NeoDen NeoDen9 User Manual Download Page 3

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Zhejiang Neoden Technology Co., Ltd

1. Equipment installation and precautions....................................................................................................................................4

2.PCB Editing............................................................................................................................................................................. 11

2.1 PCB information...........................................................................................................................................................12
2.1.2 Backward................................................................................................................................................................... 12

3.Panelized Board Information...................................................................................................................................................13

3.1 SMD 1 Position Setting................................................................................................................................................ 13

4. Coordinate information...........................................................................................................................................................17

5.Feeder Information Setup........................................................................................................................................................ 26

5.1 Function of Feeder Information....................................................................................................................................26
5.2 Feeder setting................................................................................................................................................................27

9.1 Feeder Position Config................................................................................................................................................. 37
9.2 Component Positions Setup..........................................................................................................................................38

10. First trial and test.................................................................................................................................................................. 43

11. Structure and maintenance instruction................................................................................................................................. 44

11.1 Feeder Brief Introduction........................................................................................................................................... 44
11.2 Installing tape and reel components........................................................................................................................... 46
11.3 Incorrect installation Samples

：

................................................................................................................................ 47

12.Maintenance...........................................................................................................................................................................49

12.1 Take effective measures to reduce /avoid malfunction.............................................................................................. 49
12.2 Maintenance................................................................................................................................................................50
12.3 Related issues during solder paste printing process...................................................................................................51

Summary of Contents for NeoDen9

Page 1: ...1 Zhejiang Neoden Technology Co Ltd NeoDen9 High Speed Pick and Place Machine User Manual Model Neoden9 High Speed Pick and Place Machine Version V1 0 ...

Page 2: ...ELY BEFORE OPERATING THIS UNIT AND RETAIN THIS BOOKLET FOR FUTURE REFERENCE Removal of antirust protective film In order to prevent the equipment from rusting due to environmental impact during transportation we pasted a protective film on the following parts of the machine as protection This protective film needs to be removed manually before the equipment is powered on If there is any omission t...

Page 3: ...ist setting 19 5 Feeder Information Setup 26 5 1 Function of Feeder Information 26 5 2 Feeder setting 27 6 Nozzle Information 31 7 Assembly Interface 31 8 Manual Test 34 9 System Setup 36 9 1 Feeder Position Config 37 9 2 Component Positions Setup 38 10 First trial and test 43 10 1 Program first dry run 43 10 2 First production test 43 10 3 Component Inspection 43 10 4 Continuous SMT production 44...

Page 4: ...4 Zhejiang Neoden Technology Co Ltd 1 Equipment installation and precautions 1 1 Machine Dimension Figure 1 Machine dimension ...

Page 5: ...e 1 Warning Light Triple Color 7 USB port 2 Safety cover 8 Pause button 3 Front Feeder Slots 1 33 Reference value representation 4 Electric Feeder Port 9 Mouse keyboard bracket 5 Display 10 Power Switch 6 Emergency Button 11 Air source input 12 Heavy load pedestal 8 3 9 1 2 4 5 6 7 10 11 12 ...

Page 6: ...6 Zhejiang Neoden Technology Co Ltd 1 3 Working Area Structure Figure 3 Top view of main mounting area ...

Page 7: ...7 Zhejiang Neoden Technology Co Ltd Figure4 X axis Beam Figure5 Main Placement Head Camera ...

Page 8: ...following components are prohibited from touching and impacting Return to zero column For the risk of accuracy failure refer to Figure4 When manually moving XY it must be carried out on the X axis beam moving point Warning of electric shock be sure to follow the requirements below Connect the input power supply that meets the requirements of the equipment the electrical interface of the machine to...

Page 9: ...mounting head and the light source of the IC camera will be on and flash briefly to indicate that the self test is normal 2 XY initialization origin reset is normal the software enters the file list interface and no error report pops up 4 After power on directly enter the file list page 5 See page 13 for the introduction of machine operation for details 6 Suggestions on production process 1 First ...

Page 10: ...ate file is similar but there are two different parts component list and fiducial setting B Please find the detailed operation steps of the differences on relative page Start Edit the file Save and return PCB feed setting Feeder settings Fiducial setting Penalized PCB first chip Component setup See P 12 See P 31 Select file and start 第 14 页 See P 14 See P 19 See P 19 See P 26 ...

Page 11: ...g an U disk select the file and click Export after the successful notice pops up the export is finished 5 Import from U disk for the files that have been edited offline they can be directly imported from U disk for mounting After connecting U disk click Import from U disk select the corresponding files in the new window and click OK When the imported files are showed in the file list the operation...

Page 12: ... mounting position Track Select Track mode put PCB at the track entrance position and click Forward it will be fed into the stop pin position this position can be adjusted manually Once pcb was stopped the cylinder will raise pcb and pin return back 2 1 2 Backward Click Backward cylinder will descend and pcb be transit to the end of track it will stop above the sensor position If there s SMT conve...

Page 13: ...1 5 Safe Height If there s some special higher component on the PCB please must set the safe height in case any collision during mounting Safe height can be set same as the higher component thickness 3 Panelized Board Information 3 1 SMD 1 Position Setting This is mainly to determine the first component on single or panelized PCB of manual program or imported file The principle is to collect and c...

Page 14: ...ia align button Notice when you program under Manual mode as we cannot assume the related PCB to be absolute 90 or 0 we need to setting the PCB angle angle deviation of PCB board compares to rails To minimize the deviation please select two points in parallel positions machine can calculate the PCB angle automatically When you program under the mode of import coordinate file no need to set this st...

Page 15: ...his panel align the center of this component After saving the data it will return to the PCB information automatically The data of left top on the alignment interface find the left top panel that is nearest to the left side but farthest to the feeding position then find the component same as the component that aligned on the left bottom align the center of this component Click save and back it wil...

Page 16: ...as following After select the corresponding mirror board panelized method column or row and data of column row may occur the situation of the align interface turn to gray and can t be edited then no need do position align Based on actual mirror board data right side is showing corresponding images and can find the first component on it The data of right top on original board on the alignment inter...

Page 17: ... will return to the PCB information automatically After setup click create panelized list the panelized list will be generated accordingly in the blank You can also double confirm each position by clicking Align Note The angel difference between original and mirror board is 180 degree original board is 0 degree mirror is 180 degree Skip For the block component corresponding to the number entered i...

Page 18: ... and the one that is relatively easy to find far away from SMD1 as fiducial points In this way the relative placement effect will be better during placement the reference point is determined manually 2 Auto alignment The machine will scan and align fiducial points automatically 3 Mark Point information 1 Mark point coordinate Import the coordinate automatically status the data collection of fiduci...

Page 19: ... you can input a certain value and ensure identify the Mark point more accurately 6 Circle Degree Input reasonable circle degree value can avoid interference from other points effectively 7 Mode Dividing into white point and black point select black point mode if have hole and bright point select white point mode if have bright point 8 Camera Support select left camera and right camera user can se...

Page 20: ...mmon footprint name as 0402 0603 0805 etc Skip setting includes true or false false means keep mounting true means skip mounting this component After finish all parameters editing the setting of first component information finish 4 Click New to add one row on the component list The information will exactly copy from last row Click align to find the component s coordinate Then click save then edit ...

Page 21: ...tive values The following figure show the process of importing Toy layer Introduction of other functions 1 Addition of component Click New the component list will copy one row from the adjacent row then modify the component information 2 Delete component Select the wrong component row click delete to remove the component 3 Movement of component When editing sometimes we need to do a slightly adjus...

Page 22: ...re is a deviation deviations are regular and relatively consistent please click position correction to enter the new vision page Click the left mouse button to align the center of the placed component Click the right mouse button to align the center of pad Then correct next one until finish all component and save The machine will remember the position after correction It will fix it automatically ...

Page 23: ...mns in the dialogue and align the three components right top left top left bottom The component degree will be based on actual situation Click create the machine will generate all the coordinate automatically Upper right 角 Upper left 上角 Lower left 2 The way to generate circle panel When the quantity of component is even Click batch create below dialogue will pop up Please fill in specification and...

Page 24: ... odd we need to find 3 components that are in isosceles triangle and then align the coordinates of those three points by turn Click create to generate 9 components coordinate in circle panel Component point 3 Start point Component point 2 All components setting on this files list such as nozzle selecting stack setting the coordinates of pick components adjustment setting and others components sett...

Page 25: ...25 Zhejiang Neoden Technology Co Ltd After click to save the coordinate information will be finished ...

Page 26: ...ders are the tray stack According to the actual feeder width the feeder qty will be reduced 5 1 Function of Feeder Information 1 Assign all sequentially After complete component information setting click Assign all sequentially the setting information will be assigned to each feeder automatically 2 Assign feeder and nozzle After complete stack information and nozzle setting click Assign feeder and...

Page 27: ...ault settings are grey and inactive Select a feeder click Apply to active the settings such as feeder exchange feeder nozzle IC tray feeder etc The setting sequence is Feeder or IC tray feeder Feeder basic information Nozzle 1 IC tray feeder info It is used to set tray package component s pick position Right top XY it refers to align the farthest component on the tray generally take the component ...

Page 28: ...e set by the scale setting scale setting is more convenient Fig 4 2 1 Fig 4 2 2 Initial angle default is 0 in some special cases you can change the mounting angle of the entire components by modifying the angle here Here specially pay attention to some components with direction requirement such as LED red green diode IC chip etc Footprint Value component footprint value Footprint refers to the foo...

Page 29: ...s Z axis downward speed Special notice for lead pitch distance 0 5mm please set this to a lower speed Vision against component to choose applicable vision method Such as For resistor capacitor please select Flying calibration For component which does not require high precision you can also select No action For IC you can select IC correction or big IC correction according to different IC sizes The...

Page 30: ...position pick height is correct or not If there is problem they can be re set in feeder basic setting Pick test after nozzle selection click this button the head will move to feeder position the component is feeded nozzle lowers down to pick component This procedure is finished without any pause Recognition test after the Pick test with component picked up then click this Recognition test to reogn...

Page 31: ...e corresponding pixel Note For special thick component you must input the thickness User can choose whether to click open size recognition according to their own requirement If open size recognition is clicked the machine will throw the component and pick again when working if the component size is not in corresponding with setting size information After above feeder information setting is finishe...

Page 32: ... have been assembled under the current file 5 The bottom side 6 display windows are real time feedback for component recognition images 6 Right side buttons introduction Start machine starts the current file s assembly procedure Step operation for each single assembly procedure Stop stop current assembly work Exit after assembly is finished please directly click this button and back to home interf...

Page 33: ...the same time which will greatly improve placement speed It is recommended for component whose size is bigger than that of 0603 For NeoDen9 the simultaneous pick nozzles are nozzle 1 and nozzle 4 or nozzle 2 and nozzle 5 or nozzle 3 and nozzle 6 2 Rail continuous mounting this is for PCB continuously feeding to realize continuous automatic assembly operation 3 Pick up position optimization once th...

Page 34: ...s button front IC camera will take a photo and the image above front IC camera will be displayed 7 Right Mark Camera Left Mark Camera it s to test the photograph function Click this button the corresponding mark camera will take a photo and the image below the corresponding mark camera will be displayed 8 Head initialize head initialization can be executed before mounting 9 Nozzle Height Calib it ...

Page 35: ...Align method Include left mark camera nozzle 1 6 right mark camera choose the alignment method according to the actual situation right side will show the real image by mark camera alignment Nozzle Down Test When mark cameras are selected as the alignment mode this function is gray and inoperable When selecting nozzle 1 6 this interface turns black and can be operated The user must first lock the p...

Page 36: ...any revision is required we suggest you contact our engineer to get detailed instruction first P S All parameters were set up before shipping usually no adjustment is required This section will provide a brief introduction for all parameters to get detailed adjustment instruction please contact our technical engineer Right buttons functions Config save to click Save after changing the parameter Ad...

Page 37: ...d below When any software upgrade is required please copy the upgrade file into the subdirectory of U disk click software upgrade to load it Then follow instructions to upgrade it English this machine supports Chinese and English To convert it into English a password is required 9 1 Feeder Position Config This interface is used to setup pick offset and test feeding for each feeder The left column ...

Page 38: ...38 Zhejiang Neoden Technology Co Ltd 9 2 Component Positions Setup ...

Page 39: ...oint of the red cross cursor You can use the Red Cross to select the center position of the mark point If the deviation position is within 10 wires it is regarded as the completion of the mark After the left camera is aligned click mark to locate it right Similarly you can also use the cross to select the center position of the line mark point Note both left and right cameras shall be positioned a...

Page 40: ...ccordingly 6 Exchange Nozzle Position after Administration Login click to align the position of exchanging nozzles accordingly 7 Automatic calibration Check Nozzle Position Check the position of nozzle 1 6 in the center of the front IC camera Click this button 1 6 nozzles will act automatically and display in this interface Automatic positioning of nozzle It can realize the automatic positioning o...

Page 41: ...t without checking with NeoDen Team Warning This is only need to do after the Linear was reinstalled or some mechanism changed Please do not change it without checking with NeoDen Team Warning This is a must do step after replaced the motors and belts or re tested Otherwise the nozzles may crash down to break somewhere And also please do this step cautiously under the instruction from NeoDen techn...

Page 42: ... Angle Right Mark Camera Initial Angle Front IC Camera Initial Angle and Back IC Camera Initial Angle Track Feeding PCB Duration S track forward to the conveyor and sending the signal the duration of waiting for the PCB feeding Open Cover to Cut Off Motors this is to prevent any body damage during picking and placing if set value 0 in the mounting process when open the cover the machine will turn ...

Page 43: ...ny other general standards IPC Standard and SJ T10670 1995 SMT General Technical Requirements Adjust the programming file according to the placement effect after the first production test 1 If there are any specification direction and polarity issues please do the adjustment according to the process file 2 If there is any deviations of the chip placement please do the adjustment by following two m...

Page 44: ...nt library 4 The size of nozzle is inappropriate or insufficient suction 5 The nozzle has solder paste or rubbish cause air leakage 6 The nozzle is damaged or cracked cause air leakage 10 4 Continuous SMT production Follow the SOP to start production Notes 1 Do not touch the surface to board to avoid damaging the printed solder paste 2 When the error message occurs please check out and solve it a ...

Page 45: ...5 Zhejiang Neoden Technology Co Ltd Front fixed buckle Material sending wheel gear Press material cover Locking Claw Tail board Single track wheel Hand Shank Tape coiling wheel Cylinder Snap joint cover ...

Page 46: ...al sending handle ensure the proper wrapped see figure 1 then loosen the lamellule 2 Installing the tape and reel components setting the reel on reel storage at the back side of the feeder pull out approximately 10cm length tape separate the film and tape then put into transfer storage see figure 1 The tape should be closely matched with the gear and the film should pass through the upper denomina...

Page 47: ...t setting of reel in reel storage see figure 5 Fig5 2 The film is twisted not tight enough or the film is not between the white guide wheel and the black gear 3 Cautions Strictly refer to the instruction manual to use the feeder and non standard operation is strictly forbidden Warning when installing the feeder if feel the hand press is not strong or loose match in place then it is forbidden to ...

Page 48: ... thefixed plate The handleis the mainway tolock the feeder so pls pay attention toprotect this part Note Don t move thefeeder while theequipment is running orit maycausecollision problem 11 3 1 Nozzle The size of the nozzle Please choose nozzles according to the shape and size of components Table1 1 Nozzle Type Regular Regular Regular Regular Regular Regular Regular Regular Model CN030 CN040 CN065...

Page 49: ...P P machine is that high accuracy device which requires a clean working environment with constant temperature and humidity so it s necessary to have a routine maintenance Model Recommendation Imperial system CN030 0201 CN040 0402 optimal CN065 0402 0603 etc CN100 0805 diode 1206 1210 etc CN140 1206 1210 1812 2010 SOT23 5050 etc CN220 SOP series ICs SOT89 SOT223 SOT252 etc CN400 ICs from 5 to 12mm ...

Page 50: ...ther the components package is matched with related feeder If not please correct them As to tape reel feeder when ran out of one reel operator must check whether newly changed tape reel is correct or not After import the SMD file or edit chip list manually please recheck each components No nozzle rotation angle and placement position to make sure correct Operator must check the first finished PCB ...

Page 51: ...otate smoothly Z axis motor Checking if the placement head can go up and down smoothly Use your finger to push the nozzle to check if it moves smoothly Let each nozzle head up and down beyond the normal range Vacuum pressure Checking all nozzles vacuum pressure If abnormal please clean nozzles Positive pressure Checking if the positive pressure normal Optical axis Checking whether it is covered du...

Page 52: ...al and horizontal direction full clean all round solder paste fill solder pad Using above such printing graphics device after reflow soldering will get good welding effect then Problem Reason Issue Solution Solder paste graphics dislocation Holes on the stencil not good match with solder pad No enough precision of the Printing machine easily cause bridge connection Adjust the stencil position Adju...

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