 Disconnect the following connectors 1 CN06 of the DC fan FAN04 40271 E031 2 P624 J24 of the I O board 40274 BA06 4...

Page 113: ...of the communication board 40247 BA11 4 Disconnect the cable ASSYs 40274 CA41 40274 CA42 from terminal block TB1 of the cable ASSY 40274 CA05 5 Mark the position where the panel bracket 40274 M029 is...

Page 114: ...port ASSY 40274 1340 4 Disconnect CN07 from the DC fan FAN02 40271 E031 5 Mark the position where the panel bracket 40274 M029 is fastened 6 Turn the panel bracket 40274 M029 90 to remove it 7 Release...

Page 115: ...9 2 P617 J17 of the I O board 40274 BA06 6 Unscrew SB6 30 n 2 and 3PW6 n 2 7 Unscrew SB6 30 n 2 to replace the R V axis ASSY 40274 2300 8 Reassemble the parts in the reverse order 9 Remove the spacer...

Page 116: ...04 40274 E019 2 P619 J19 of the I O board 40274 BA06 6 Unscrew SB6 30 n 2 and 3PW6 n 2 7 Unscrew SB6 30 n 2 to replace the L V axis ASSY 40274 2400 8 Reassemble the parts in the reverse order 9 Remove...

Page 117: ...6 of the I O board 40274 BA06 4 Unscrew SB6 30 n 2 to remove the plate 40273 M271 5 Unscrew SB6 30 n 2 to replace the R H axis ASSY 40274 2500 6 Reassemble the parts in the reverse order 7 Confirm tha...

Page 118: ...03 40274 E019 2 P618 J18 of the I O board 4 Unscrew SB6 30 n 2 to remove the plate 40273 M271 5 Unscrew SB6 30 n 2 to replace the L H axis ASSY 40274 2600 6 Reassemble the parts in the reverse order 7...

Page 119: ...7 1 20 p114 6 Right processing ASSY 40274 7200 40274 72S0 See 7 1 21 p118 7 Processing chamber ASSY 40274 4000 See 7 1 13 p108 3 Disconnect the following connectors 1 CN2 of closed loop motor driver M...

Page 120: ...move the drain hose 4 Cut the cable tie T 18R to remove the ducts 40271 M085 n 2 from the bracket 40273 M082 5 Remove the tubes 40271 M093 n 4 from the elbow union 40271 M413 n 4 6 Unscrew SB6 25 n 4...

Page 121: ...ct the following connectors 1 CN2 of closed loop motor driver MD07 40274 E019 2 P622 J22 of the I O board 40274 BA06 3 CN2 of closed loop motor driver MD05 40274 E019 4 P620 J20 of the I O board 40274...

Page 122: ...p124 2 Upper shaft ASSY 40274 5000 See 7 1 14 p109 2 Unscrew SB6 20 n 4 to replace the chuck base ASSY 40274 5100 3 Reassemble the parts in the reverse order 4 Perform the following 1 Upper Lower Sha...

Page 123: ...assemble the parts in the reverse order 7 Perform the following 1 Upper Lower Shaft Position Adjust ment See 8 6 p178 7 1 17 Lens measuring ASSY 40274 6000 Replacement part 40274 6000 1 Remove the rea...

Page 124: ...e the supports 40271 M603 n 2 4 Loosen HH3 5 n 2 5 Remove the flange 40273 M656 along with the small pulley 40273 M653 from the ball screw 40273 M692 to remove the timing belt 40273 M698 6 Loosen TH4...

Page 125: ...6200 1 Remove the lens measuring ASSY 40274 6000 see 7 1 17 p111 2 Unscrew SB4 6 n 4 to replace the measuring window ASSY 40273 6200 3 Reassemble the parts in the reverse order 4 Perform the following...

Page 126: ...of the sensor ASSY 40274 CA26 for G_ORG 3 Connector of the stepping motor 80407 00217 for G_R PM 5 Unscrew SB4 6 n 2 to release the fol lowing cables from the cable clamps 80423 20035 n 2 1 Brushless...

Page 127: ...ine screws 40273 M405 3 Unscrew FC4 8 n 4 to loosen the right diaphragm holder 40273 M406 4 Turn the grooving ASSY 40274 7210 in the direction of the arrow completely 5 Unscrew SB6 20 n 3 at the back...

Page 128: ...the following right processing ASSY along with the pro cessing base ASSY 40274 7100 a 40274 7200 for PLB b 40274 72S0 for PLB 8S 7 Loosen SB6 35 n 3 8 Loosen SB6 25 9 Unscrew SB6 20 n 3 to replace the...

Page 129: ...rily 2 Adjust the tension of the belt 40271 M765 with SB6 25 3 Tighten SB6 35 n 3 securely to fasten the motor bracket 40271 M761 12 Perform the following 1 Wheel calibration See 8 12 3 p191 2 Groove...

Page 130: ...1 20 p114 1 40274 7200 for PLB 2 40274 72S0 for PLB 8S 2 Loosen B6 35 n 3 3 Loosen SB6 25 4 Unscrew SB6 20 n 3 to replace the following right processing ASSY 1 40274 7200 for PLB 2 40274 72S0 for PLB...

Page 131: ...3 2 Remove the following panels 1 Top Panel 40274 M144 See 6 6 p96 2 Right Panel 40274 M143 See 6 3 p94 3 Remove the wheels from the right processing ASSY 40274 7200 see 7 1 27 p125 4 Remove the silic...

Page 132: ...721S for PLB 8S 8 Reassemble the parts in the reverse order 9 Perform the following 1 Grooving ASSY Adjustment See 8 8 p181 2 Wheel calibration See 8 12 3 p191 3 Groove calibration See 8 12 4 p192 4 P...

Page 133: ...p125 4 Remove the L wheel cover ASSY 40274 7400 see 7 1 24 p123 5 Replace the L spindle block ASSY 40273 7200 by the procedure below 1 Disconnect CN12 and CN13 of the brushless motor 40273 E010 for th...

Page 134: ...SB6 20 n 2 from the L motor holder 40273 M702 to replace the L spindle block ASSY 40273 7200 6 Reassemble the parts in the reverse order 7 Perform the following 1 Wheel calibration See 8 12 3 p191 2 P...

Page 135: ...e silicone tubes 41002 M053 n 2 along with the pipes side 40271 M421 n 2 from the processing cham ber ASSY 40274 4000 4 Loosen HH4 4 n 3 to replace the L wheel cover ASSY 40274 7400 5 Reassemble the p...

Page 136: ...J24 P624 J26 to P628 J28 of the I O board 40274 BA06 2 CN2 of closed loop motor driver MD01 to MD08 40274 E019 3 CN10 and CN11 of the brushless motor 40273 E010 for the right processing base ASSY 4027...

Page 137: ...e below 1 Press Menu on the layout screen 2 Press Maintenance on the menu screen 3 Select the Func 1 tab 4 Press Start to the right of Wheel change 3 Turn off the instrument breaker 4 Replace the whee...

Page 138: ...5 Reassemble the parts in the reverse order 6 Perform the following 1 Wheel calibration See 8 12 3 p191 2 Processing Adjustment See 8 14 p197 3 Backing up the EEPROM data See 8 19 1 p284 1 After remo...

Page 139: ...3PW2 n 2 to remove SW2 along with the spacer 40274 M815 from the cable ASSY 40274 CA12 5 Unscrew CK2 6 n 2 and 3PW2 n 2 to remove SW1 along with the spacer 40274 M815 from the cable ASSY 40274 CA12 81...

Page 140: ...6 p96 2 Right Panel 40274 M143 See 6 3 p94 3 Disconnect CN14 of the sensor ASSY 40274 CA26 for G_ORG 4 Release the cable of the sensor ASSY 40274 CA26 for G_ORG 5 Unscrew CK2 4 n 2 to replace the sens...

Page 141: ...3 Remove the operation part 6 Reassemble the parts in the reverse order 7 2 4 Cable ASSY 40274 CA32 Replacement part 40274 CA32 1 Open the front cover ASSY 40274 1100 see 6 1 p93 2 Remove the followi...

Page 142: ...alibration See 8 12 3 p191 2 Groove calibration See 8 12 4 p192 3 Processing Adjustment See 8 14 p197 4 Backing up the EEPROM data See 8 19 1 p284 7 2 6 Sensor ASSY 40273 CA34 Replacement part 40273 C...

Page 143: ...19 1 p284 7 2 8 Sensor ASSY 40274 CA34 Replacement part 40274 CA34 1 Remove the following panels 1 Exterior Panel ASSY 40274 1200 See 6 4 p95 2 Right Panel 40274 M143 See 6 3 p94 2 Disconnect P617 J1...

Page 144: ...Adjustment See 8 14 p197 4 Backing up the EEPROM data See 8 19 1 p284 7 2 10 Sensor ASSY 40274 CA36 Replacement part 40274 CA36 1 Remove the L V axis ASSY 40274 2400 see 7 1 9 p104 2 Unscrew CK2 4 n 2...

Page 145: ...8 6 p178 7 2 12 Sensor ASSY 40274 CA38 Replacement part 40274 CA38 1 Remove the lower rotation axis ASSY 40274 3000 see 7 1 12 p107 2 Unscrew CK2 5 n 2 to replace the sensor ASSY 40274 CA38 for L R OR...

Page 146: ...16 p111 2 Disconnect P622 J22 of the I O board 40274 BA06 3 Release the cable of the 40274 CA39 for CHUCK ORG 4 Unscrew CK2 10 n 2 and 3PW2 n 2 to replace the sensor ASSY 40274 CA39 for CHUCK ORG 5 R...

Page 147: ...he main board 44501 BA01 6 Reassemble the parts in the reverse order 7 Perform the following 1 Restoring the EEPROM data See 8 19 2 p285 7 3 2 Connection board 40274 BA02 Replacement part 40274 BA02 1...

Page 148: ...Unscrew PC3 6 n 4 to remove the LMU board 40271 BA03 from the plate 40273 M631 5 Reassemble the parts in the reverse order Be aware of the positional relationship between the photointerrupter and sha...

Page 149: ...tors from the I O board 40274 BA06 3 Unscrew PC3 6 n 6 to remove the I O board 40274 BA06 4 Reassemble the parts in the reverse order 7 3 5 SSR board 44501 BA09 Replacement part 44501 BA09 1 Remove th...

Page 150: ...3279 n 6 to replace the inter face board 40274 BA11 4 Reassemble the parts in the reverse order 5 Perform the port check see Steps 18 19 of 8 1 2 2 Hardware test screen explana tions p170 7 3 7 Invert...

Page 151: ...1 J1 from the USB board 44501 BA13 3 For the instruments with S N700001 to 700019 1 Remove the screws 43501 M109 n 2 to replace the USB board 44501 BA13 4 For the instruments with S N700020 and later...

Page 152: ...3 to remove the brushless motor 40273 E010 spacers 40271 M762 n 3 and belt 40271 M765 along with the motor bracket 40271 M761 6 Remove the belt 40271 M765 from the large pulley 40271 M763 7 Loosen HH5...

Page 153: ...d belt 40271 M765 along with the motor bracket 40271 M761 6 Remove the belt 40271 M765 from the large pulley 40271 M763 7 Unscrew HH5 8 to remove the pulley 40271 M763 from the shaft of the brush less...

Page 154: ...tor 40274 E016 for U R PM along with the upper axis motor holder 40274 M551 6 Unscrew SB4 25 to remove the idler A gear 40274 M521 along with the idler B gear 40273 M555 7 Unscrew SB3 8 n 4 to remove...

Page 155: ...er axis motor holder 40274 M331 and replace the closed loop stepping motor 40274 E017 for L R PM 5 Reassemble the parts in the reverse order 6 Perform the following 1 axis See 8 10 2 p187 2 Upper Lowe...

Page 156: ...oop stepping motor 40274 E018 for R H PM 5 Reassemble the parts in the reverse order 6 Perform the following 1 Wheel calibration See 8 12 3 p191 2 Groove calibration See 8 12 4 p192 3 Processing Adjus...

Page 157: ...74 E018 for R V PM 5 Reassemble the parts in the reverse order 6 Perform the following 1 Wheel calibration See 8 12 3 p191 2 Groove calibration See 8 12 4 p192 3 Processing Adjustment See 8 14 p197 4...

Page 158: ...stepping motor 40274 E018 for L H PM 5 Reassemble the parts in the reverse order 6 Perform the following 1 Wheel calibration See 8 12 3 p191 2 Processing Adjustment See 8 14 p197 3 Backing up the EEP...

Page 159: ...stepping motor 40274 E018 for L V PM 5 Reassemble the parts in the reverse order 6 Perform the following 1 Wheel calibration See 8 12 3 p191 2 Processing Adjustment See 8 14 p197 3 Backing up the EEPR...

Page 160: ...4 E018 for CHUCK PM along with the motor bracket 40274 M507 and idler ASSY 40273 5110 5 Unscrew SB5 15 to remove the idler ASSY 40273 5110 6 Unscrew HH3 3 n 2 to remove the small gear 40274 M520 7 Uns...

Page 161: ...LLE7D RDA002B 149 9 Adjust the tension of the timing belt 40273 M518 at the position of the motor bracket 40274 M507 so that the idler ASSY 40273 5110 and timing belt 40273 M518 rotate smoothly 5...

Page 162: ...he pulley ASSY 40274 6010 5 Unscrew SB3 6 n 4 to replace the closed loop stepping motor 40274 E018 for LMU PM 6 Reassemble the parts in the reverse order 7 Adjust the tension of the timing belt 40273...

Page 163: ...LCD module 40273 E020 Replacement part 40273 E020 1 Remove the display ASSY 40274 1110 see 7 1 1 p97 2 Disconnect P203 J3 of the connection board 40274 BA02 3 Disconnect CN2 of the inverter 42203 E01...

Page 164: ...74 E027 from the arm 40274 M726 8 Loosen HH3 3 n 2 remove the small pulley 40274 M734 and replace the DC motor 40274 E027 3 Reassemble the parts in the reverse order 4 Perform the following 1 Grooving...

Page 165: ...verse order 5 Perform the following 1 LMU calibration See 8 12 2 p190 2 Backing up the EEPROM data See 8 19 1 p284 7 4 9 Rotary encoder 40273 E028 Replacement part 40273 E028 1 Remove the lens measuri...

Page 166: ...in the reverse order 8 Perform the following 1 Adjusting the Feeler Movement See 8 18 p282 2 LMU calibration See 8 12 2 p190 3 Backing up the EEPROM data See 8 19 1 p284 When the pulse motor 40273 E0...

Page 167: ...pad 40274 M109 4 Remove the screws 82053 C440S n 4 to replace the DC fan 40271 E031 for the R L support ASSY 40274 1330 4 Remove the right panel 40274 M143 see 6 3 p94 5 Replace the DC fan 40271 E031...

Page 168: ...L motor inverter 40350 E052 from where it is fastened 5 Unscrew SB4 6 n 2 to remove the BL motor inverter 40350 E052 6 Remove the cover from the BL motor inverter 40350 E052 and the crimp con tact fro...

Page 169: ...MOTOR 3 Remove the coupling 40274 M827 from the stepping motor 80407 00216 for COVER MOTOR 4 Unscrew SB3 6 n 4 to replace the stepping motor 80407 00216 for COVER MOTOR 5 Reassemble the parts in the r...

Page 170: ..._R PM from the motor bracket 40274 M703 5 Loosen HH4 4 n 2 remove the pinion gear 40274 M705 and replace the step ping motor 80407 00217 for G_R PM 6 Reassemble the parts in the reverse order Insert t...

Page 171: ...025 4 Reassemble the parts in the reverse order 7 4 16 Line noise filter 80404 00036 Replacement part 80404 00036 1 Remove the R L support ASSY 40274 1330 see 7 1 6 p101 2 Disconnect all cable termina...

Page 172: ...ee 6 2 p94 2 Remove the switching regulator 80602 00101 3 Disconnect the cable plugs 2 positions connected to the switching regulator 80602 00101 from the rear panel side 3 Unscrew lower SB4 8 n 2 of...

Page 173: ...Remove the lens measuring ASSY 40274 6000 see 7 1 17 p111 2 Open the measuring window ASSY 40273 6200 While opening the feelers vertically by hands move them toward you 3 Unscrew the machine screws 40...

Page 174: ...1 of the left spindle block ASSY 40273 7200 by the pro cedure below 1 Remove the wheels of the left spindle block ASSY 40273 7200 see 7 1 27 p125 2 Remove the left wheel cover ASSY 40274 7300 see 7 1...

Page 175: ...ace the spindle 40273 M711 4 Reassemble the parts in the reverse order 5 Perform the following 1 Left spindle block ASSY belt See 8 9 1 p184 2 Wheel calibration See 8 12 3 p191 3 Processing Adjustment...

Page 176: ...epping motor 80407 00217 for G_R PM see 7 4 14 p158 4 Loosen SB6 15 n 4 to replace the spindle 40273 M711 5 Reassemble the parts in the reverse order 6 Perform the following 1 Right processing base AS...

Page 177: ...g belt 40274 M736 along with the flange 40274 M735 and lower flange 40274 M751 5 Replace the timing belt 40274 M736 6 Reassemble the parts in the reverse order 7 Perform the following 1 Groove calibra...

Page 178: ...ner 40274 M743 to replace the grooving wheel 43131 M001 6 Reassemble the parts in the reverse order 7 Perform the following 1 Groove calibration See 8 12 4 p192 2 Grooving adjustment See 8 14 10 p253...

Page 179: ...t screen 2 The numeric keypad for password entry appears 3 Enter the in house maintenance personnel password or distributor password then press the Enter key 4 The menu screen is displayed Caution It...

Page 180: ...hardware test screen is displayed Caution Operations of each ASSY and sensor can be checked on the hardware test screen of the SE 9090 Supra When moving each ASSY do not move it to its mechanical limi...

Page 181: ...ower up button power down button If any axis motor does not operate press the Pow button for the axis and increase the power value until it starts operation ASSY name Operation button Numeric value of...

Page 182: ...uck PM 7 Pow Used to decrease the power of Chuck PM 3 U Upper chuck axis 1 org Turns red when the origin switch is on 2 CW Used to rotate the upper chuck axis clockwise 3 CCW Used to rotate the upper...

Page 183: ...to move the right wheel axis upward 9 Used to move the right wheel axis downward 10 EncClr Used to reset the encoder value of R V PM 11 Pow Used to increase the power of R V PM 12 Pow Used to decreas...

Page 184: ...hen the switch for activating the touch panel calibration is on 15 SSR1 SSR1 is turned on while this button is pressed 16 SSR2 SSR2 is turned on while this button is pressed 17 SSR3 SSR3 is turned on...

Page 185: ...turn to the layout screen 6 Turn off the instrument breaker 7 Perform the following 1 Backing up the EEPROM data See 8 19 1 p284 The default setting for Pass word 1 is 1 Caution If the in house mainte...

Page 186: ...key 5 Press Exit to return to the layout screen 6 Turn off the instrument breaker 7 Perform the following 1 Backing up the EEPROM data See 8 19 1 p284 Caution The distributor must use the same passwo...

Page 187: ...touch panel 3 Touch its center with an object with a nar row rounded tip such as a cable tie 4 The blue square appears in the next cor ner 5 Touch its center with an object with a nar row rounded tip...

Page 188: ...t the chuck operation 6 Press Chuck Main to close the chuck Press Chuck Open to open the chuck 7 Open and close the chuck 5 to 10 times then attach the meter of the chuck pres sure measurement jig 403...

Page 189: ...that LMU org turns red on the hardware test screen 5 Press LMU Front on the hardware test screen to move the lens measuring ASSY 40274 6000 to the front and open the lid 40271 M686 completely 6 Turn...

Page 190: ...t jig 2 41475 M002 to the lower shaft 40273 M303 5 Turn the large pulley 40273 M509 and lower the upper shaft 40273 M532 to fasten axis angle alignment jig 2 41475 M002 6 Tighten HH6 8 n 2 7 Remove ax...

Page 191: ...n the motorized cover closes confirm that the distance between the slide door frame 40274 M805 and processing chamber lower frame 40274 M155 is 1 0 mm 3 If the distance is not 1 0 mm adjust the positi...

Page 192: ...stance between the slide door frame 40274 M805 and lower processing chamber frame 40274 M115 is 2 5 mm 3 If the distance is not 2 5 mm adjust the position of the COVER OPEN switch of the cable ASSY 40...

Page 193: ...0 M117 of the arm position adjustment jig 40300 0980 4 Attach the arm position adjustment jig 40300 0980 to the right pro cessing ASSY 40274 7200 5 Adjust the position of the right pro cessing ASSY 40...

Page 194: ...be inserted between the arm position adjustment jig 40300 0980 and grooving wheel 43131 M001 2 Confirm that a sheet of paper with a thickness of 0 05 mm or less cannot be inserted between the adjustm...

Page 195: ...toward the origin in the direction of the arrow by hand to confirm that the ASSY does not move 4 If the grooving ASSY 40274 7210 moves adjust the rotation axis by the procedure below 1 Display the men...

Page 196: ...direction of the arrow by hand 2 The stepping motor does not lose synchronization 7 Perform the following 1 Backing up the EEPROM data See 8 19 1 p284 8 9 Belt Tension Adjustment 8 9 1 Left spindle b...

Page 197: ...ey can be turned by fingers 2 Tighten SB6 35 n 3 by fingers just enough so that the motor bracket 40271 M761 does not move 3 With SB6 25 adjust the distance between SB6 25 and the nut 40271 M764 so th...

Page 198: ...ned within two graduations 5 If up and down fluctuation is not contained within two graduations perform the following 1 If it occurs in the R H axis remove the R H axis ASSY 40274 2500 and reattach it...

Page 199: ...Smoothness check Theta axis screen 1 The yellow line is within the red ribbon 2 The upper edge of the red ribbon is below the third graduation from the bottom 6 If the above conditions are not met adj...

Page 200: ...u screen 2 When loading the following shape data select Tab 1 a 45 b 65 c 45 d Test shape e Process speed test shape f 50 25 3 When loading the following shape data select Tab 2 a Groove adjustment sh...

Page 201: ...type calibration jig 40300 0970 by the procedure below 1 Remove the lens adapter 40251 M045 see 7 5 1 p161 2 Attach the touch sensor type calibra tion jig 40300 0970 to the lower shaft 40273 M303 Fas...

Page 202: ...After calibration the chuck opens 5 Press Exit to return to the layout screen 6 Confirm that a lens measurement error message appears by the procedure below 1 Remove the touch sensor type calibration...

Page 203: ...k appears 5 Push the sensor part of the jig three times 6 The OK button appears 7 Press the OK button 4 After calibration the chuck opens 5 Press Exit to return to the layout screen 6 Remove the touch...

Page 204: ...ck appears 5 Push the sensor part of the jig three times 6 The OK button appears 7 Press the OK button 4 After calibration the chuck opens 5 Press Exit to return to the layout screen 6 Remove the touc...

Page 205: ...085 3 Set the measurement tracing confir mation jig 40396 M021 to the lens adapter and press the Start button 4 Confirm that the measurement trac ing confirmation jig 40396 M021 rotates once then pres...

Page 206: ...e than 45 00 mm subtract the difference from the parameter value 2 When the measured value is less than 45 00 mm add the difference to the parame ter value 3 Enter the value with the numeric keypad th...

Page 207: ...ink to the surface without the pliable cup 40370 M085 3 Set the measurement tracing confir mation jig 40396 M021 to the lens adapter and press the Start button 4 Confirm that the measurement trac ing...

Page 208: ...he LMU adjustment parameters 4 Press the LMU axis constant deg field 5 Adjust the lens measurement axis by the procedure below 1 If the trace rises up to the right increase the value for the LMU axis...

Page 209: ...mes 1 For the 45 internal data enter the value obtained by adding 9 00 mm to the Size value on the layout screen 2 For the 45 internal data enter the value obtained by adding 6 00 mm to the Size value...

Page 210: ...by the procedure below 1 Attach the lens to the axis angle alignment jig 40300 1530 2 Confirm that the tilt of the lens is 0 0 7 relative to the marking off lines on the axis angle alignment jig 4030...

Page 211: ...axis deg parameters 4 Press each of the following parameter fields 1 Plastic bevel 2 Polycarbonate bevel 3 Trivex bevel 5 Adjust the bevel axis by the procedure below 1 If the lens rises up to the ri...

Page 212: ...Press Exit to return to the layout screen 6 Confirm the bevel axis see 8 14 1 1 1 p198 7 Repeat the adjustment until the tilt of the lens is 0 0 7 relative to the marking off lines on the axis angle...

Page 213: ...he lens by the procedure below 1 Attach the lens to the axis angle alignment jig 40300 1530 2 Confirm that the tilt of the lens is 0 0 7 relative to the marking off lines on the axis angle alignment j...

Page 214: ...axis deg parameters 4 Press each of the following parameter fields 1 Plastic flat 2 Polycarbonate flat 3 Trivex flat 5 Adjust the flat axis by the procedure below 1 If the lens rises up to the right...

Page 215: ...Press Exit to return to the layout screen 6 Confirm the flat axis see 8 14 1 2 3 p207 7 Repeat the adjustment until the tilt of the lens is 0 0 7 relative to the marking off lines on the axis angle al...

Page 216: ...ng it to the horizontal line 4 Process the lens 5 Check the tilt of the lens by the procedure below 1 Place the pliable cup 40300 M085 with its notch upside on the graph paper 2 Check the discrepancy...

Page 217: ...the bevel axis by the procedure below 1 If the lens drops down to the right increase each parameter value 2 If the lens rises up to the right decrease each parameter value 3 After entering the value...

Page 218: ...tal line on the lens and the graph paper Repeat the adjustment until the tilt of the lens is 0 0 7 8 After adjustment perform the following 1 Backing up the EEPROM data See 8 19 1 p284 2 Flat axis che...

Page 219: ...while aligning it to the horizontal line 4 Process the lens 1 Place the pliable cup 40300 M085 with its notch upside on the graph paper 2 Check the discrepancy between the horizontal line on the lens...

Page 220: ...he flat axis by the procedure below 1 If the lens drops down to the right increase each parameter value 2 If the lens rises up to the right decrease each parameter value 3 After entering the value wit...

Page 221: ...al line on the lens and the graph paper Repeat the adjustment until the tilt of the lens is 0 0 7 8 After adjustment perform the following 1 Backing up the EEPROM data See 8 19 1 p284 2 Finish size ad...

Page 222: ...ctive 3 Process the lens 4 After processing measure the diameter of each lens with a digital caliper to confirm it is 45 0 05 mm 5 If it is not perform the following 1 Bevel finish size adjustment See...

Page 223: ...erence from the parameter value 2 When the measured value is less than 45 00 mm add the difference to the parameter value 3 After entering the value with the numeric keypad press the Enter key 4 Press...

Page 224: ...ouch and set as follows 1 Size 0 00 2 Polish None 3 SFB None 6 Set the processed lens 7 Press Start to retouch the lens 8 Confirm that the difference in diameter before and after retouch is 0 1 mm or...

Page 225: ...sh None 5 SFB None 6 Layout Active 3 Process the lens 4 After processing measure the diameter of each lens with a digital caliper to confirm it is 45 0 10 mm 5 If it is not perform the following 1 Fla...

Page 226: ...ue is more than 45 00 mm subtract the difference from the parameter value 2 When the measured value is less than 45 00 mm add the difference to the parameter value 3 Enter the value with the numeric k...

Page 227: ...Frame Metal 3 Mode Auto 4 Polish None 5 SFB None 6 Layout Active 7 Bevel simulation a Curve 5 5 b Pos offset 0 0 3 Process the lens 4 After processing confirm that the bevel position is in the center...

Page 228: ...he lens rear decrease the parame ter value 2 To move the bevel position toward the lens front increase the parame ter value 3 After entering the value with the numeric keypad press the Enter key 4 Pre...

Page 229: ...Polish Polish 5 SFB None 6 Layout Active 3 Process a high index lens with a thick edge 4 Confirm that there are no polishing marks or burns on the edge 5 If it is not perform the following 1 Flat edg...

Page 230: ...n the menu screen 3 Press the Pol differential HI FLT field and enter 0 00 4 Enter the value with the numeric keypad then press the Enter key 2 Press Wheel adjustment on the menu screen then select th...

Page 231: ...8 14 4 1 p217 6 Repeat adjustment until light polishing marks appear on the lens edge 7 Return the Pol differential HI FLT value to the original one by the procedure below 1 Display the menu screen s...

Page 232: ...6 Layout Active 3 Process a high index lens with a thick edge 4 Confirm that there are no polishing marks or burns on the lens edge 5 If there are any polishing marks or burns on the lens edge perform...

Page 233: ...ifferential HI FLT field and enter 0 00 4 Enter the value with the numeric keypad then press the Enter key 2 Press Axis adjustment on the menu screen 3 Press the flat polish tab to display the Flat po...

Page 234: ...ss Exit to return to the layout screen 6 Confirm the flat polish axis see 8 14 4 3 p220 7 Repeat adjustment until polishing marks appear uniformly on the lens edge from left to right or top to bottom...

Page 235: ...press the Enter key 9 Enter the original value in the Pol differential HI FLT field by the procedure below 1 Display the menu screen see 8 1 1 p167 2 Press Differential on the menu screen 3 Press the...

Page 236: ...differential PLA FLT b Pol differential HI FLT 4 Enter the value with the numeric key pad then press the Enter key 2 Load the 45 internal data see 8 3 p175 3 Select the processing conditions as follo...

Page 237: ...marks on the edge decrease the Flat polish position H parameter value 5 Enter the value with the numeric keypad then press the Enter key 6 Press Exit to return to the layout screen 7 Process the lens...

Page 238: ...Polish 5 SFB None 6 Layout Active 3 Process the lens 4 After processing measure the diameter of each lens with a digital caliper to confirm it is 45 0 10 mm 5 If it is not perform the following 1 Fla...

Page 239: ...easured value is more than 45 00 mm subtract the difference from the parameter value 2 When the measured value is less than 45 00 mm add the difference to the parameter value 3 Enter the value with th...

Page 240: ...e 3 Process a high index lens with a thick edge 4 After processing confirm that there are no polishing marks or burns on the polished surfaces of the lens front and rear beveled edges 5 If there are a...

Page 241: ...HI BVL parameter to 0 00 1 Display the menu screen see 8 1 1 p167 2 Press Differential on the menu screen 3 Press the Pol differential HI BVL field and enter 0 00 4 Enter the value with the numeric ke...

Page 242: ...ase the Polish bevel position parameter value 3 Enter the value with the numeric keypad then press the Enter key 4 Press Exit to return to the layout screen 5 Confirm the position of the polishing whe...

Page 243: ...polishing marks on the polished surfaces of the beveled edges decrease the Bevel polish position H parameter value 3 Enter the value with the numeric keypad then press the Enter key 4 Press Exit to r...

Page 244: ...Pol differential HI BVL field to enter the original value 4 Enter the value with the numeric keypad then press the Enter key 8 After adjustment perform the following 1 Backing up the EEPROM data See 8...

Page 245: ...r the value with the numeric key pad then press the Enter key 2 Load the 45 internal data see 8 3 p175 3 Select the processing conditions as follows 1 Lens a CR39 b Hi index c Polyca 2 Frame Metal 3 M...

Page 246: ...Enter the value with the numeric keypad then press the Enter key 6 Press Exit to return to the layout screen 7 Process each lens again Perform adjustment until polishing marks appear uniformly on the...

Page 247: ...the Bevel polish position H parameter value 5 Enter the value with the numeric keypad then press the Enter key 6 Press Exit to return to the layout screen 7 Process the lens again Repeat the adjustmen...

Page 248: ...lish 5 SFB None 6 Layout Active 3 Process the lens 4 After processing measure the diameter of each lens with a digital caliper to confirm that it is 45 0 10 mm 5 If it is not perform the following 1 B...

Page 249: ...e measured value is more than 45 00 mm subtract the difference from the parameter value 2 When the measured value is less than 45 00 mm add the difference to the parameter value 3 Enter the value with...

Page 250: ...l widths of the processed lens are 0 3 0 1 mm 5 If they are not perform the following 1 SFB finish size adjustment See 8 14 6 2 p239 6 After confirmation perform the following 1 SFB polish size check...

Page 251: ...Adjust the SFB finish size for the lens rear by the procedure below 1 Press the SFB constant Rear Finish field 2 To increase the safety bevel width for the lens rear increase the parameter value 3 To...

Page 252: ...conditions as fol lows 1 Lens CR39 2 Frame Nylor 3 Mode Flat 4 Polish Polish SFB 5 SFB Small 6 Layout Active 6 Process the lens Safety bevel amounts set on the screen differ from actual ones those in...

Page 253: ...ing marks or burns on the safety beveled and pol ished surfaces 8 If there are any polishing marks or burns adjust the SFB polish size see 8 14 6 4 p242 1 Make the SFB polish widths 0 3 0 1 mm 2 Make...

Page 254: ...nter the value with the numeric keypad then press the Enter key 5 Press the SFB constant Rear Polish field 6 To increase the safety bevel width for the lens rear increase the parameter value 7 To decr...

Page 255: ...el amounts for the lens front and rear are almost the same when viewed from the direction of the arrow 1 Lens front 2 Lens rear 5 If they are not perform the following 1 SFB finish axis adjustment See...

Page 256: ...e safety bevel amount of the left edge upper area on the lens front is larger decrease the parame ter value 3 When the safety bevel amount of the right edge upper area on the lens front is larger incr...

Page 257: ...hen press the Enter key 9 Press Exit to return to the layout screen 4 Confirm the finish SFB axis see 8 14 7 3 p247 5 Repeat adjustment until the safety bevel amounts of the right and left edge upper...

Page 258: ...Lens rear 6 After adjustment perform the following 1 Backing up the EEPROM data See 8 19 1 p284 2 SFB polish axis check See 8 14 7 3 p247 SFB surface of the left edge upper area SFB surface of the ri...

Page 259: ...ces of the right and left edge upper areas on the lens front and rear 1 Lens front 2 Lens rear 5 If they are not perform the following 1 SFB polish axis adjustment See 8 14 7 4 p248 6 After confirmati...

Page 260: ...the SFB surface of the right edge upper area on the lens front decrease the parameter value 3 If there are any polishing marks on the SFB surface of the left edge upper area on the lens front increase...

Page 261: ...return to the layout screen 4 Confirm the polish SFB axis see 8 14 7 3 p247 5 Repeat adjustment until there are no polishing marks on the SFB surfaces of the right and left edge upper areas on the len...

Page 262: ...tained by subtracting 6 mm from the FPD value 3 Process the lens 4 Confirm that there are no polishing marks on the SFB surface of each processed lens 5 If there are any polishing marks perform the fo...

Page 263: ...ld 2 Increase the parameter value 3 Enter the value with the numeric key pad then press the Enter key 4 Press Exit to return to the layout screen 4 Confirm the polish special safety beveling see 8 14...

Page 264: ...y the procedure below 1 Display the menu screen see 8 1 1 p167 2 Press Bevel adjustment on the menu screen 3 Press the Bevel position field 4 With the numeric keypad enter the value obtained by subtra...

Page 265: ...one 6 Layout Active 7 Groove simulation a Curve 5 5 b Pos offset 0 0 c Depth 0 3 d Width 0 6 3 Process the lens 4 After processing confirm that the groove width indicated by a is 0 6 0 1 mm 5 If it is...

Page 266: ...e 6 Layout Active 7 Groove simulation a Curve 5 5 b Pos offset 0 0 c Depth 0 3 d Width 0 6 3 Process the lens 4 After processing confirm that the groove is in the center of the lens edge 5 If it is no...

Page 267: ...To move the groove position toward the lens front increase the parame ter value 3 To move the groove position toward the lens rear decrease the parame ter value 4 Enter the value with the numeric keyp...

Page 268: ...Nylor 3 Mode Guide 4 Polish None 5 SFB None 6 Layout Active 7 Groove simulation a Curve 5 5 b Pos offset 0 0 c Depth 0 3 d Width 0 6 3 Process the lens 4 After processing confirm that the groove depth...

Page 269: ...adjustment field 2 To increase the groove depth increase the parameter value 3 To decrease the groove depth decrease the parameter value 4 Enter the value with the numeric keypad then press the Enter...

Page 270: ...Frame Nylor 3 Mode Auto 4 Polish None 5 SFB None 6 Layout Active 3 Process the lens 4 After processing confirm that the groove depths viewed from the A and B sides are the same 1 A side 2 B side 5 If...

Page 271: ...he menu screen 3 Perform adjustment so that the groove depths viewed from the A and B sides are the same by the procedure below 1 Select the Adj tab and press the Groove axis adjustment deg field 2 To...

Page 272: ...nter key 5 Press Exit to return to the layout screen 4 Confirm the groove axis see 8 14 10 6 p258 5 Repeat adjustment until the groove depth remains the same along the top edge from left to right when...

Page 273: ...ayout Passive 4 Process the lens 5 After processing measure the diameter of each lens with a digital caliper to confirm it is 45 0 10 mm 6 If it is not perform the following 1 High base curve bevel fi...

Page 274: ...2 When the measured value is less than 45 00 mm add the difference to the parameter value 3 Enter the value with the numeric keypad then press the Enter key 4 Press Exit to return to the layout scree...

Page 275: ...polishing marks or burns on the following areas of the lens edge 1 Area indicated by A on the lens rear 2 Area indicated by B on the lens rear 6 If there are any polishing marks or burns perform the...

Page 276: ...een see 8 1 1 p167 2 Press Differential on the menu screen 3 Press the Pol differential HI FLT field and enter 0 00 4 Enter the value with the numeric keypad then press the Enter key 5 Press Exit to r...

Page 277: ...nter the value with the numeric key pad then press the Enter key 6 Press Exit to return to the layout screen 3 Process the lens under the same conditions as high base curve bevel polish see 8 14 11 3...

Page 278: ...any burns on the high base curve beveled edge decrease the parameter value 4 Enter the value with the numeric key pad then press the Enter key 5 Press Exit to return to the layout screen 2 Process th...

Page 279: ...ize check 1 Load the 45 internal data see 8 3 p175 2 Press the Hi curve button 3 Select the processing conditions as fol lows 1 Lens a CR39 b Hi index c Polyca 2 Frame Metal 3 Mode Auto 4 Polish Polis...

Page 280: ...bevel polish size by the procedure below 1 When the measured value is more than 45 00 mm subtract the difference from the parameter value 2 When the measured value is less than 45 00 mm add the differ...

Page 281: ...LLE7D RDA002B 269 8 In the Trivex Hi curve field enter the same value as in the Polycarbonate Hi curve field 9 After adjustment perform the following 1 Backing up the EEPROM data See 8 19 1 p284...

Page 282: ...eight to enter the values as fol lows a Width 2 0 b Height four fields 1 5 3 Enter the values with the numeric keypad then press the Enter key 5 Process the lens 6 After processing confirm that the st...

Page 283: ...dth decrease the parameter value 3 To decrease the step width increase the parameter value 4 Enter the value with the numeric keypad then press the Enter key 5 Press Exit to return to the layout scree...

Page 284: ...ce To increase the step height increase the parameter value 3 To increase the diameter of the lens rear surface To decrease the step height decrease the parameter value 4 Enter the value with the nume...

Page 285: ...screen 2 Press the numeric fields for width and height to enter the values as fol lows a Width 2 0 b Height four fields 1 5 3 Enter the values with the numeric keypad then press the Enter key 5 Proce...

Page 286: ...iewed from the lens rear if the step height of the top edge indi cated by a is larger than b decrease the parameter value 3 When viewed from the lens rear if the step height of the top edge indi cated...

Page 287: ...adjustment until the step height remains the same along the top edge from left to right when viewed from the lens front 6 After adjustment perform the following 1 Backing up the EEPROM data See 8 19 1...

Page 288: ...dress 5 My ID 6 Host ID 7 Host port No 4 Enter the value with the numeric keypad then press the Enter key 5 Press Exit to return to the layout screen 6 Restart the instrument appears 7 Turn off and on...

Page 289: ...op to the right of Cooling water to stop the cooling water 4 Lightly apply the dressing stick to the finishing wheel for about 5 sec onds 5 Release the dressing stick from the wheel 6 Press Start to t...

Page 290: ...water to stop the cooling water 4 Lightly apply the dressing stick to the grooving wheel for about 5 sec onds 5 Release the dressing stick from the wheel 6 Press Start to the right of Cooling water to...

Page 291: ...to stop the cooling water 4 Lightly apply the dressing stick to the grooving wheel for about 5 sec onds 5 Release the dressing stick from the wheel 6 Press Start to the right of Cooling water to run t...

Page 292: ...n the menu screen 3 Press Start to the right of Wheel dress ing 9 Press Stop to the right of Cooling water and Cleaning water to stop the cooling water and water curtain 10 Attach a pad 40380 M171 to...

Page 293: ...ure from the surface of the polishing wheel by patting it with a dry soft cloth 5 Confirm that the compound is completely removed by checking the dried wheel sur face a When the wheel has a shine on i...

Page 294: ...that it lightly comes into contact with the rotary encoder 40273 E028 shaft 3 Repeat adjustment until the upper feeler ASSY 40274 6110 is moved up and down smoothly by hand 4 Adjust the movement of t...

Page 295: ...82011 0308A for the fol lowing ASSYs 1 Upper feeler ASSY 40274 6110 2 Lower feeler ASSY 40274 6120 6 After adjustment reassemble the parts in the reverse order Make sure that the cam 40273 M616 comes...

Page 296: ...play the menu screen see 8 1 1 p167 2 Press Maintenance on the menu screen and select the Func 2 tab 3 Press Start to the right of EEPROM backup to start the data backup 4 When the backup completes Co...

Page 297: ...nu screen see 8 1 1 p167 2 Press Maintenance on the menu screen and select the Func 2 tab 3 Press Start to the right of EEPROM restore to start the data restore 4 When the restore completes Com pleted...

Page 298: ...2 Press Type to display MOT above Type 7 Select the corresponding program from the list to be displayed by the procedure below 1 Touch the file name or select the file with the Up Down button 2 After...

Page 299: ...ct the Func 2 tab 4 Connect the USB flash drive containing the String_Resource txt file to the USB port 5 Copy string file from USB appears at the bottom of the screen 6 Press Start to the right of Co...

Page 300: ...lash drive containing the upgrade program for the SE 9090 Supra to the USB port 5 Turn on the instrument breaker 6 A confirmation message appears 7 Press YES 8 After the upgrade is complete turn off t...

Page 301: ...n see 8 1 1 p167 2 Press Maintenance and select the Err hist tab 3 The following versions are displayed at the bottom of the screen 1 Master Version software 2 Resource Version String Resource 4 Confi...

Page 302: ...ing mode 4 If the set value differs change it by the procedure below 1 Press DATA SET on the inverter 40350 E052 2 Press or to display the parameter No of which setting is to be changed 3 Press DATA S...

Page 303: ...work if the control circuit is reset 0 C Overcurrent protection If the output current of the converter exceeds the set current of each inverter the circuit breaker is tripped 0 C U If the output curre...

Page 304: ...reaker is tripped 0 L Externally forced protection When 47I5 function selection and 48I6 function selection are set to externally forced trip the circuit breaker is tripped if the point between applic...

Page 305: ...port FEEDER 9 Inlet for cleaning water PUMP 2 14 Receptacle for vacuum cleaner VACUUM 10 Ethernet port LAN 15 Receptacle for cleaning water PUMP 2 11 RS 232C port RS232C 16 Receptacle for cooling wate...

Page 306: ...ide view 1 S N 700019 and earlier 2 S N 700020 and later 17 Jack for maintenance 19 Breaker 18 USB port for maintenance 17 Jack for maintenance 19 Breaker 18 USB port for maintenance 19 17 18 Cooling...

Page 307: ...LLE7D RDA002B 295 Processing camber 20 Lens adapter 23 Grooving wheel 21 Wheels 24 Step beveling wheel PLB 8S only 22 Lens clamp 24 22 21 20 23...

Page 308: ...o operation or maintenance Indicates that the edger must be supplied only with alternating current Indicates that when the switch is pressed to this symbol side power is supplied to the edger Indicate...

Page 309: ...ther than CE mark area Outside Japan CE mark area China LAN LAN RS232C RS232C BAR CODE BAR CODE FEEDER FEEDER AC INLET AC INLET VACUUM VACUUM PUMP 2 PUMP 2 PUMP 1 PUMP 1 RECOVERY RECOVERY MAX1A MAX1A...

Page 310: ...LLE7D RDA002B 298 9 3 Wiring Diagram...

Page 311: ...LLE7D RDA002B 299 9 4 Connector Cable...

Page 312: ...LLE7D RDA002B 300...

Page 313: ...LLE7D RDA002B 301 9 5 Layout Drawing 9 5 1 ASSYs 40274 2000...

Page 314: ...LLE7D RDA002B 302 40274 3000 40274 5000 40274 6000...

Page 315: ...LLE7D RDA002B 303...

Page 316: ...LLE7D RDA002B 304 40274 4000 40274 8000...

Page 317: ...LLE7D RDA002B 305 40274 7100 40274 7200 40273 7200 2 2 5 2 5 5 2 2 2 5...

Page 318: ...LLE7D RDA002B 306 9 5 2 Boards S N 700019 and earlier...

Page 319: ...LLE7D RDA002B 307 S N 700020 and later...

Page 320: ...LLE7D RDA002B 308 9 5 3 Cable ASSYs...

Page 321: ...LLE7D RDA002B 309 9 5 4 Other electrical components...

Page 322: ...LLE7D RDA002B 310...

Page 323: ...urations 1 PLB Polishing wheel for plastic lenses 40291 0100 2 PLA PLA polishing wheel for safety bev eled edges 40291 0500 3 PLB 8S PLB 8 wheel ASSY 40291 0700 Grooving wheel 43131 M001 and step beve...

Page 324: ...ler movement Check whether the feelers contact the rubbers of the lens clamps using small diameter shape Replace the LMU 105 Roughing end error Check and adjust the H axis movement or replace the H ax...

Page 325: ...rotation Replace the grooving ASSY Check the current of the grooving wheel motor on the hardware test screen Replace BA06 or grooving ASSY Dress the step beveling wheel or replace it Slow the grooving...

Page 326: ...r Check the cable connection Check for cable breakage Check for any looseness in the cam 207 LMU front feeler origin sensor error 208 LMU operation end error Check whether anything is interfering with...

Page 327: ...ft V axis limit error 511 Right H axis move end error Replace the motor cables and connectors of each axis Replace the motor driver of each axis Check whether the movement of each axis is smooth 512 R...

Page 328: ...ether the pin of the calibration jig is inserted properly Check the connectors and cables of the board I O board error 2301 I O board error Check whether the LAN cable is disconnected Others ERROR 100...

Page 329: ...flat 9 95 9 95 Polish flat size Trivex flat 9 95 9 95 Bevel adjustment Bevel position 9 99 9 99 Polish bevel position R 9 99 9 99 Polish bevel position 9 99 9 99 Hi curve bevel height Metal 0 5 3 0 0...

Page 330: ...le rotation PC FLT 0 10 2 Pol idle rotation PLA SFB 0 10 3 Pol idle rotation HI SFB 0 10 3 Pol idle rotation PC SFB 0 10 2 SFB adjustment SFB constant Front Finish 9 99 9 99 SFB constant Front Polish...

Page 331: ...um SFB offset 3 00 3 00 0 20 Front bevel Medium SFB ratio 0 100 0 Front bevel Large SFB offset 3 00 3 00 0 20 Front bevel Large SFB ratio 0 100 0 Front bevel Special SFB offset 3 00 3 00 0 20 Front be...

Page 332: ...1 Groove setting Idle rotation PC 0 10 2 Groove setting Idle rotation TRX 0 10 2 Groove adjustment Groove position adjustment 9 99 9 99 0 00 Groove adjustment Groove depth adjustment 9 99 9 99 0 00 G...

Page 333: ...R V axis wheel calibration data Flat L V axis wheel calibration data Front SFB R V axis wheel calibration data Front SFB L V axis wheel calibration data Rear SFB R V axis wheel calibration data Rear S...

Page 334: ...ved Small Medium Large Received 1 AHM connection None Exec None 1 Grooving machine SE AHM SE 1 RS 232C baud rate FEEDER 9600 38400 38400 2 Cup mode Pliable Mini Others Pliable 2 R L protect None Exec...

Page 335: ...Process Grooving wheel 0 Process Step beveling wheel 0 Abs lens CR39 0 Abs lens Hi index 0 Abs lens Polycarbonate 0 Abs lens Acrylic 0 Abs lens Trivex 0 Abs lens Total 0 Abs Process Roughing wheel 0 A...

Page 336: ...Chuck pressure measurement jig 40391 0100 Axis angle alignment jig 40300 1530 Touch sensor type calibration jig 40300 0970 Arm position adjustment jig 40300 0980 Axis angle alignment jig 2 441475 M002...

Page 337: ...name 40271 M078 Coupler 40271 M084 Adapter 41002 M611 Dressing stick for polishing wheel 40273 M481 Drain cover 40274 M901 Wheel jig 40274 M902 Spanner 82001 TL004 Hex wrench Size 2 mm 82001 TL007 He...

Page 338: ...xis adjustment p183 8 9 1 Left spindle block ASSY belt p184 8 9 2 Right processing base ASSY belt p185 8 10 1 H axis p186 8 10 2 axis p187 8 12 2 LMU calibration p190 8 12 3 Wheel calibration p191 8 1...

Page 339: ...wer Shaft Position Adjustment p178 8 7 Motorized Cover Sensor Position Adjustment p179 8 8 1 Position adjustment p181 8 8 2 Rotation axis adjustment p183 8 9 1 Left spindle block ASSY belt p184 8 9 2...

Page 340: ...eel p279 8 16 4 Finishing wheel for safety beveled edges p280 8 17 1 Polishing wheel p280 8 17 2 Polishing wheel for safety beveled edges p281 8 18 Adjusting the Feeler Movement p282 8 19 1 Backing up...

Page 341: ...Wheel calibration p191 8 12 4 Groove calibration p192 8 13 1 Lens measurement position p193 8 13 2 Lens measurement axis p195 8 14 1 Axis adjustment p198 8 14 2 Finish size adjustment p210 8 14 3 Bev...

Page 342: ...p193 8 13 2 Lens measurement axis p195 8 14 1 Axis adjustment p198 8 14 2 Finish size adjustment p210 8 14 3 Bevel position p215 8 14 4 Flat polish adjustment p217 8 14 5 Bevel polish adjustment p228...

Page 343: ...p175 8 5 Measuring Window ASSY Position Adjustment p177 8 6 Upper Lower Shaft Position Adjustment p178 8 7 Motorized Cover Sensor Position Adjustment p179 8 8 1 Position adjustment p181 8 8 2 Rotation...

Page 344: ...loop stepping motor 40274 E016 p142 7 4 3 Closed loop stepping motor 40274 E017 p143 7 4 4 1 Closed loop stepping motor 40274 E018 for R H PM p144 7 4 4 2 Closed loop stepping motor 40274 E018 for R...

Page 345: ...ion p191 8 12 4 Groove calibration p192 8 13 1 Lens measurement position p193 8 13 2 Lens measurement axis p195 8 14 1 Axis adjustment p198 8 14 2 Finish size adjustment p210 8 14 3 Bevel position p21...

Page 346: ...ng BL motor inverter p290 Replacement part 7 4 11 DC fan 40271 E031 p155 7 4 12 BL motor inverter 40350 E052 p156 7 4 13 Stepping motor 80407 00216 for COVER MOTOR p157 7 4 14 Stepping motor 80407 002...

Page 347: ...4 8 9 2 Right processing base ASSY belt p185 8 10 1 H axis p186 8 10 2 axis p187 8 12 2 LMU calibration p190 8 12 3 Wheel calibration p191 8 12 4 Groove calibration p192 8 13 1 Lens measurement positi...

Page 348: ...3 Booter program upgrade p288 8 20 4 Version check p289 8 21 Setting BL motor inverter p290 Replacement part 7 5 1 Lens adapter 40251 M045 p161 7 5 2 Feeler 40274 M673 p161 7 4 1 1 Brushless motor 402...

Page 349: ...56 0 4 YKVJ 69 4 6 0 0 4 0 6 2 6 5 4 9 5 166 5 6 5 4 9 NCV RQKPV 0 5 4 9 NCV JGCF 10 1 6 10 51 6 5 6 5 4 9 0 5 4 9 1XCN JGCF 0 5 4 9 2CP JGCF 6 22 0 5 4 9 2CP JGCF 9 5 4 524 0 2 0 10 51 6 2 5 4 9 564...

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