Magnetek 2001-G+M User Manual Download

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Adjustable Frequency Crane Controls

Advanced Instruction Manual

Software #14513 March 2014

Part Number: 144-25085 R5

Summary of Contents for 2001-G+M

Page 2: ......

Page 3: ...ccupational Health and Safety Administration OSHA Applicable local state or federal codes ordinances standards and requirements or Safety standards and practices for the industries in which Magnetek P...

Page 4: ...ituation which if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations WARNING WARNING indicates a potentially hazardous situation which...

Page 5: ...2 5 Dimensions Heat Loss Open Chassis 2 7 Installing the Drive 2 8 Chapter 3 Wiring Wiring Practices 3 3 Typical Connection Diagram 3 5 Safe Disable Function 3 7 Suggested Circuit Protection Specific...

Page 6: ...Control 5 19 Travel Limits 5 20 Phantom Stop 5 21 Klixon Action 5 21 Load Check II 5 22 Swift Lift 5 26 Torque Limit Open Loop Vector Only 5 30 Brake Delay Timers 5 32 ON OFF Delay Timer Functions 5...

Page 7: ...ulse Inputs 5 62 Protection Parameters 5 63 Motor Overload 5 63 Power Loss Ride Thru 5 65 Stall Prevention 5 66 Reference Detection 5 72 Torque Detection 5 74 Hardware Protection 5 77 Automatic Reset...

Page 8: ...ng Troubleshooting the Drive 6 3 Maintenance and Inspection 6 3 Minor Faults and Corrective Actions 6 3 Drive Faults Alarms and Indicators 6 4 Fault Display and Corrective Actions at Auto tuning 6 10...

Page 9: ...C h a p t e r 1 Introduction...

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Page 11: ...that the brake is disengaged for the entire tuning process Do not connect or disconnect wiring while the power is on Do not remove covers or touch circuit boards while the power is on Do not remove or...

Page 12: ...Volts Hertz Control X Press Programming Swift Lift Reverse Plug Simulation Quick Stop End of Travel Limits RS485 Communications Switching the IMPULSE G Mini to ADVANCED mode enables many additional co...

Page 13: ...e motor nameplate RPM Swift Lift 60 Hz standard 150 Hz consult factory Output speed control range 40 1 V f 100 1 Open Loop Vector OLV Output frequency accuracy 0 01 with digital reference command 0 1...

Page 14: ...s of each other a single input reactor can be used The reactor must be rated at amperage equal to or greater than the sum of the amperage for all the drives 230V Class Other protection features Lost o...

Page 15: ...01CT 220 EDB2001DTP 220 EDB2001CT 220 2005 G M EDB2003CT 110 EDB2004DTP 100 EDB2003CT 110 2008 G M EDB2006CT 58 EDB2006DTP 44 EDB2003CT 110 2011 G M EDB2009CT 37 EDB2011DTP 31 EDB2006CT 58 2017 G M ED...

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Page 17: ...C h a p t e r 2 Installation...

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Page 19: ...rect sunlight not for use outdoors Rain moisture High humidity Oil sprays splashes Salt spray Dust or metallic particles in the air Corrosive gases e g sulfurized gas or liquids Radioactive substances...

Page 20: ...KIT Copy Stick Part Number COPY STICK Basic Instruction Manual Part Number G MINI BASIC MODE INST MANUAL As Required Drive Components AC reactor line or load DC bus reactor External dynamic braking re...

Page 21: ...ation and out of direct sunlight In the event that a capacitor has been stored in a high ambient environment for more than 2 or 3 years a voltage treatment reformation process to electrolytic capacito...

Page 22: ...rent will momentarily increase as current is necessary to charge the capacitors Once 30 to 60 minutes elapse remove power and package the drive for shipment If any abnormal indications occur during th...

Page 23: ...M5 12 1 389 7 2060 G M 8 66 13 78 7 36 7 56 13 23 M5 20 3 563 8 460V 4001 G M 4 25 5 04 3 19 3 78 4 65 M4 2 2 19 1 4002 G M 4 25 5 04 3 90 3 78 4 65 M4 2 6 27 1 4003 G M 4 25 5 04 5 41 3 78 4 65 M4 3...

Page 24: ...14 2 8 Installing the Drive The following two figures show the minimum clearances when mounting the drive in standard or side by side installations Figure 2 2 Standard Installation Installing the Driv...

Page 25: ...C h a p t e r 3 Wiring...

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Page 27: ...th Suggested Circuit Protection Specifications and Wire Size on page 3 8 Use time delay fuses which are sized at 150 of drive s continuous rated current for drive input protection Use appropriate R C...

Page 28: ...or leads U T1 V T2 or W T3 changing R L1 S L2 or T L3 will not affect the shaft rotation direction or change parameter B03 04 Use shielded cable for all low level DC speed reference signals 0 to 10VDC...

Page 29: ...IMPULSE G Mini Advanced Instruction Manual March 2014 3 5 IMPULSE G Mini Typical Connection Diagram Figure 3 1 IMPULSE G Mini Typical Connection Diagram...

Page 30: ...10V 2k Ohm AC Frequency reference common 0V 0 to 10V Max 5 2mA or less Safe Disable Input HC Power Supply for safe disable input 24 VDC max 10 mA allowed H1 Safe disable input Open Output disabled Clo...

Page 31: ...tion between the terminals HC and H1 is opened Figure 3 2 Safe Disable Wiring Example Installation Precautions To ensure the Safe Disable function appropriately fulfills the safety requirements of the...

Page 32: ...M 5 CC 15 18 to 14 18 to 16 18 to 16 14 2005 G M 8 CC 15 18 to 14 18 to 16 18 to 16 14 2008 G M 15 CC 15 14 to 10 18 to 16 18 to 16 12 2011 G M 20 CC 20 14 to 10 18 to 16 18 to 16 12 2017 G M 30 CC 35...

Page 33: ...age 3 8 and keep the length as short as possible Ground Resistance 230V class 100 or less 460V or greater class 10 or less Never run the IMPULSE G Mini drive ground wires in common with welding machin...

Page 34: ...inals S1 S7 and SC The user input device then connects to terminals S1 S7 and X2 on the interface card Terminals S1 and S2 are factory programmed for the forward up and reverse down run commands howev...

Page 35: ...n along with the default settings Figure 3 5 DIP Switches Name Function Settings DIP Switch 1 Input method for analog input A2 V 0 10VDC input internal resistance 20K Ohm I 4 20 mA input internal resi...

Page 36: ...E G Mini Optional Relay Outputs The interface card P3S2 OUT2 provides two 240 VAC 1 5 Amp rated solid state relay outputs Each relay is independently programmable Constants H02 02 and H02 03 will conf...

Page 37: ...nt Figure 3 7 IMPULSE G Mini Power Terminal Arrangement 230V Arrangement 460V Arrangement 2001 G M 1 4001 G M 2 2003 G M 1 4002 G M 2 2005 G M 1 4003 G M 2 2008 G M 2 4004 G M 2 2011 G M 2 4009 G M 2...

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Page 39: ...C h a p t e r 4 Getting Started...

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Page 41: ...kVA 500 unless a line reactor is used If unsure of the source transformer use a line reactor No short circuit conditions No loose screw terminals check especially for loose wire clippings Proper load...

Page 42: ...figure the drive for their application This information will be stored in the drive s memory Keypad Functions The keypad has a 5 digit LED alpha numeric display Indicators and keys on the keypad are d...

Page 43: ...mmand when LOCAL mode operation is selected Starts the auto tuning process 5 Up Arrow Key Scrolls up to select the next parameter group or parameter settings It also increases the value of the blinkin...

Page 44: ...p by interlock operation During stop 11 When run command is selected from LED operator LOCAL Run command is selected from device other than LED operator REMOTE No Display Lit Flashing Off 12 When the...

Page 45: ...navigation and for changing various settings within the drive Use the and keys to change the display and or change the value of a parameter Use the key to move the cursor to the right and to reset the...

Page 46: ...A01 04 Speed Reference press Use the following table to select the speed reference for your application Use the and keys to change the value Press to save your changes The display will temporarily sh...

Page 47: ...the blinking digit to the right Press the key once to change from E01 to E02 The display now shows E02 01 Motor FLA Press twice NOTE If more than one motor is being controlled by the drive enter in th...

Page 48: ...of these parameters are associated with one setting others are tied to a number of possible settings NOTE The terms constant and parameter have the same meaning By default the IMPULSE G Mini is config...

Page 49: ...control method motion speed control mode and passwords are selected Parameters are set read Items to be set read vary depending on the access level setting Auto Tuning Mode Motor parameters are autom...

Page 50: ...ke Delay Timers C12 On Off Delay Timers C12 Maintenance Timer C13 Inching Control Tuning D1 Braking D2 Automatic Slip Compensation D3 Torque Compensation D8 Dwell Function D9 S Curve Acceleration Dece...

Page 51: ...to 32 To set up the A02 xx group refer to page 4 14 Control Method Selection A01 02 Select the control method best suited for your application NOTE An auto tune must be performed for all open loop ve...

Page 52: ...iate stop upon removal of RUN command Basic Adv 04 Braketronic Adv Setting Description Access Level 00 2 SPD Multi step Defines Terminal S3 2nd speed Basic Adv 01 3 SPD multi step Defines Terminals S3...

Page 53: ...p 00 1 50 1 50 1 50 01 80 81 00 01 02 03 0F 00 0F 0F 00 00 03 2 Step Infinitely Variable 00 1 50 1 50 1 50 01 80 81 05 0F 0F 0F 0F 00 0F 0F 00 00 04 3 Step Infinitely Variable 00 1 50 1 50 1 50 01 80...

Page 54: ...Step 00 0 50 0 50 0 50 04 80 81 00 01 02 03 0F 00 0F 0F 00 00 03 2 Step Infinitely Variable 00 0 50 0 50 0 50 04 80 81 05 0F 0F 0F 0F 00 0F 0F 00 00 04 3 Step Infinitely Variable 00 0 50 0 50 0 50 04...

Page 55: ...tep 00 0 00 0 00 0 00 00 80 81 00 01 02 03 65 0F 0F 0F 00 00 03 2 Step Infinitely Variable 00 0 00 0 00 0 00 00 80 81 05 0F 0F 0F 65 0F 0F 0F 00 00 04 3 Step Infinitely Variable 00 0 00 0 00 0 00 00 8...

Page 56: ...ys at the same time to change the display from A01 06 to A01 07 Press ENTER and program a password number into A01 07 When parameters A01 06 A01 07 only parameters A01 01 A01 06 and A01 08 are visible...

Page 57: ...nstruction Manual March 2014 4 19 To clear a parameter stored in the A02 xx change the value to Change the Access Level to User Program A01 01 0000 Password Entry 2 A01 08 Used to access OEM specific...

Page 58: ...e Name Description Range Initial Value Access Level T01 01 Tuning Mode Select 00 Standard Auto Tuning Rotational for OLV 02 Stationary Auto Tuning for Line to Line resistance Selects Tuning Method 00...

Page 59: ...essage During the tuning process the display will flash the RUN10 RUN12 or RUN13 message When complete the drive will display END indicating the tuning was successful Press the ESC key twice to exit I...

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Page 61: ...C h a p t e r 5 Programming Features...

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Page 63: ...0 00 Adv B01 08 Frequency Reference 8 Sets the Speed 8 frequency 0 00 150 00 Hz 0 00 Adv B01 09 Frequency Reference 9 Sets the Speed 9 frequency 0 00 150 00 Hz 0 00 Adv B01 10 Frequency Reference 10 S...

Page 64: ...f Off B01 02 Speed Ref 2 On On Off Off Off Off B01 03 Speed Ref 3 On On On Off Off Off B01 04 Speed Ref 4 On On On On Off Off B01 05 Speed Ref 5 On On On On On Off B01 06 Speed Ref 6 On Off On Off Off...

Page 65: ...the maximum output frequency E01 04 the maximum frequency at which the drive is able to run 0 0 110 100 0 Basic Adv B02 02 Frequency Reference Lower Limit Sets as a percentage of the maximum output fr...

Page 66: ...nerated 00 02 01 Basic Adv 00 Digital Operator Digital operator Keypad Basic Adv 01 Terminals Control circuit terminal Basic Adv 02 Communication Memobus Adv Parameter Code Name Function Range Initial...

Page 67: ...s been reached If the deceleration time is set too short or the load inertia is large an overvoltage fault OV may occur during deceleration In this case increase the deceleration time or install an op...

Page 68: ...arch 2014 5 8 Coast to Stop B03 03 01 Upon removal of the FWD or REV run command the motor starts to coast and the electric brake sets Figure 5 4 B03 03 01 Coast to Stop without DC Injection Figure 5...

Page 69: ...Advanced Instruction Manual March 2014 5 9 DC Injection Braking B03 03 02 Figure 5 6 B03 03 02 DC Injection at Stop without DC Injection at Start Figure 5 7 B03 03 02 DC Injection at Stop with DC Inje...

Page 70: ...IMPULSE G Mini Advanced Instruction Manual March 2014 5 10 Decel with Timer B03 03 04 Figure 5 8 B03 03 04 Decel with timer without DC Injection...

Page 71: ...G Mini Advanced Instruction Manual March 2014 5 11 Figure 5 9 B03 03 04 Decel with timer with DC Injection where C12 02 D01 04 Figure 5 10 B03 03 04 Decel with timer without DC Injection where D01 04...

Page 72: ...Injection Figure 5 12 H01 XX 40 or 42 Fast Stop with DC Injection Motor Rotation Change This parameter allows you to change the motor direction without changing the motor leads Parameter Code Name Fun...

Page 73: ...n command is present at the time when the Run Speed reference source is switched it does not require the run command from the new source to be removed The normal operation will continue B03 10 Allow R...

Page 74: ...h frequency 0 0 25 5 sec 2 0 Adv B05 08 Fault Stop Time Sets deceleration time for complete stop at external fault See External Response Selection page 5 51 0 0 25 5 sec 1 0 Adv B05 09 Accel Decel Uni...

Page 75: ...s also used for deadband control Setting the value to 0 0 Hz disables this function Run Command MFI 1A Accel Decel Changeover Frequency Output Brake Output B05 04 B05 02 B05 03 B05 01 B05 01 B05 02 Pa...

Page 76: ...3 Klixon C5 Load Check II C6 Swift Lift C7 Torque Limit C8 Brake Answer Back C12 Brake Delay Timers C12 On Off Delay Timers C12 Maintenance Timer C13 Inching Control A01 01 02 Advanced Traverse 00 Hoi...

Page 77: ...eleration time and is applied only when the RUN command is removed Figure 5 14 Quick Stop Parameter Code Name Function Range Initial Value Access Level C01 01 Quick Stop 0 1 Determines whether Quick S...

Page 78: ...pendently of the normal acceleration and deceleration times Figure 5 15 Reverse Plug Simulation Parameter Code Display Function Range Initial Value Access Level C01 03 Reverse Plug Determines whether...

Page 79: ...justed and enabled independently Figure 5 16 Micro Positioning Control NOTE If both Micro Speed 1 and Micro Speed 2 are enabled Micro Speed 1 always takes higher priority over Micro Speed 2 Parameter...

Page 80: ...6 00 Basic Adv C03 02 Upper Limit 1 UL1 Decel Time Decel time to Upper Limit Speed 0 0 25 5 sec 1 0 Basic Adv C03 03 Upper Limit 2 UL2 Stop Time Decel time to STOP when Upper Limit is input 0 0 25 5 s...

Page 81: ...n the motor windings and changes state when the motor reaches a certain temperature When a multi function input H01 01 H01 07 56 or 57 is active the drive will use the stopping method programmed in C0...

Page 82: ...O or 6A N C NOTE Precautions should be taken when using load check where two or more hoists are used to lift a single load Example Use a normally closed relay from the load check output to break the r...

Page 83: ...ay be programmed to 69 NOTE If an error occurs during the Load Check set up the load being lifted causes current or torque to exceed 250 Increase holding time and testing time and decrease the load we...

Page 84: ...ring LC set up for Zone 06 000 250 000 Adv C05 15 LC Zone 07 Current Torque values detected during LC set up for Zone 07 000 250 000 Adv C05 16 LC Zone 08 Current Torque values detected during LC set...

Page 85: ...ange Initial Value Access Level C06 01 Swift Lift Determines whether Swift Lift is enabled 00 02 00 Basic Adv 00 Disabled 01 Enabled Automatic 02 Enabled by MFI 13 C06 02 Swift Lift Forward Speed Maxi...

Page 86: ...set C06 06 to 58 or 59 Hz as the Swift Lift Enabling Speed Using Infinitely Variable 2 3 Step A01 04 03 or 04 If the system is using 2 Step or 3 Step Infinitely Variable as the Speed Control Method u...

Page 87: ...aximum Swift Lift Forward or Reverse speeds you want to run at a Maximum frequency E01 04 C06 02 and C06 03 3 Set the terminal gain multiplier for H03 03 or H03 11 This is done so that the maximum nor...

Page 88: ...IMPULSE G Mini Advanced Instruction Manual March 2014 5 28 Figure 5 17 Swift Lift Timing Diagram...

Page 89: ...ard Regen Torque Limit Regenerative torque limit at FORWARD 000 300 180 Adv C07 04 Reverse Regen Torque Limit Regenerative torque limit at REVERSE 000 300 180 Adv C07 05 Torque Limit Gain Used when H1...

Page 90: ...t and multi function output respectively These inputs and output serve as general purpose I O Chattering of sensors switches contactors etc can be prevented by setting a delay time When the timer func...

Page 91: ...C12 05 the multi function output will close the keypad will flash MNT and the drive will slow down to the speed determined by the Maintenance Speed Gain C12 06 The maintenance alarm can be set in one...

Page 92: ...19 Inching Function and Inching Repeat NOTE C13 01 did not expire during the second inch forward command Parameter Code Name Function Range Initial Value Access Level C13 01 Inch Run Time Inching Con...

Page 93: ...otor deceleration according to the Decel Time setting until output frequency reaches the DC Injection Braking Start Frequency D01 01 setting Then the drive output is turned off and DC injection curren...

Page 94: ...cess Level D01 08 Magnetic Flux Compensation Sets the magnetic flux compensation as a percentage of the no load current value E02 03 0000 1000 0000 Adv D01 15 Mechanical Weakening Detection Speed Leve...

Page 95: ...onstant speed operation as well as during acceleration See below Figure 5 21 Figure 5 21 Torque Characteristics The required torque is calculated by the inverter This ensures trip less operation and p...

Page 96: ...tor s output current is unstable Decrease this value when speed response is slow Parameter Code Name Function Range Initial Value Control Method Access Level D03 01 Torque Compensation Gain Torque com...

Page 97: ...H01 07 65 NOTE This function is only available when using Braketronic A01 03 06 Figure 5 22 Dwell Function Parameter Code Name Function Range Initial Value Access Level D08 01 Dwell Reference Start S...

Page 98: ...d deceleration Total time to acceleration from minimum frequency to maximum frequency total acceleration is Total time to deceleration from maximum frequency to minimum frequency total deceleration is...

Page 99: ...Carrier Frequency Selection Carrier Frequency Selection 00 0F 01 Adv 00 2 kHz low noise 01 2 kHz 02 5 0 kHz 03 8 0 kHz 04 10 0 kHz 05 12 5 kHz 06 15 0 kHz 07 Swing PWM1 08 Swing PWM2 09 Swing PWM3 0A...

Page 100: ...rent wave form Increase the set value of D11 02 when hunting is present while driving a light load Decrease the set value of D11 02 when the motor vibrates or stalls while driving a heavy load Paramet...

Page 101: ...230V units or 460 460V units When E01 11 0 then the value of E01 11 is not used When E01 12 0 then the value of E01 12 is not used When E01 13 0 then the value of E01 13 is not used An OPE10 error wil...

Page 102: ...50 0 Hz Basic Adv E01 08 2 Mid Voltage A Midpoint Frequency Voltage A 0 0 510 0 V Basic Adv E01 09 Min Frequency Minimum Frequency 0 0 150 0 Hz Basic Adv E01 10 2 Min Voltage Minimum Voltage 0 0 510 0...

Page 103: ...3 0 19 6 1 3 12 7 0 0 0 0 0 0 0F V f 60 0 230 0 60 0 3 0 19 6 1 3 12 7 0 0 0 0 0 0 0F OLV 60 0 230 0 60 0 3 0 13 8 0 5 2 9 0 0 0 0 0 0 E01 04 E01 05 E01 06 E01 07 E01 08 E01 09 E01 10 E01 11 E01 12 E...

Page 104: ...03 No Load Current Motor no load current 0 0 70 0 A Adv E02 04 Number of Poles Number of poles in motor 02 48 04 Adv E02 05 Terminal Resistance Motor terminal resistance 0 000 65 000 Adv E02 06 Leakag...

Page 105: ...erspeed Stopping Method for PG Overspeed 00 03 01 Adv 00 Decel to Stop by B05 02 01 Coast to Stop 02 Fast Stop by B05 08 03 Alarm Only F01 04 Operation at Deviation Stopping Method for PG at excessive...

Page 106: ...al S1 Select Selects the multi function inputs Setting for S1 00 81 80 Basic Adv H01 02 Terminal S2 Select Setting for S2 00 81 81 Basic Adv H01 03 Terminal S3 Select Setting for S3 00 81 00 Basic Adv...

Page 107: ...ft Lift Swift Lift Enable C06 01 2 Not available for Traverse Motion 5 26 Basic Adv 14 Alt T Lim Gain Alternate Torque Limit Gain C07 05 Use when load testing a hoist 5 30 Adv 15 Forward Jog Uses B01...

Page 108: ...top by fast stop time B05 08 at ON 5 47 Adv 42 Fast Stop N C Deceleration to stop by fast stop time B05 08 at OFF 5 47 Adv 43 Timer Enable Function settings by C12 03 C12 04 It is set with timer funct...

Page 109: ...63 Phantom Fault N O Stops motion based C03 09 but does not change Keypad display STOP L E D on JVOP blinks 5 21 Adv 65 Dwell Enable Enables Disables Dwell function When H01 0X 65H OFF Disabled 5 39 A...

Page 110: ...rpose an external fault response must be selected The table below shows the possible selections for an external fault response 1 N O normally open contact N C normally closed contact 2 Uses B05 08 tim...

Page 111: ...when Output Frequency Reference equals L04 01 5 72 Adv 004 Freq Detect 1 Closed when the output frequency is L04 01 5 72 Basic Adv 005 Freq Detect 2 Closed when the output frequency is L04 01 5 72 Bas...

Page 112: ...026 Run Cmd is input Closed when either a Fwd or Rev Run Command is active Adv 027 Load Check Det Closed when Load Check detected 5 22 Adv 029 Upper Limit Closed when Upper Limit SLOW DOWN or Upper Li...

Page 113: ...7 Adv 10A Inverse Local Operation Open when the RUN command is input from the digital operator Adv 10B Inverse Trq Det 1 N O Open when torque L06 02 5 75 Basic Adv 10DInverse DB Overheat Open when inv...

Page 114: ...1 Open when the Inverter Outputting Voltage Adv 12B Inverse During Fast Stop Open During Fast Stop 5 12 Adv 12F Inverse Load Weakening Open during Load Weakening Adv 130 Inverse Lower Limit Open when...

Page 115: ...Terminal A1 00 1F 00 Basic Adv 00 Frequency Bias Basic 01 Frequency Gain Adv 02 Aux Speed Reference 1 Adv 03 Aux Speed Reference 2 Adv 04 Output Voltage Bias Adv 07 OT UT Detection Level Overtorque De...

Page 116: ...00 Frequency Bias Basic 01 Frequency Gain Adv 02 Aux Speed Reference 1 Adv 03 Aux Speed Reference 2 Adv 04 Output Voltage Bias Adv 07 OT UT Detection Level Overtorque Detection Level Adv 0E Motor Temp...

Page 117: ...t Terminal AM 101 162 102 Adv 101 Frequency Reference 102 Output Frequency 103 Output Current 105 Motor Speed OLV only 106 Output Voltage 107 DC Bus Voltage 108 Output Power calculated in HP 109 Torqu...

Page 118: ...2 00 Basic Adv 00 No parity 01 Even parity 02 Odd parity H05 04 Communication Error Stopping Method Determines stopping method after a serial fault occurrence 00 03 04 Adv 00 Decel to Stop 01 Coast to...

Page 119: ...obus ERR H05 11 Communication Enter Function Select Select whether or not an Enter Command is required to save parameter data to drive 00 01 00 Adv 00 Enter Command must be used G Series 2 3 Method 01...

Page 120: ...ency when the input frequency is at 100 0 0 1 000 0 100 0 Adv H06 04 Pulse Input Bias Sets the output frequency level when the input frequency is ONE 100 0 100 0 0 0 Adv H06 05 Pulse Input Filter Time...

Page 121: ...electronic thermal overload function so an external thermal overload relay is not required for single motor operation The electronic thermal overload function estimates motor temperature based on inv...

Page 122: ...speed The OL1 function does not derate the motor at any speed L01 02 Motor Overload Time Const Time for OL1 fault when motor current is 150 of the motor rated current Hot start See Figure 5 25 0 1 5...

Page 123: ...Power Active Drive will restart if power returns before control supply shutdown L02 02 Power Loss Ride Thru Time Power Loss Ride Thru time 0 0 25 5 sec Varies Adv L02 03 Power Loss BaseBlock Time Outp...

Page 124: ...load OL 01 General Purpose Stall prevention current limit during acceleration is enabled factory default The acceleration rate is automatically extended according to motor current to prevent stalling...

Page 125: ...nt Setting L03 01 00 disables current limit during acceleration During acceleration if the output current exceeds this current limit level L03 02 acceleration stops and frequency is maintained When th...

Page 126: ...L03 02 and L03 03 limit the stall prevention current limit level in this region The current limit during acceleration is changed according to the following equation Figure 5 27 Stall Prevention Const...

Page 127: ...etting Description 00 Disable Stall prevention current limit during running is disabled 01 Decel Time 1 Stall prevention current limit during running is enabled factory default When the inverter outpu...

Page 128: ...if the output current exceeds this current limit level L03 06 during running deceleration starts When the output current decreases below this current limit level L03 06 acceleration starts up to the s...

Page 129: ...uring Run 00 01 00 Adv 00 Sets the Stall Prevention level throughout the entire frequency range to the value in parameter L03 06 01 Automatically lowers the Stall Prevention level in the constant outp...

Page 130: ...ial Value Access Level L04 01 Speed Agree Level Speed Agree Level 0 0 150 0 Hz 0 0 Basic Adv Sets the detection level for the desired frequency agree 1 and frequency detection 1 and 2 functions The se...

Page 131: ...on Manual March 2014 5 71 Parameter Code Name Function Range Initial Value Access Level L04 07 Speed Agree Detection Sets the detection level during baseblock 00 01 00 Adv 00 No detection during baseb...

Page 132: ...00 Disable Basic 01 Overtorque At Speed Agree Alarm Basic 02 Overtorque At Run Alarm Basic 03 Overtorque At Speed Agree Fault Basic 04 Overtorque At Run Fault Basic 05 UT At Speed Agree Alarm Adv 06...

Page 133: ...ree Alarm Adv 02 Overtorque At Run Alarm Adv 03 Overtorque At Speed Agree Fault Adv 04 Overtorque At Run Fault Adv 05 UT At Speed Agree Alarm Adv 06 UT At Run Alarm Adv 07 UT At Speed Agree Fault Adv...

Page 134: ...Speed signed L06 09 Stop Protection 04 Speed unsigned L06 09 Stop Protection 05 Speed signed L06 09 Continue Running Alarm 06 Speed unsigned L06 09 Continue Running Alarm 07 Speed signed L06 09 Stop...

Page 135: ...the frequency based on L08 19 L08 05 Input Phase Loss Selection Input phase loss detection 00 01 01 Adv 00 Disabled 01 Enabled L08 06 Input Phase Detection Level Input phase loss detection level Note...

Page 136: ...01 Adv 00 Disabled 01 Enabled L08 19 Overheat Pre Alarm Frequency Reduction Rate 0 1 0 9 0 8 Adv L08 35 Mounting Selection Mounting selection 00 03 00 Adv 00 Disabled Standard Installation 01 Side by...

Page 137: ...03 Auto Reset Time Sets the reset starting time 0 5 180 0 sec 0 5 Basic Adv L09 04 Auto Reset Flt Sel 1 Reset Fault Select 1 0000 FFFF 0001 Basic Adv L09 05 Auto Reset Flt Sel 2 Reset Fault Select 2...

Page 138: ...0 1 Binary 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 L09 04 E F 0 L F P F U T 1 O H 1 S C O V G F O C U V 3 U V 2 U V 1 HEX E 0 0 0 Binary 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 L09 05 B E 1 B E 2 C O F F B L O L 1 O...

Page 139: ...e L09 04 Binary HEX Binary Number Hexadecimal Number Digit 4 0000 0 0000 0 Digit 3 0000 0 0001 1 Digit 2 0000 0 0010 2 Digit 1 0011 3 0011 3 0100 4 0101 5 Table 5 15 CE Example 0110 6 L09 05 Binary HE...

Page 140: ...ing increase the OLV Stabilization Level N02 05 by one until the load stabilizes Both D03 02 and N02 01 will be incremented or decremented accordingly See Table 5 17 OLV Stabilization Level Parameter...

Page 141: ...o 06 50 125 No 07 55 138 No 08 60 150 No 09 65 163 No 0A 70 175 No 0B 75 188 No 0C 80 200 No 0D 85 213 No 0E 90 225 No 0F 95 238 No 10 100 250 No 11 105 263 No FF Note 1 Note 1 Yes NOTE 1 If N02 05 is...

Page 142: ...ced Instruction Manual March 2014 5 82 Online Tuning Parameter Code Name Function Range Initial Value Level Access N06 01 Line to Line Motor Tuning Selection Line to Line Motor Tuning 00 01 01 Adv 00...

Page 143: ...ing of four monitor variables They are Fref Fout Iout and User Selected monitor This user selected monitor can be selected from the following table Parameter Code Name Function Range Initial Value Acc...

Page 144: ...oad oL1 Detection Level 417 Drive Overload oL2 Detection Level 418 Frequency Reference Source Selection 419 Frequency Reference Memobus 420 Output Frequency Reference decimal 421 Run Command Selection...

Page 145: ...00 06000 Adv O01 11 User set Display Decimal Sets user display decimal point 00 03 02 Adv 00 No Decimal Point 01 01 02 0 01 03 0 001 Parameter Code Name Function Range Initial Value Access Level Param...

Page 146: ...4A0031 4024 G M 9D 4A0038 4031 G M O02 05 Operator M O P Selects whether the ENTER key is used when the frequency reference is set by the digital operator The digital operator can simulate a motor op...

Page 147: ...entative Maintenance Relay Setting 000 150 000 Adv O03 09 IGBT Maintenance Setting 000 150 000 Adv O03 11 Fault Trace Clear Clears Fault History 00 01 00 Adv 00 Not Cleared 01 Clear U2 U3 O03 12 kWh M...

Page 148: ...ut Current A Basic Adv U01 04 Control Method Displays the value of A01 02 Basic Adv U01 05 Motor Speed Motor Speed OLV only Hz Adv U01 06 Output Voltage Inverter Output Voltage Reference V Basic Adv U...

Page 149: ...eter OPE detected const Basic Adv U01 39 Memobus Communication Error Displays content of MEMOBUS error Adv U01 52 Maintenance Timer hr Adv U01 54 Pulse Monitor Displays the pulse train input RP freque...

Page 150: ...nce During Soft Start Fault Speed reference during soft start at previous fault Basic Adv U02 16 Motor q Axis Current During Fault Adv U02 17 Motor d Axis Current During Fault Adv Parameter Code Name...

Page 151: ...rge Bypass Relay Maintenance Adv U04 07 IGBT Maintenance Adv U04 08 Heatsink Temperature C Adv U04 09 LED Check Lights all segments of the LED to verify that the display is working properly U04 10 kWh...

Page 152: ...erence Vq V Adv U06 06 Output Voltage Reference Vd V Adv U06 07 ACR q Output Adv U06 08 ACR d Output Adv U06 20 Frequency Reference Bias Up Down2 Adv U06 21 Offset Frequency Adv U06 36 GAIA Communicat...

Page 153: ...Troubleshooting IMPULSE G Mini C h a p t e r 6...

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Page 155: ...Alarm Warning Brake does not set operation continues ALM indicator LED flashes fault code flashes brake contact output terminals MC MB MA stay activated Motor Faults and Corrective Actions Component C...

Page 156: ...t during run While running the multi function input brake answer back is lost 1 Check brake answer back circuit 2 Check terminal status U01 10 BE4 flashing Brake Answer 1 Brake Answer Back Brake not R...

Page 157: ...rectly due to noise etc 1 Cycle power to the drive 2 Replace the drive CPF16 Clock Fault Standard clock error 1 Cycle power to the drive 2 Replace the drive CPF17 Timing Fault A timing error occurred...

Page 158: ...nput terminal S5 U01 10 EF6 External Fault 6 External fault occurs on Terminal S6 1 Check constant H01 06 for proper programming 2 Check the condition for input terminal S6 U01 10 EF7 External Fault 7...

Page 159: ...ature OH1 Heatsink MaxTemp Overheat Fault There are two situations that result in an overheat fault The first occurs when the measured heat sink exceeds 105 C The second is a result of a fault in the...

Page 160: ...eck for proper programming of L06 02 and L06 03 OT2 Overtorque Det 2 Overtorque Detection Level 2 Fault Defined by L06 05 Alarm defined by L06 04 1 Check for proper programming for L06 XX constant OV...

Page 161: ...coupling UV Flashing DC Bus Undervolt Undervoltage Fault Undervoltage status occurs for more than 2 sec during STOP Input voltage drops below 190V DC or less for 230V AC class 380V DC or less for 460...

Page 162: ...ide the parameter setting Er 08 Rated Slip Rated Slip Fault Auto tuning is not completed within the expected time The auto tuning is outside the parameter setting Er 09 Accelerate Acceleration Fault r...

Page 163: ...uld result in serious injury Device VOM on Rx1 Scale Normal Reading Analog Meter Normal Reading Digital Meter Positive Lead Negative Lead Input Rectifier Bridge 1 L1 7 100 Approximately 0 5 V L2 L3 L1...

Page 164: ...to the diode check Figure 6 1 Braking Circuit Step No Ohmmeter Positive Lead Ohmmeter Negative Lead Expected Reading Analog Meter Expected Reading Digital Meter 1 Connect to B2 Connect to B1 10 Ohms 0...

Page 165: ...IMPULSE G Mini Advanced Parameter Listing A p p e n d i x A...

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Page 167: ...3 B01 02 Frequency Reference 2 30 00 0 00 150 00 Hz 5 3 B01 03 Frequency Reference 3 60 00 0 00 150 00 Hz 5 3 B01 04 Frequency Reference 4 0 00 0 00 150 00 Hz 5 3 B01 05 Frequency Reference 5 0 00 0...

Page 168: ...ion 00 Normal Rotation 01 Exchange Phases 00 00 01 5 12 B03 07 Local Remote 00 Cycle External Run 01 Accept External Run 00 00 01 5 13 B03 10 Allow Run at Power UP 00 Disabled 01 Enabled 00 00 01 5 13...

Page 169: ...everse Plug Accel Time 2 0 0 0 25 5 sec 5 18 C02 01 MicroSpd Gain 1 1 00 0 00 2 55 5 19 C02 02 MicroSpd Gain 2 1 00 0 00 2 55 5 19 C03 01 Upper Limit 1 UL1 Speed 6 00 0 00 150 00 Hz 5 20 C03 02 Upper...

Page 170: ...LC Zone 06 000 000 250 5 24 C05 15 LC Zone 07 000 000 250 5 24 C05 16 LC Zone 08 000 000 250 5 24 C05 17 LC Zone 09 000 000 250 5 24 C05 18 LC Zone 10 000 000 250 5 24 C05 19 LC Zone 11 000 000 250 5...

Page 171: ...0 sec 5 30 C12 03 Delay on timer 0 0 0 0 3000 0 sec 5 30 C12 04 Delay off timer 0 0 0 0 3000 0 sec 5 30 C12 05 Maintenance Timer 00000 0000 32767 hr 5 31 C12 06 Maintenance Speed Gain 0 5 0 0 1 0 5 3...

Page 172: ...0 20 0 00 10 00 sec 5 38 D10 01 CT VT Selection 00 Heavy Duty 01 Normal Duty 00 00 01 5 39 D10 02 Carrier Frequency Selection 01 2 0 kHz 02 5 0 kHz 03 8 0 kHz 04 10 0 kHz 05 12 5 kHz 06 15 0 kHz 07 Sw...

Page 173: ...44 E02 09 Motor Mechanical Loss 0 0 0 0 10 0 5 44 E02 10 Motor Iron Loss of Torque Compensation 0 65535 W 5 44 E02 11 Motor Rated Power 0 0 20 0 HP 5 44 E02 12 Saturation Comp 2 1 30 5 00 5 44 F01 02...

Page 174: ...ion Level 10 00 50 5 45 F01 11 Excessive Speed Detection Time 0 3 0 0 10 0 sec 5 45 F01 14 PGO Detection Time 0 5 0 0 10 0 sec 5 45 Parameter Parameter Name Default Range Units Reference Page Paramete...

Page 175: ...eover 1F Option Inverter Switch 20 2F External Fault 30 Program Lockout 31 Local Remote Switch 32 Ext BB N O 33 Ext BB N C 39 External OH2 3A Terminal A1 A2 Enable 3F Fault Reset 40 Fast Stop N O 42 F...

Page 176: ...l 5 Select See reference page for further details 0F 00 81 5 46 H01 06 Terminal 6 Select See reference page for further details 0F 00 81 5 46 H01 07 Terminal 7 Select See reference page for further de...

Page 177: ...027 Load Check Detect 029 Upper Limit 02A During Run 1 02B During Fast Stop 02F Load Weakening 030 Lower Limit 031 Upper Lower Limit 035 Load Check Fault Detection 037 Maintenance 039 Drive Enable 03...

Page 178: ...imit 13D Inverse During Speed Search 13F Inverse Klixon 140 1FF Inverse Fault Annunciate H02 02 Output Terminal P1 Select See H02 01 for selections 00F 000 1FF 5 51 H02 03 Output Terminal P2 Select Se...

Page 179: ...nal A1 Level 116 Terminal A2 Level 120 SFS Output 154 Input Pulse Monitor 162 Not Used 102 101 162 5 57 H04 02 Terminal AM Gain 100 0 999 9 999 9 5 57 H04 03 Terminal AM Bias 0 0 999 9 999 9 5 57 H05...

Page 180: ...lter Time 0 10 0 00 2 00 sec 5 60 H06 06 Pulse Monitor Selection 102 000 031 101 102 105 120 501 502 5 60 H06 07 Pulse Monitor Scaling 1400 0 32 000 Hz 5 60 L01 01 Motor Overload Fault Select 00 Disab...

Page 181: ...gent Control 370 150 400 V 5 69 L03 20 Main Circuit Voltage Gain A01 02 0 00 5 00 L03 21 Deceleration Calculation Gain A01 02 0 00 200 00 L03 23 Automatic Stall Prevention Selection During Run 00 Sets...

Page 182: ...ection Selection 00 Disabled 01 Speed signed L06 09 Continue Running Alarm 02 Speed unsigned L06 09 Continue Running Alarm 03 Speed signed L06 09 Stop Protection 04 Speed unsigned L06 09 Stop Protecti...

Page 183: ...tion 01 Side By Side 02 NEMA 1 Standard 03 Finless 00 00 03 5 76 L08 41 High Current Alarm Selection 00 Disable 01 Enable 00 00 01 5 76 L09 01 Auto Reset Select 00 Disable 01 Enable 01 00 01 5 77 L09...

Page 184: ...0 kWh Lower 4 Digits 411 kWh Upper 5 Digits 412 CPU Resources Used 413 Peak Hold Current 414 Peak Hold Output Frequency 106 104 638 5 83 416 Motor Overload oL1 Detection Level 417 Drive Overload oL2 D...

Page 185: ...to Stop 01 Decel to Stop 02 Use B03 03 Stopping Method 00 00 02 5 85 O02 03 User Defaults 00 No Change 01 Set Defaults 02 Clear All 00 00 02 5 85 O02 04 kVA Selection 60 Not Used 61 2001 G M 62 2003 G...

Page 186: ...Count 02 Clear OL LC Count 03 Clear Both Counts 00 00 03 5 87 T01 01 Tuning Mode Select 00 Rotating Auto Tune OLV 02 Stationary Auto Tune 03 Rotating Auto Tune V f 02 00 02 03 4 20 T01 02 Motor Outpu...

Page 187: ...OLV Only Hz 5 90 U02 07 Output Voltage Fault V 5 90 U02 08 DC Bus Voltage Fault V 5 90 U02 09 Output Power Fault kW 5 90 U02 10 Torque Reference Fault OLV Only 5 90 U02 11 Input Terminal Status Fault...

Page 188: ...Relay Maintenance 5 91 U04 07 IGBT Maintenance 5 91 U04 08 Heatsink Temperature C 5 91 U04 10 kWh Lower 4 Digits kWh 5 91 U04 11 kWh Upper 5 Digits kWh 5 91 U04 12 CPU Resources Used 5 91 U04 13 Peak...

Page 189: ...cy 5 92 U06 36 GAIA Communication Error 5 92 U06 37 LUNA Communication Error 5 92 U06 38 Option Card Error 5 92 Parameter Parameter Name Default Range Units Reference Page Parameters defaults changed...

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