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HBC-series V7 LV+MV
Programmable brushless controllers for industry using
TMM
®
xxxxxx
– 3
HBC-series
V7
These motor speed controllers provide very quality, smooth motor controls for electric cars, karts, bikes, scooters, boats,
aircrafts, gliders, UAV, paraglides etc.. Great application is located in many industrial drives for pumps, winches, robots,
production lines, ….
Possibility of safety disconnects the battery for running engine (Emergency STOP).
Controller uses the best available power MOSFETs or IGBT modules for higher voltage and synchronous PWM for achieve very high
efficiency.
They feature very advanced (state-of-the-art) algorithms of moor control as well as safety of operation. Controller concept is based on
a long experience with control of both sensorless and sensor BLDC (resp. PMSM) motors in very heavy and demanding operating
conditions. For driving are used very powerful 32-bit ARM microcontrollers.
To enable our customers to exploit the newest developments and satisfy new requirements, SW update of the PC programs as well
as the firmware update of the controller can be carried out by the customer himself/herself though the internet at any time. Thanks to
this are easily accessible customer-specific modifications and adjustments FW.
Basic Features:
Working range controllers
Low Voltage:
up to 63V, up to 250A continuous
power up to
15 kW
Working range controllers
Medium Voltage:
up to 120V, up to 140A continuous
power up to
15 kW
Working range controllers
LV + MV:
16
63/500A or 16
120V/280A continuous
power up to
33 kW (another manual)
Working range controllers
High Voltage:
120
– 400V, up to 300A continuous
power up to
60 kW (another manual)
Small dimension and weight, many modification
Controlled by powerful 32-bit processor ARM Cortex
Very clear and easy parameters settings by PC with operating system Windows (XP, Vista, 7)
Firmware update via internet
Data transfer to PC (or other equipment) and
displaying in real time
(Monitoring)
Internal
Data logging (BlackBox, record of voltage, rpm, cur
rents, temperatures, …) record 12 minutes in length, with the external
extension of up to several weeks
Very clear indication of controller states and error codes using 4 LED
Synchronous rectification, very high efficiency
98
99%
Motor PWM in range
8
32 kHz
Suitable for inrunners as well as outrunners
Very high rpm limit
250.000 rpm
for 2 poles motor (standard version)
Suitable for motors without pole limiting
Sensor motors as well as sensorless motors supported
Automatic settings and optimization of sensor position
Cruise Control function supported with external module CC1
Support regenerative braking and battery charging under braking
Support many working modes (
PWM,
constant rpm, constant torque / car mode, boat mode, plain mode
)
Very smooth step of throttle
2048 values
Possibility to connect brake lights or flashing beacon, indication and outputs
Auxiliary switching
DC/DC converter
with output voltage
5V
or
12V
, currents up to
1A
(only
Low voltage
types)
Electronic reversing
Monitoring all phases and bus
Configurable current limits forward / backward
HW support of the voltage, current and temperature fuses
Brake configurable in main control channel or in auxiliary control channel
Controlling by PWM, voltage, potentiometer, data (CAN, RS-485, RS-232 TTL), logic signal
Support BMS (Battery Management System
MGM compro
for Lithium batteries)
Support measuring (monitoring) of each battery cell
Unmatched protection and management of Lithium batteries
Conversion (recalculation) to internal battery voltage (independence of the processes of internal resistance and currents)
Support any type of the battery (NiCd, NiMH, A123, Lipol, Li-
Ion, LiFePo4, Pb, …) or power supply
Support of safety disconnects the battery for running engine (Emergency STOP) for some type of the controllers
Support external display units (display current, rpm, voltage, temperature, energy (fuel meter), ….)
Monitoring controller temperature, motor temperature, battery temperature
Monitoring internal voltages and temperatures
Electronics feeding from traction voltage (available for
Low voltage
types up to 63V only) or from external supply 14
35V
Dropout of driving signal protection (cut-off potentiometer, etc.)
Current multiplication: take less current from battery, output more current to motor
Compact dimensions
Cooling by airflow, by fan or by water
Support of customer modification of firmware and HW
Support of customer configuration of HW
