Magnetek telePilot TX12M-1 Installation And User Manual Download

Page: 112 / 113

Section 10 – Spare Parts (Continued)

110

CAUTION

DO NOT ATTEMPT TO OPEN OR SERVICE THE

TELEPILOT

UNIT.

ONLY TRAINED QUALIFIED INDIVIDUALS SHOULD DO SERVICING. STRICT ANTI-
STATIC HANDLING PROCEDURES MUST BE FOLLOWED. FAILURE TO FOLLOW THIS
CAUTION COULD RESULT IN SERIOUS DAMAGE TO EQUIPMENT AND/OR VOID THE
WARRANTY.

Figure 10-1.

telePilot

Exploded View.

E10713-0
SWITCH PACK
2-SPEED RIGHT

E10715-0
SWITCH PACK
SINGLE-SPEED
RIGHT

E10712-0
SWITCH PACK
2-SPEED LEFT

E10714-0

SWITCH PACK
SINGLE-SPEED
LEFT

A10722-0
HOUSING ASSEMBLY
2- SPEED

A10724-0
HOUSING ASSEMBLY
SINGLE-SPEED

WA1050-0 SWITCH
RIBBON CABLES (2)

E10647-2SP MAIN CIRCUIT
BOARD 2-SPEED

E10647-1SP MAIN CIRCUIT
BOARD SINGLE-SPEED

MP10706-0
TOP END CAP

A10708-0

BATTERY

DOOR

ASSEMBLY

H1113-0
HEX STANDOFF #10-24 (4)

MP10707-0
BOTTOM END CAP

2-SPEED MODEL SHOWN

Summary of Contents for telePilot TX12M-1

Page 1: ...M MA AN NU UA AL L TELEMOTIVE telePilot TM TRANSMITTERS TX12M 1 2 R RA AD DI IO O C CO ON NT TR RO OL L S SY YS ST TE EM M N49 W13650 Campbell Drive Menomonee Falls WI 53051 Phone 800 288 8178 Fax 26...

Page 2: ...This page intentionally left blank...

Page 3: ...rations 15 5 Wiring Considerations 16 6 Receiver Receiver Equipment Interface Considerations 16 7 Receiver Unit Cabinet Mounting 16 8 Receiver Installation 16 Figure 4 1 Input Power Connections 17 Fig...

Page 4: ...y Programming 55 Figure 7 2 RF Receiver Board 56 3 Multibox 59 Figure 7 3 SW4 Receiver Multibox Switches 60 4 Custom Receiver Programming 60 5 Receiver Programming 61 6 Membrane Transmitter Programmin...

Page 5: ...phone 1 800 288 8178 Website www magnetek com e mail MHCustomerService magnetek com Fax Numbers Main 1 800 298 3503 Sales 1 262 783 3510 Service 1 262 783 3508 Canada Service Information 4090B Sladevi...

Page 6: ...ce etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown below CAUTION NOTE A note highlights a...

Page 7: ...RY BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES DE ENERGIZE AND TAG OUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH TESTING ANY EQUIPMENT FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJUR...

Page 8: ...ge and skills before operating the crane The operator should have knowledge of hazards peculiar to crane operation The operator should have knowledge of the safety rules for radio controlled cranes Th...

Page 9: ...2 8 1 Pre operation Test At the start of each work shift or when a new operator takes control of the crane operators shall do as a minimum the following steps before making lifts with any crane or ho...

Page 10: ...ne and its load When a load is hanging from the crane hook and the crane is being moved the crane operator should sound all warning devices frequently Loads should not be carried over workers heads If...

Page 11: ...should include the nature of the repair safeguards provided and movement limitations while repairs are in progress When practical radio controlled cranes which cannot be moved during repairs must be p...

Page 12: ...responsibility to ensure the main switch is open and locked down before work is resumed WARNING THE CRANE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY OF THE ITEMS STATED BELOW THE CRANE CONDITION SHOULD...

Page 13: ...g of power circuits Mechanical parts loosened by vibration loose rivets covers bolts etc Uneven riding worn or damaged wheels Condition of collector shoes or bars Condition of warning or signal lights...

Page 14: ...t attempt to charge non rechargeable battery packs Avoid charging the battery pack for more than 24 hours Do not charge batteries in a hazardous environment Do not short charger Do not attempt to char...

Page 15: ...ission time of any transmitter This allows for multiple transmitters to share a common frequency The TMS system is designed so that a transmitter will send a signal for a predetermined ON time and the...

Page 16: ...nit The transmitter is battery operated has an ON and OFF switch E STOP motor controls and auxiliary controls used for such item warning indicators LEDs mounted on the front panel provide indication o...

Page 17: ...er unit may be mounted in any position Greatest radio control range is obtained when the receiver unit is mounted with the antenna at the top If possible avoid installing receiver unit to a surface wh...

Page 18: ...g or terminals 10 Suppressors are strongly recommended on all contactors 4 6 Receiver Equipment Interface Considerations All output relay contacts are rated at 16 amps 250 VAC however the system ratin...

Page 19: ...on the transmitter better describes the equipment movement use this pair to wire the motor directionals respectively If you need to remove the main board 4 screws the antenna unplugs from the RF Rece...

Page 20: ...P10278 0 mounting brackets attached 210 DIA 5 34 mm hole 4 places 11 02 279 9 mm 281 DIA 7 14 mm hole 4 places 11 81 300 mm Overall Cabinet Depth With door closed inches With door closed mm With door...

Page 21: ...ting brackets attached 210 DIA 5 34 mm hole 4 places 16 02 406 9 mm 7 09 180 mm 11 02 279 9 mm 14 02 356 01 mm 8 09 206 6 mm 11 81 300 mm 7 87 200 mm Overall Cabinet Depth With door closed inches With...

Page 22: ...tter OFF then ON Use for emergencies only NOT FOR NORMAL SHUT DOWN NOTE ON THE TELEPILOT TRANSMITTER THE USER CAN CHOOSE AND CUSTOM LABEL THE FUNCTIONS FOR A SPECIFIC MOTOR THE FUNCTIONAL DESIGNATIONS...

Page 23: ...xiliary motor select As an example for systems that have a main and auxiliary hoist pushing this switch will toggle the function of the set of motor 1 pushbuttons between the outputs for main and auxi...

Page 24: ...at all after turning ON the transmitter or while operating crane with the transmitter replace the batteries as they are weak See Section 5 6 Battery Replacement for battery replacement 5 4 Optional 4...

Page 25: ...button on the transmitter when done with crane operation Do not use the E STOP button as an ON OFF button In an emergency always hit E STOP EMS immediately To clear the emergency condition turn the tr...

Page 26: ...erates as follows Be OFF when the transmitter is OFF Be OFF when the transmitter is ON and the battery is good Remain ON continuously for a low battery needing replacement telePilot Bank Select Normal...

Page 27: ...allowed to restart and try again an unlimited amount of times The Bank Password is the same for all Banks WARNING THIS PASSWORD FUNCTION IS NOT TO BE USED AS A SECURITY DEVICE THE PURPOSE OF THIS FUNC...

Page 28: ...finite time out none is also selectable The time out timer measures the time since the last pushbutton stroke and is continuously reset by any pushbutton activation 5 7 Battery Replacement Membrane An...

Page 29: ...attery s noting the polarity for AA cells Best life can be obtained if the two AA batteries used are a good quality alkaline type both cells of the same type and from the same manufacturer Replace the...

Page 30: ...onal is wired to the South terminal of the unit Typically in the following wiring diagrams the bridge is shown as Motor 3 and Trolley as Motor 2 Since the labeling cannot be easily moved on the Membra...

Page 31: ...e relays they protect The MOV s can be cut out of the circuit with a wire cutter Remember to do this with ALL power OFF on the crane and all associated controls Legend The following is the legend for...

Page 32: ...1 J7 2 J7 3 K13 MR MOV 10 Amp Slo Blo Fuse Receiver Panel N C Optional Transfer Switch 2 pole double throw HOT MLC RETURN AC X2 AC X1 MAIN LINE CONTACTOR 3P 3 3R X1R X1P X1 TS TS TS TS 2 MLC START Pen...

Page 33: ...Section 6 Wiring Continued 31 Figure 6 3A External Transfer Switch System Wiring...

Page 34: ...Section 6 Wiring Continued 32 Figure 6 3B Optional Internal Transfer Switch System Wiring...

Page 35: ...2 External jumper in J6 connector J6 4 J6 5 F8 Note Jumper JU1 Receiver Board for Alarm to function after an E Stop command See Figure 9 1 Receiver Layout Note The outputs on this diagram match the bu...

Page 36: ...TTERS SWITCH SETTINGS SINGLE SPEED telePilot USE PDA SCREEN select single speed transmitter style SINGLE SPEED MEMBRANE USE SW3 C SINGLE SPEED PENDANT USE SW D TRANSMITTER SWITCH SETTINGS Position 5 P...

Page 37: ...4 J3 4 J2 4 J6 3 J5 6 J5 4 J5 2 J4 3 J4 2 J4 1 J3 3 J3 2 J3 1 J2 3 J2 2 J2 1 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C12 C11 C10 C9 C8 C7 C6 C5 C4 C3 C2 C1 F7 F6 F5 F4 F3 F2 J7 3 J7...

Page 38: ...NSMITTER SWITCH SETTINGS telePilot USE PDA SCREEN Program the configuration switches 5 6 and 7 to OFF Under Main Aux select the setting Aux MEMBRANE USE SW3 C PENDANT JLTX AND SLTX USE SW4 D TRANSMITT...

Page 39: ...2 Receiver Panel J6 2 J5 5 J5 3 J5 1 J4 4 J3 4 J2 4 J6 3 J5 6 J5 4 J5 2 J4 3 J4 2 J4 1 J3 3 J3 2 J3 1 J2 3 J2 2 J2 1 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C12 C11 C10 C9 C8 C7 C6 C...

Page 40: ...REQUIREMENTS OF HORNS OR ALARMS BEFORE USING THIS CONFIGURATION AS THERE IS NOT A SEPARATE ALARM CONTROL TRANSMITTER SWITCH SETTINGS telePilot USE PDA SCREEN Program the configuration switches 5 6 7 t...

Page 41: ...Panel J6 2 J5 5 J5 3 J5 1 J4 4 J3 4 J2 4 J6 3 J5 6 J5 4 J5 2 J4 3 J4 2 J4 1 J3 3 J3 2 J3 1 J2 3 J2 2 J2 1 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C12 C11 C10 C9 C8 C7 C6 C5 C4 C3 C2...

Page 42: ...OF HORNS OR ALARMS BEFORE USING THIS CONFIGURATION AS THERE IS NOT A SEPARATE ALARM CONTROL TRANSMITTER SWITCH SETTINGS telePilot USE PDA SCREEN Program the configuration switches to match the patter...

Page 43: ...DIR 2 Receiver Panel J6 2 J5 5 J5 3 J5 1 J4 4 J3 4 J2 4 J6 3 J5 6 J5 4 J5 2 J4 3 J4 2 J4 1 J3 3 J3 2 J3 1 J2 3 J2 2 J2 1 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C12 C11 C10 C9 C8 C7...

Page 44: ...ATIONS ON THE REQUIREMENTS OF HORNS OR ALARMS BEFORE USING THIS CONFIGURATION AS THERE IS NOT A SEPARATE ALARM CONTROL TRANSMITTER SWITCH SETTINGS telePilot USE PDA SCREEN Program the configuration sw...

Page 45: ...3 DIR 2 Receiver Panel J6 2 J5 5 J5 3 J5 1 J4 4 J3 4 J2 4 J6 3 J5 6 J5 4 J5 2 J4 3 J4 2 J4 1 J3 3 J3 2 J3 1 J2 3 J2 2 J2 1 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C12 C11 C10 C9 C8 C...

Page 46: ...ATCHABLE S4 2 J5 1 HOT AUX 1 TRANSMITTER SWITCH SETTINGS telePilot USE PDA SCREEN Program the configuration switches 5 6 7 to match the settings shown below MEMBRANE USE SW3 C PENDANT JLTX AND SLTX US...

Page 47: ...DIR 2 Receiver Panel J6 2 J5 5 J5 3 J5 1 J4 4 J3 4 J2 4 J6 3 J5 6 J5 4 J5 2 J4 3 J4 2 J4 1 J3 3 J3 2 J3 1 J2 3 J2 2 J2 1 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C12 C11 C10 C9 C8 C7...

Page 48: ...4 3 J5 3 HOT AUX 2 TRANSMITTER SWITCH SETTINGS telePilot USE PDA SCREEN Program the configuration switches 5 6 7 to match the settings shown below MEMBRANE USE SW3 C PENDANT JLTX AND SLTX USE SW4 D TR...

Page 49: ...R 1 M3 DIR 2 Receiver Panel J6 2 J5 5 J5 3 J5 1 J4 4 J3 4 J2 4 J6 3 J5 6 J5 4 J5 2 J4 3 J4 2 J4 1 J3 3 J3 2 J3 1 J2 3 J2 2 J2 1 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C12 C11 C10 C9...

Page 50: ...2 LATCHABLE S4 3 J5 3 HOT AUX 2 TRANSMITTER SWITCH SETTINGS telePilot USE PDA SCREEN Program the configuration switches 5 6 7 to match the settings shown below MEMBRANE USE SW3 C PENDANT JLTX AND SLTX...

Page 51: ...5 2 J4 3 J4 2 J4 1 J3 3 J3 2 J3 1 J2 3 J2 2 J2 1 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C12 C11 C10 C9 C8 C7 C6 C5 C4 C3 C2 C1 F7 F6 F5 F4 F3 F2 J7 3 J7 2 J7 1 J6 8 J6 7 J6 6 J6 5 J...

Page 52: ...N AS THERE IS NOT A SEPARATE ALARM CONTROL TRANSMITTER SWITCH SETTINGS This configuration does not apply to the Membrane transmitter telePilot USE PDA SCREEN Program the configuration switches 5 6 and...

Page 53: ...1 J3 3 J3 2 J3 1 J2 3 J2 2 J2 1 HOT RETURN K13 K12 K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 MLC C12 C11 C10 C9 C8 C7 C6 C5 C4 C3 C2 C1 F7 F6 F5 F4 F3 F2 J7 3 J7 2 J7 1 J6 8 J6 7 J6 6 J6 5 J6 4 J6 3 J6 2 J6...

Page 54: ...ITCH SW4 D SETTINGS Position 1 Position 2 Position 5 Position 6 Position 7 ON ON OFF OFF OFF NOTE Hoist Trolley and Bridge are listed here as traditional configurations the installer may choose to def...

Page 55: ...be OFF Figure 7 1 Access Code Setting A dot on a switch position or a 1 in the label is an indication that the respective switch position should be ON Sample Membrane or Pendant Transmitter Access Cod...

Page 56: ...ch pad logic board and turn logic board over Locate the dip switches marked A and B See Figure 8 3 Membrane Transmitter M C Module E10635 With a pen or pointed object toggle the switches to match the...

Page 57: ...LEFT TO RIGHT OR RIGHT TO LEFT LOOK FOR THE NUMBERING ON THE SWITCHES MATCH ACCESS CODES A1 A2 B1 B2 ETC After changing the access code test the receiver s with a matching transmitter If the red LED D...

Page 58: ...s a red one and a green one These LEDs flash repeatedly and slowly so allow some time to see them flash These flashing LEDs indicate the channel frequency the unit is receiving The counting is done in...

Page 59: ...will not cause any damage to the circuitry When the Programming Pins are shorted the RF Receiver will go into the programming mode KEEP THE PINS SHORTED UNTIL THE PROGRAMMING IS COMPLETE The green and...

Page 60: ...AK07 438 6 MHz 8 AK08 438 4 MHz 9 AK09 438 2 MHz 10 AK10 438 0 MHz 11 AK11 437 8 MHz 12 AK12 437 6 MHz 13 AK13 437 4 MHz 14 AK14 437 2 MHz 15 AK15 437 0 MHz 16 AK16 436 8 MHz 17 AK17 436 6 MHz 18 AK18...

Page 61: ...olling transmitter relinquishes control by transmitting an OFF command to the receiver s or the receiver s times out due to inactivity The first transmitter to send an ON command after the receiver ha...

Page 62: ...s Code 6 bits ON ON ON 8 First Access Code 7 bits 7 4 Custom Programming 7 4 1 Receiver Programming Options The following parameters are programmable in the receiver See below for details Auto Alarm S...

Page 63: ...To Enable Connect an external alarm Move dip switch SW4 7 on the Receiver Board to the ON position and jumper JU1 to ON See Figure 8 1 Receiver Board Layout for the position of JU1 Jumper JU1 facilita...

Page 64: ...he correct access codes must be programmed into the appropriate transmitters Note access codes are factory programmed into the receiver and the access codes are sequential 7 6 Membrane Transmitter Pro...

Page 65: ...itter Programming SW4 Positions 1 2 Mode Enable All 2 speed configurations all OFF Mode 0 SW4 1 turned OFF and SW4 2 turned OFF From the factory the standard 2 Speed Membrane Transmitter is configured...

Page 66: ...UCTIONAL OPERATION OF THE CRANE IN RELATIONSHIP TO THE TRANSMITTER BUTTON BEING DEPRESSED THE FUNCTIONAL OPERATION OF THE CRANE SHOULD NEVER BE CHANGED WITHOUT ALL PERSONNEL RESPONSIBLE FOR CRANE OPER...

Page 67: ...uts As for which outputs are controlled by the single speed transmitter the switch positions as numbered in the Mode 3 diagram below are indicated on each of the wiring diagrams in Section 6 Wiring SW...

Page 68: ...eceiver wiring is needed to use these functions See Section 7 7 13 for switch verses button configurations 7 7 5 Position 4 7 No Function Keep turned OFF 7 7 6 Position 8 Time out timer Disable Normal...

Page 69: ...disables the transmitter selector switch B position both function that selects tandem operation of hoist or trolley 7 7 10 Position 4 Invert Crane Select Aux Outputs Normally keep turned OFF For cran...

Page 70: ...BUTTON BEING DEPRESS ED THE FUNCTIONAL OPERATION OF THE CRANE SHOULD NEVER BE CHANGED WITHOUT ALL PERSONNEL RESPONSIBLE FOR CRANE OPERATION BEING NOTIFIED PRIOR TO MODIFICA TION FAILURE TO FOLLOW THIS...

Page 71: ...in other Telemotive transmitter products Load the telePilot programming software into your PDA refer to your PDA manual or contact Telemotive for the appropriate procedure Once loaded look for the Te...

Page 72: ...for each of the four password entries Be sure to write this password down in a safe place for future reference The default password is 6 5 4 3 NOTE ALWAYS REMEMBER TO STORE THE PASSWORD IN A SECURE LO...

Page 73: ...t have to use all Banks and you do not have to use them in order Even after programming a Bank you can turn it back off A programmed Bank will not lose its programming by turning it off By turning ON...

Page 74: ...til all desired Banks are programmed System 9000 1 Freq A Setup Bank A1 Receiver access code 1 0 Auto Turn Off Timer None Save Cancel 9000 and 9001 Programming Screen System 9100 1 Freq A Setup Bank A...

Page 75: ...eiver being careful to match the designation and switch position as they do vary from model to model Multibox Optional skip if you do not wish to use the Multibox feature See Section 7 3 Multibox for...

Page 76: ...imes out and the transmitter turns OFF it will before shutting down send an OFF command to the receiver Check tap the box to enable 10K Single Speed Programming Screen System 10K Freq AK01 Setup Bank...

Page 77: ...e 7 7 Single Speed 10K telePilot for specific mode details Modes are various patterns of functional lockouts If you have UP and a DOWN buttons on a single speed transmitter controlling a hoist the tra...

Page 78: ...ion does NOT affect receiver wiring As these switches are changed the motor controls are moved Standard Motor 1 is H Hoist Motor 2 is T Trolley and Motor 3 is B Bridge The standard configuration all s...

Page 79: ...use Select For three motor stand system this button is an auxiliary relay control button AUX 3 For four motor systems this button controls a main and aux motor such as a hoist See Section 5 Operation...

Page 80: ...osition 4 if SW4 position 4 is switched ON check Invert box on PDA This completes the 10K 2 speed programming when completed with the above tap Save Save will take you back to the Initial start screen...

Page 81: ...Hoist UP DOWN Trolley Bridge Dir 1 Dir 2 Bridge Trolley Dir 1 Dir 2 Light Aux Hoist UP DOWN P1 P2 Alarm Mode 2 The dark rectangles on the drawings below represent buttons pairs that are locked out fr...

Page 82: ...om an existing piece of equipment Screen switch operation The screen switches are labeled from left to right A B and S3 They are numbered from left to right 1 to 8 The darkened rectangle to the bottom...

Page 83: ...ols from 9001 to telePilot see Section 7 9 Original 9000 Keypad Layout Dark rectangles indicate locked out functional groups on both transmitters ON OFF 1 3 5 7 9 E STOP 2 4 6 8 10 12 11 2 4 6 8 10 12...

Page 84: ...shown is the access code copy these four switch positions from an existing piece of equipment Screen switch operation The screen switches are labeled from left to right A B and S3 They are numbered fr...

Page 85: ...g a hoist the transmitter must not be able to send UP and DOWN commands at the same time Mode determines the respective buttons that are locked out to each other Modes do NOT change the configurations...

Page 86: ...Modes Mode A1 Mode A2 Mode A3 Mode A4 The dark rectangles on the drawings below represent buttons pairs that are locked out from both working at the same time Original 9100 SW3 Transmitter dip switch...

Page 87: ...2 Speed telePilot 2 Speed 9001 and 9101 Switch Layout Switch Layout TX12M 2 EMS 2 nd Speed 2 nd Speed 2 nd Speed Figure 7 9 Functional Mapping of 9001 and 9101 Series 2 Speed Controls to telePilot Con...

Page 88: ...NALLY TEST ALL COMMANDS ON THE TRANSMITTER BY INITIALLY JOGGING THE BUTTONS THEN WITH A FULL MOVEMENT BEFORE RETUNING TO SERVICE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH...

Page 89: ...ON Select Admin 2 Select telePilot ID 3 PDA will read Name Serial Job Number and Manufacturing information of the telePilot unit Reading The telePilot History To read Service information from the tele...

Page 90: ...f while attempting to program a telePilot you receive an error code such as Error AAAB you have selected a different style transmitter on the PDA than you are attempting to program Most common cause i...

Page 91: ...QUIPMENT Figure 8 1 Access Code Setting A dot on a switch position or a 1 in the label is an indication that the respective switch position should be ON Sample Membrane or Pendant Transmitter Access C...

Page 92: ...ng the access code test the receiver s with a matching transmitter if the red LED Wrong Access Code comes ON in the receiver only while transmitting receiver the code does not match recheck the access...

Page 93: ...wed to control the receiver s is dip switch selectable on the Receiver Board NOTE THE DESIRED MULTIBOX TRANSMITTERS MUST HAVE CONSECUTIVE ACCESS CODES BEGINNING FROM THE FIRST ACCESS CODE 8 3 Programm...

Page 94: ...creating a new program file Select Open Project if you want to retrieve an existing program file A list of recent projects will appear under Open Project Clicking on one of these will open that proje...

Page 95: ...an be disabled The Bank Password prevents the active transmitter bank from being changed accidentally The Bank Password is the same for all Banks Bank password protection is described in detail in Sec...

Page 96: ...done with the password section select the number of the Bank s you wish to use and check the cell labeled with the appropriate Bank number You do not have to use all Banks and you do not have to use...

Page 97: ...click the Rx Setting button on the RCP programming screen The frequency and Access Code will be downloaded bypassing the select frequency and enter access code steps Select system type 10K is used fo...

Page 98: ...d only The transmitter can be programmed for custom control configurations using the control function These configurations correspond to the wiring diagrams in Section 6 of the inteleSmart receiver ma...

Page 99: ...This feature causes the Receiver to shut down if the transmitter is out of range For this to work the companion receiver must have this feature also Please check the receiver manual All InteleSmart r...

Page 100: ...e file tab at the top of the RCP screen to open the file menu File location and name can be selected from this menu Old files can be deleted called up modified and renamed by this same menu Sending a...

Page 101: ...Click receive 3 RCP will read Unit ID and history and display them when the appropriate onscreen buttons are clicked Reading the RCP Software Version 1 Select Help 2 Select About 3 Unit will read RCP...

Page 102: ...by an ON command received from the Transmitter Unit LED will extinguish when an OFF command is transmitted or an EMS condition is present The Security Relay controls the 12 VDC power to the MCR relay...

Page 103: ...er chip or EPROM may be defective DS14 Yellow Monitors data synchronization flashes when a properly formatted data signal is received from the transmitter This LED will flash rapidly when data is tran...

Page 104: ...when the receiver is enabled If the system is ON and the light is not lit there is a serious microprocessor error DS22 Green Monitors the unregulated DC power to the 12 volt regulator Normally ON whe...

Page 105: ...analog signal from RF Receiver module TP7 Monitors received data from RF Receiver module 9 2 2 Typical Wave Forms on an Oscilloscope Receiving Data Not Receiving Data Scope Settings Sweep 1 milliseco...

Page 106: ...ON or while operating a crane with the transmitter replace the batteries they are weak Weak batteries may operate the crane for a while but the LED will not flash If the battery is too low the batter...

Page 107: ...used with the 10K6 9 Receiver The Pendant Transmitter M C Board is shown in Figure 9 4 Refer to the following paragraphs for Servicing Procedures 1 A B ON ON 1 SW1 SW2 SW3 SW4 C D TP4 GND TP1 TP2 REF...

Page 108: ...witch range 9 4 5 Pendant Transmitter Software There is no EPROM in the Pendant Transmitter software is stored internally in non volatile flash memory Software updates are done in the factory through...

Page 109: ...10 SPLIT TCTX12 TR12 0 INSTRUCTION MANUAL F2711 2 FUSE AMP SLO BLO 250V F2711 0 FUSE 10 AMP SLO BLO 250V 7 H1127 0 FUSE COVERS VINYL 7 WA12038 0 EXTERNAL ANTENNA ADAPTER Does not include antenna A525...

Page 110: ...TRANSMITTER PART NUMBER DESCRIPTION MP10668 1 CASE ONLY TOP PENDANT TRANSMITTER H634 0 BOOT GRAY PUSHBUTTON H635 0 BOOT RED PUSHBUTTON H2055 3 LENS MOUNT LED W SPACER RED S1058 0 SWITCH PUSHBUTTON 2...

Page 111: ...T NUMBER DESCRIPTION BT10KP 1 BATTERY NICAD BT10KP 0 BATTERY ALKALINE BT10KP 1 BATTERY NICAD E10670 1 BATTERY CHARGER 178 01702 0100 RADIO CONTROL PROGRAMMER WITH IR ADAPTER COMMUNICATION NOTE 1 UP DO...

Page 112: ...RANTY Figure 10 1 telePilot Exploded View E10713 0 SWITCH PACK 2 SPEED RIGHT E10715 0 SWITCH PACK SINGLE SPEED RIGHT E10712 0 SWITCH PACK 2 SPEED LEFT E10714 0 SWITCH PACK SINGLE SPEED LEFT A10722 0 H...

Page 113: ...ndem on telePilot Tandem Disable Un check Tandem on telePilot Tandem Disable Un check Tandem on telePilot 4 N A Select Invert Check Invert on telePilot Select Invert Check Invert on telePilot Select I...

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