Metal-Fach Z589 Operating & Maintenance Manual Download Page 18

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Z589

Round Baler

7500194

DANGER! Before entering the baler chamber for servicing, lock the hydraulic lifts with suitable

clamps to avoid crushing hazard.

7500197

DANGER! Do not stand behind the machine to prevent crushing hazard from sudden

movement.

7500198

DANGER! Do not pass or stay under the lifted baler gate to avoid crushing hazard, unless

suitable protective measures are in place.

7500199

DANGER! Keep clear from the space between the tractor and the machine when the engine is

running. This area is extremely hazardous.

7500201

DANGER! Exercise extreme caution when working near electrical power lines.

7500203

DANGER! Before attempting any intervention with the machine, make sure that all machine

parts have come to a full stop and prevent any sudden movement with proper precautions.

7500207

DANGER! Do not feed or remove the product by hand in front of the pickup when the machine

components are running. This may result in the hazard of pinching your upper limbs or the entire

body by the machine.

Summary of Contents for Z589

Page 1: ...OPERATING MAINTENANCE MANUAL Z589 ROUND BALER Read the operating manual before using this machine EN Z589 EN03 28 08 2012...

Page 2: ...ade cutting system Unauthorised copying or reproducing this Manual in part or whole is prohibited METAL FACH reserves the right to exercise claims for damage from unauthorised copying or reproduction...

Page 3: ...5 TRANSPORT AND DRIVING CHAPTER 6 OVERVIEW CHAPTER 7 OPERATING INSTRUCTIONS CHAPTER 8 FIELD WORK OF THE MACHINE CHAPTER 9 MAINTENANCE AND ADJUSTMENT CHAPTER 10 F Bus CONTROL SYSTEM CHAPTER 10 ET EASYT...

Page 4: ...contents contact the nearest METAL FACH Dealership or Authorised Service Centre This Manual must also be known and understood by all operators of this machine to assure that the only persons who will...

Page 5: ...e evaluation PN EN ISO 4254 1 2009 AC 2010 PN EN ISO 12100 2011 PN EN ISO 4254 11 2012 PN EN ISO 13857 2010 and the following standards PN ISO 3600 1998 PN ISO 11684 1998 and the Regulation of the Min...

Page 6: ...anufacturer may modify it without notice All dimensions are given in millimetres mm All references to mass weight are in kilograms kg The character is any value between a minimum and a maximum value o...

Page 7: ...the frame 4 Number of prongs per row 28 Total no of prongs 112 Support wheels Fixed Tyre tyre tread size 16 650 10 Service height adjustment Mechanical 7 positions COLLECTOR Z589 3 No of prongs 16 Pr...

Page 8: ...reels with double wrapping 6 cord 1 net 1 3 4 BELTS Z589 2 Z589 3 No of belts 6 Width 179 Length 10540 Fasteners MATO U24BS n 13 3 5 TYRES Ply rating Radius mm Speed km h Capacity kg Pressure bar Out...

Page 9: ...trol valves Required oil flow rate 25 lpm Electrical system 12 V negative common Max transport speed For tractors with closed cab If using a tractor order a hydraulic hose guard 3 8 BALE CHARACTERISTI...

Page 10: ...it 24Mhz Memory Flash Static RAM EEPROM Sound alarm Buzzer Protection IP65 Operating temperature 0 50 Storage temperature 10 70 Relative humidity 100 Enclosure ABS Colour Black Mounting Magnet Dimensi...

Page 11: ...chine do that too This symbol is a personal safety WARNING of a potentially hazardous situation All personal safety WARNINGS herein are identified with this symbol and a warning phrase which indicates...

Page 12: ...underage persons or unskilled persons persons with health problems or persons without a valid driver s license The work range of the machine is a hazardous area Before starting the machine make sure...

Page 13: ...4 6 Work garment for more information Keep a safe distance of the working machine from electrical power lines The machine is largely made of metallic parts any contact with electrical power lines or...

Page 14: ...ning back at the end of the headland and before negotiating very tight turns Rest the PTO drive shaft on a suitable support when unhitching the machine from the tractor Do not start rolling a bale bef...

Page 15: ...fore stopping the tractor engine and removing the ignition key Remove all dirt accumulated between the moving parts of the machine Do not clean the machine with high pressure jets of water otherwise t...

Page 16: ...page 13 Z589 Round Baler Diagram LOCATIONS OF ROUND BALER SYMBOLS INSIDE Z589 2 only FRONT RIGHT HAND side REAR LEFT HAND side...

Page 17: ...to purchase The following pages show and explain all warning signs placed on the baler and shown in the diagram Locations of round baler symbols Read and understand each warning symbol description and...

Page 18: ...NGER Keep clear from the space between the tractor and the machine when the engine is running This area is extremely hazardous 7500201 DANGER Exercise extreme caution when working near electrical powe...

Page 19: ...limbs 7500212 DANGER Do not stand behind the machine before the bale is released Keep a safe distance 7500221 DANGER Do not approach too close to the machine Hazard of limb crushing or severing due t...

Page 20: ...t the operator against moving mechanical components and those components from accidental ingress of foreign bodies 1 Transmission gearbox guard 2 Front right hand belt guard 3 Front left hand belt gua...

Page 21: ...y The rotor drive is coupled with a shear bolt which protects against overloading and foreign bodies 4 5 5 BLADES Z589 2 only To prevent ingress of foreign bodies e g stones branches etc into the mach...

Page 22: ...The machine features a component which facilitates locking the gate open to prevent it from accidentally shutting when the operator is inside of the machine to service the internal components If you...

Page 23: ...tions valid in your country Use proper PPE personal protection equipment if there might be a risk of dust emission or hazardous substance emission during servicing or operating the machine 4 8 ENVIRON...

Page 24: ...ractor for towing Connect the machine s electrical system to the tractor and verify that the turn indicators parking lights and brake lights work Before towing Lift the pickup into the transport posit...

Page 25: ...and carefully Avoid sudden movements Load the machine on a truck or a rail car DANGER Lifting and overhead handling can be extremely hazardous Be very careful Verify the technical condition and the ca...

Page 26: ...ing shipped the machine on the carrier vehicle verify that the condition and alignment of the machine are not hazardous before unlashing Unlash the safety fasteners of the carrier vehicle from the mac...

Page 27: ...ine lines when they are coupled with the double action sockets on the tractor hydraulic system The PTO drive shaft when coupled to the tractor and the machine transmission gearbox transfers power from...

Page 28: ...e Z589 3 only The product is compacted into round bales with the belts which run on fixed and moving rollers The required bale size from the minimum of 0 50 m to the maximum of 1 65 m is produced by a...

Page 29: ...ards explained herein Before starting your work make sure that the machine is in good technical order all lubricant levels are good and all parts prone to wear or damage are in good shape DANGER Befor...

Page 30: ...at the machine is aligned horizontally and stable and the ring O is level with the tractor hitch assembly Turn the crank M on the support P to lower or raise the tow ring until it is aligned properly...

Page 31: ...he machine tow bar for hitching to the tractor Stop the tractor engine and remove the ignition key The machine must be completely detached from the tractor The machine support must rest on the ground...

Page 32: ...baler tow bar to do so Remove the bolts V Turn and align the tow bar in the upper hitch position while keeping the towing ring parallel to the ground When the position is aligned check that the spring...

Page 33: ...tery power cable plug S1 should be located in the rear of the tractor Install the control terminal in a readily visible spot that is always within the operator s reach in the tractor cabin Locate the...

Page 34: ...nual Install the PTO drive shaft supplied with the machine between the tractor PTO and the machine transmission gearbox The PTO drive shaft coupling style on the tractor end is shown on the joint The...

Page 35: ...raulic system the gate opening and closing movement and the pickup lifting and lowering movement Note you need to switch the pickup cut off valve to OPEN to unlock the device for lifting Test the elec...

Page 36: ...other cord grades Open the side right hand guard panel and install the cord hanks in the cord cartridges Tie the cord hanks together 3 3 so that the cord passes the separator holes and magazine mouth...

Page 37: ...nds extend from the other end of the tubes by approximately 20 cm CAUTION Install the wrapping cord with the tractor engine stopped and the control terminal off Be careful when working close to the bl...

Page 38: ...sure that the cutting assembly is released i e the wrapper must be in the original run limit position CAUTION Be careful when working close to the wrapper blade 7 6 3 PICKUP WHEEL ADJUSTMENT The servi...

Page 39: ...to Pull out the rake with the spring clamps FM Remove the bolts V1 from the brackets Set the brackets S at the desired height and replace the bolts IMPORTANT Set the brackets S on the same level on th...

Page 40: ...oduct rows are narrow and or low set protective shield closer to the pickup prongs otherwise move the protective shield away from the pickup prongs 7 6 6 CUTTING ASSEMBLY Z589 2 only If the machine is...

Page 41: ...1 or 2 a The hard core bales are produced with the pin S installed at any position and fastened with the plug C b The soft core bales are produced with the pin S installed in a soft core position and...

Page 42: ...knob M clockwise to increase the baling pressure and make heavier bales Turn the knob home to achieve the maximum baling pressure of approx 195 bar Turn the knob M counter clockwise to reduce the bal...

Page 43: ...o finely 7 7 2 PRODUCT ROWS It is critical to properly form the product in rows to achieve optimum baling Once the product has been shredded and properly dried form rows of it in the field You can for...

Page 44: ...F Bus control system programs 10 ET EasyTronic 8 2 DRIVING SPEED Adapt the driving speed to the product being processed and the terrain 8 3 BALING CHAMBER CHARGING optional accessory kit If the baler...

Page 45: ...e Remove all persons clear from the direct vicinity of the machine and from behind the gate Open the gate with the hydraulic DCV lever of the tractor Wait until the bale clears the baler and close the...

Page 46: ...s stop completely Turn off the F Bus system Tilt the bracket S on the left and right hand sides to release and pull out the rake Put on protective work gloves and clear the product jam with proper too...

Page 47: ...Turn off the F Bus system Unlock and remove the safety pin S on the left and right hand sides and lift the clamp hook G Remove the protective shield Put on protective work gloves and clear the produc...

Page 48: ...d must be removed e g stones branches etc put on protective work gloves or use proper tools CAUTION Be extremely careful the rotor working zone is extremely hazardous due to the blades located therein...

Page 49: ...n the ground and secure it with the safety pin Lift the machine 2 3 cm over the tractor hitch to unhitch Lift the PTO drive shaft support uncouple the PTO drive shaft from the tractor and rest the sha...

Page 50: ...ne Follow all relevant safety standards explained in Chapter 4 General safety standards All maintenance work must be carried out after stopping the machine and with all of its moving parts stopped Sto...

Page 51: ...horn replace the part with a new one of identical ratings Bolt M8x45 10 9 UNI 5738 DIN 960 non galvanized partial thread Remove the bolts V and the safety guard on the left hand side of the pickup Ver...

Page 52: ...of the rotor gearbox Verify that there are no shear bolt parts stuck between the gears Switch the rotor to idle set the rotor coupling level L to neutral Use the crank M supplied with the machine to a...

Page 53: ...ENSIONERS The roller chains of the machine are tensioned automatically by spring action tensioners Periodically inspect the chain tensioning and readjust if necessary Check the functioning of the auto...

Page 54: ...t if necessary Check the functioning of the manual chain tensioners Open the left hand guard panel to check and adjust the chain tension and close it again once finished readjusting Feeding roller cha...

Page 55: ...chain tension Once finished readjusting retighten the counternut d and the bolts V2 Reinstall the guard and retighten the bolts V1 Big roller chain tension Z589 2 Loosen the bolts V1 and remove the g...

Page 56: ...chain tension Once finished readjusting retighten the counternut d and the bolts V2 Reinstall the guard and retighten the bolts V1 Collector assembly chain drive tension Z589 2 only Loosen the bolts V...

Page 57: ...remove the guard Loosen the 2 bolts V2 from the machine wall interior Loosen the counternut d then loosen or tighten the adjustment screw VR to set the proper chain tension Once finished readjusting...

Page 58: ...ng the tensioner upward Retighten the 2 bolts V2 when finished Reinstall the guard and retighten the bolts V1 Pickup chain tension right hand side Remove the bolts V1 and the pickup right hand guard L...

Page 59: ...9 4 1 DANCING ROLLER SCRAPER Open the baler gate to facilitate the planned actions and lock the gate open with the gate safety lock see Chapter 4 5 9 Gate safety lock Open both side guard panels of t...

Page 60: ...n each side and adjust the distance D between the roller and the scraper blade by slightly tapping the scraper with a hammer Distance D 0 0 5 mm Once finished adjusting retighten the 4 bolts V then ve...

Page 61: ...t DANGER When working with the scraper be extremely careful The scraper blade is very sharp The scraper weight is a crushing hazard Remove the bottom roller fastening screws Ru on the gate and relocat...

Page 62: ...h the gate safety lock see Chapter 4 5 9 Gate safety lock Stop the machine and wait until all moving machine components stop completely Stop the tractor engine and remove the ignition key 2 Loosen the...

Page 63: ...safety lock and close the gate f Start the tractor and engage the PTO at a low speed to check if the belts are running correctly Repeat the steps a to f until correct adjustment is achieved If the bel...

Page 64: ...Make the rivet joints from the right hand side to the left DANGER Use a 500 800 g hammer 11 Open the vice and remove the belt by bending it slightly to the back 12 Insert the next staple rivets place...

Page 65: ...to produce a perfect rivet joint 10 Make the rivet joints from the right hand side to the left DANGER Use a 500 800 g hammer 11 11 Use a special air gun instead of a hammer max pressure 6 bar 12 Open...

Page 66: ...tempting any maintenance or adjustment of the double cord wrapper Stop the tractor remove the ignition key and wait until all machine parts stop completely Turn off the control system Cord brake adjus...

Page 67: ...d and move both parts to the required distance Retighten the four nuts d when finished Replacing the blade If the cord wrapper blade is too blunt to cut off the cord replace it if broken reverse it i...

Page 68: ...ller R by operating the relevant adjustment screw VR located on the stop F CAUTION Be careful when working close to the net wrapper arm and the wrapper blades Open the right hand side guard panel Remo...

Page 69: ...tter blades If the net wrapper blades do not cut the net any more because they are worn out or broken replace them Remove the rivets R which fasten the blades Replace the worn out or broken blades and...

Page 70: ...ne over the F Bus control system Adjust the distance X at approx 1 3 mm between the sensor S and its respective reference R as shown in the example drawing which is indicative only With the F Bus cont...

Page 71: ...VER touch the ground Adjust the pickup service height to keep the prongs at least 2 3 cm over the ground See Chapter 7 6 3 Pickup wheel adjustment for more information 9 8 2 HYDRAULIC PICKUP LIFT You...

Page 72: ...e control system Loosen the 4 bolts V the 2 top and the 2 bottom which fasten the clamp F of the prong to be replaced Remove the clamp so that the bolt V heads pass the clamp holes Remove the bolt B r...

Page 73: ...olts V1 and the pickup right hand guard Loosesn the 4 bolts V2 on the cam Adjust the cam alignment by turning the piece and move the pickup prong to or away from the handling assembly or the pickup on...

Page 74: ...All or several blades are replaced with spares CAUTION Before attempting to disassemble or assemble the blades Open and lock the gate open with the gate safety lock see Chapter 4 5 9 Gate safety lock...

Page 75: ...s Disengaged position the lever M is down Stop the blades to be removed in the baling chamber by grasping their end and pulling them out You can turn the rotor by hand with great caution to facilitate...

Page 76: ...osition the lever M is down Install the sharp blades or the blank blades into the respective mount slots You can turn the rotor by hand with great caution to facilitate installation of the blades Make...

Page 77: ...r demand and improve the cutting performance IMPORTANT Do not overheat the blades when sharpening otherwise their wear resistance will be reduced Sharpen one side of the blade edge only DANGER Proceed...

Page 78: ...heck the tightness of the fastening bolts and nuts and retighten them as necessary by following the Table 11 4 Tightening torques Check the tightening of all nuts and bolts after the first 3 operating...

Page 79: ...100 Relubricate all rotating parts wheel toothed rims bearings chains pivot pins and shafts DANGER When relubricating or regreasing follow all relevant safety standards explained in Chapter 4 General...

Page 80: ...se to the lubricator thoroughlyclean all lubricator connections to prevent mud dirt and foreign bodies from mixing with the grease which would reduce or eliminate the lubricating effect altogether Fee...

Page 81: ...ctuated each time the gate is closed the motion which actuates the lubricating pump The oil flow rate can be adjusted by directly adjusting the travel of the piston P located on the pump If the oil fl...

Page 82: ...dition of the automatic lubrication filter Open the left hand side guard panel Undo the clip bands F and replace the filter with an identical new one Retighten the clip bands F Close the left hand sid...

Page 83: ...the bolts V IMPORTANT 1 Check and periodically inspect the oil level in the transmission gearbox every 1000 bales and or 50 operating hours 2 Use the oils recommended by METAL FACH in Chapter 9 13 Lu...

Page 84: ...d under the machine where the oil will be flowing and undo and remove the plug screw VT located on the gearbox bottom accessed through the machine chassis frame opening Drain the gearbox oil into the...

Page 85: ...or collected material Clean them with damp cloths Clean the control terminal screen with a damp cloth and a mild detergent to prevent wear of the stickers 9 16 MAINTENANCE AFTER FIRST 30 OPERATING HO...

Page 86: ...oil stains DO NOT start the machine Find the oil leak source identify the damage and call your nearest Authorised Service Centre Do the following periodic and regular checks which are obligatory when...

Page 87: ...that all safety equipment of the machine is correctly set Clean the machine thoroughly Dirt attracts moisture which may corrode metallic parts Inspect the machine thoroughly and replace all damaged a...

Page 88: ...FTER STORAGE Before operating the machine again thoroughly check the technical condition of the baler and do all maintenance procedures explained in Chapter 9 Maintenance and adjustment Read this Manu...

Page 89: ...re installed on the machine and available according to the machine configuration PB POWER BOX MF CORD module MC CUTTING module MR NET module This F Bus electronic control system works with the followi...

Page 90: ...side of the machine which monitor closure of the gate before and during each work cycle 10 2 3 PTO SENSOR An active sensor which transmits the PTO RPM which is used to control the wrapping process 10...

Page 91: ...sensor detect the number of revolutions of the net spreading roller The control system converts the count signal into the metres of net preset in the program and releases the actuator for the next net...

Page 92: ...10 2 12 BALING CHAMBER CHARGING SENSOR KIT both sides Two active sensors are connected to two arms which monitor the movement of the belts and indicate the driving direction to assure uniform chargin...

Page 93: ...s positive the blue cable is negative Route the power supply cable through the tractor to have the COBO connector in a position handy to the operator but always in the rear of the tractor CAUTION Mind...

Page 94: ...es not obstruct the driving manoeuvres and are clear from any moving parts Press the ON OFF button on the control terminal and check that the device is turned on 10 ET 2 EASYTRONIC CONTROL TERMINAL FU...

Page 95: ...F2 Do the function displayed in the 1st row of the display bottom right for F2 and bottom left for F1 over the buttons Navigation buttons Move the cursor around the display screen and enable selectio...

Page 96: ...nic program and the individual button functions 10 ET 4 1 PROGRAM MENU DANGER The program menu descriptions may vary with the equipment configuration of your machine Select the Program icon and confir...

Page 97: ...e Status icon and confirm with OK This menu enables read only selection and display of the machine status information The menu has four submenu items Info Warnings Machine Test Settings Check 10 ET 4...

Page 98: ...he respective value Bale diameter Use and to set the target bale diameter to be produced Minimum diameter 60 cm Maximum diameter 165 cm Increment 1 cm Wrapper Use and to select the wrapper type to be...

Page 99: ...to select whether you want to save choose YES or discard choose NO the changes only when you want to exit the Program Menu by pressing OK or CANC Use or to select the answer and confirm with OK EasyTr...

Page 100: ...en has three main sections 1 The description of the current work stage 2 The graphical visualisation of the current work stage with or without data 3 the soft key functions for F1 and F2 When you sele...

Page 101: ...de shown 5 Cutting assembly Active text indication Inactive no text or icons Inactive shown 6 Warning the Warning icon if displayed indicates a fault See Chapter Warning messages at the end of this Ch...

Page 102: ...rapping command is shown as already selected and confirm with OK Use to select Auto and confirm with OK Press CANC to exit the menu Method 2 Press F2 in the Work menu to open the Other submenu here th...

Page 103: ...tor can read 1 Wrap type in use Cord shown 2 Pulleys If the pulleys do not turn EasyTronic will display a warning message 3 Number of cord winds at the bale edge 4 Number of cord winds in the bale cen...

Page 104: ...you to save YES or cancel NO the changes Use or to select the item and confirm with OK F2 OTHER The Other submenu enables direct modification of status of certain machine functions Use or to select th...

Page 105: ...th cord only NET counter The number of bales wrapped with net only Use R and L to navigate the subcounters Use and to cycle through the Master Counter and the numbered counters Opening a numbered coun...

Page 106: ...he warning messages on the list the numbers show the total number of listed messages e g 03 15 is the third message of fifteen All Displays the whole list of EasyTronic warnings Each list page shows t...

Page 107: ...to start the cord wrapping simulation Net Press and hold to drive the net wrapper arm into the baling chamber Use to return the arm to its home position EasyTronic also enables simulating the net wrap...

Page 108: ...ited Use R and L to select an icon and then use and to select the menu text item and confirm with OK You can display different screens and read the data from the individual lists thereof General Date...

Page 109: ...f the EasyTronic buttons Confirm with OK or F1 OK Alarm Volume The volume of the major function buzzer Use and to adjust the buzzer volume Value 5 minimum volume Value 10 maximum volume Confirm with C...

Page 110: ...upted Use and to activate YES or deactivate NO the option Confirm with OK or F1 OK Note Certain other functions are also disabled with the hooks IMPORTANT This function is deactivated when EasyTronic...

Page 111: ...the option Confirm with OK or F1 OK Auto save cord distance from edge Start the tractor to use this function This function is password protected enter the PIN 00001 Use R and L to choose a digit Use...

Page 112: ...to the F Bus system Press F2 Scan to find the devices Once finished scanning EasyTronic will display the found devices IMPORTANT New equipment installation with F1 New is restricted to the Dealership...

Page 113: ...ion is restricted to METAL FACH Dealerships and Service Centres IMPORTANT The following troubleshooting operations and machine settings modifications shall be made in close coordination with the METAL...

Page 114: ...w When the Home screen is displayed use to select the Motors icon and confirm with OK Use R to select NET wrapper Use to move the inner wrapper arm towards the belts until STOP is displayed Lift the g...

Page 115: ...its run and leave the net end hanging loose IMPORTANT Once the net has been properly installed set the net wrapper in its original position by pushing before starting the machine to work Press CANC t...

Page 116: ...lades Use OK and F2 to select Other then use to select the Inactive CUT item Confirm with OK The blades will be withdrawn and the CUT message will be cleared Method 2 Extending withdrawing the blades...

Page 117: ...onitor the EasyTronic terminal display while sitting in the driver s seat in the tractor cab while the product is charged to the baling chamber and steer the tractor according to the shifting bar blac...

Page 118: ...u for more information about the baling screens Machine with cutting assembly Z589 2 only Blade status extended withdrawn Two screens will be displayed alternately at work to indicate the current oper...

Page 119: ...left hand edge and then go home to trigger the cord cutting system If the cord is not cut or gets jammed during the wrapping cycle EasyTronic will issue a display and sound warning However the wrappi...

Page 120: ...rompt you to open the machine gate to release the bale DANGER Before opening the gate Make sure that you are parked on a flat ground or when parking on a slope the machine gate is directed down the sl...

Page 121: ...ayed on the EasyTronic terminal will read the following abbreviations CD right hand side loading CS left hand side loading DI bale diameter potmeter ES ejector module MC CUT module MF CORD module MR N...

Page 122: ...page 119 Z589 Round Baler WORK CYCLE 1 MACHINE READY AND START OF WORK 2 CYCLE IN PROGRESS 3 STOP 4 WRAPPING IN PROGRESS Cord Net 5 BALE READY FOR RELEASE 6 CLOSE...

Page 123: ...w all the procedures explained in Chapter 9 Maintenance and adjustment PROCEDURES DAYS MONTHS Relubricate all points shown with the sticker P N 7500214 10 Relubricate the gate hinges 2 Relubricate the...

Page 124: ...oning arms 7 Check the belts and their tensioners 1 Check the tyre pressure 1 Check that no lift hydraulic hose or connectors leak 7 Check the transmission oil level 1 1000 Check the oil filter of the...

Page 125: ...9 9 7 3 14 10 3 17 12 5 10 13 22 M8 24 17 7 34 25 41 30 3 13 9 16 M10 48 35 4 68 50 2 81 59 8 17 11 16 M12 85 62 7 120 88 6 145 107 19 3 4 M14 135 99 6 190 140 225 166 22 7 8 M16 210 155 290 214 350 2...

Page 126: ...page 123 Z589 Round Baler 11 6 BELT RUNNING Note The arrows show the direction of belt movement...

Page 127: ...page 124 Z589 Round Baler 11 7 ELECTRICAL SYSTEM 1 7 pin plug 2 Tail lamp left hand 3 Tail lamp right hand 4 Front lamp left hand 5 Front lamp right hand G YELLOW B WHITE V GREEN M BROWN R RED N BLUE...

Page 128: ...ble tractor side S1 COBO female connector rear view Red positive 12 V Black negative Power supply cable machine side C COBO male connector rear view Red positive 12 V Black negative Control cable CS L...

Page 129: ...to DIN 72581 3F Fuses of the POWER BOX PB FUSE 1 yellow 20 Amps Cord drive fuse MF FUSE 2 white 25 Amps CUT drive fuse MC FUSE 3 green 30 Amps Net drive fuse MR FUSE 4 red 10 Amps Accessories electrov...

Page 130: ...page 127 Z589 Round Baler...

Page 131: ...e product The pickup speed is too high relative to the working speed The gate sensor is misaligned Reduce the PTO speed The pickup prongs are missing the product The pickup speed is too low relative t...

Page 132: ...belt tensioning arm rollers are stuck Check the roller bearings Excessive product loss from the machine The product is very dry and breaks up Bale at an increased working speed with the PTO speed red...

Page 133: ...e or replace the cutter blade The cords are not ahead of the cutting assembly Readjust the blade guiding arm clamp screw The cord does not run over the pulleys The cord is tangled up in the hank Untan...

Page 134: ...path Remove the product The hydraulic system output is disconnected from the tractor Check and properly retighten the hydraulic output quick release coupling The hydraulic system does not work The hy...

Page 135: ...cable Make sure that the COBO female connector tab firmly fits the COBO male connector groove The data cable is disconnected from the terminal Plug the data cable connector in the control terminal fe...

Page 136: ...the bale The bale is in the ejector The display reads Low battery Low battery voltage Check the battery or the tractor alternator system The display reads Incorrect bale wrapping The net cord is not f...

Page 137: ...available for your baler model 13 1 ACCESSORIES The accessories include optional equipment which is factory installed on custom order when you buy the machine Net wrapper Plastic sheet wrapper Extra...

Page 138: ...LAND UL KRESOWA 62 WARRANTY CARD BALER Z562 The warranty service is provided on behalf of the Manufacturer by filled out by the seller Date of manufacture Date of sale Serial number Signature of the S...

Page 139: ...EL PRECAUTIONS 9 4 2 2 MACHINE WARNINGS 11 4 3 MAINTENANCE SAFETY 12 4 4 WARNING STICKERS 14 4 4 1 DRAWINGS 14 4 4 2 PTO DRIVE SHAFT WARNING STICKER 16 4 5 SAFETY EQUIPMENT 17 4 5 1 GUARDS 17 4 5 2 PT...

Page 140: ...1 8 3 BALING CHAMBER CHARGING optional accessory kit 41 8 4 BALING 41 8 5 WRAPPING 42 8 6 BALE DISCHARGE 42 8 7 JAMMING OF PRODUCTS 43 8 7 1 CLEARING THE PICKUP AND THE RAKE Z589 3 only 43 8 7 2 CLEAR...

Page 141: ...5 CHAPTER page 10 F Bus CONTROL SYSTEM 86 10 1 F Bus SYSTEM COMPONENTS 86 10 1 1 FUSES 86 10 2 COMPONENTS 87 10 2 1 BALE DIAMETER SENSOR right hand 87 10 2 2 GATE CLOSURE SENSORS BOTH SIDES 87 10 2 3...

Page 142: ...EASE 120 11 2 LUBRICATION PROCEDURES 120 11 3 MAINTENANCE 121 11 4 TIGHTENING TORQUES 122 11 5 TYRE PRESSURE 122 11 6 BELT RUNNING 123 11 7 ELECTRICAL SYSTEM 124 11 8 CONTROL LINES 125 11 9 FUSES 126...

Page 143: ...page 140 Z589 Round Baler Notes...

Page 144: ...page 141 Z589 Round Baler...

Page 145: ...85 711 90 65 biuro metalfach com pl Sales Phone 48 85 711 98 44 Fax 48 85 711 07 89 handel metalfach com pl Spare Parts Shop Phone 48 85 711 07 81 Fax 48 85 711 07 93 sklep mf metalfach com pl Service...

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Metal-Fach Z589, Operating & Maintenance Manual

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