2-68
Service Manual
4060-
xxx
Main drive service check
Service tip: Excessive gear or main drive assembly noise is usually caused by a defective motor
assembly or system board.
Service tip: If there are equally spaced horizontal lines across the page, go to
“Print quality—
evenly spaced horizontal lines or marks” on page 2-80
.
Warning:
Whenever the gearbox assembly is removed from the machine it must be handled very
carefully. Do not allow any of the gears to come in contact with any metal or other hard
surface to avoid gear damage. It is also very important not to let any dirt, paper, staples,
or other material come intact with the grease in the gearbox assembly.
FRU
Action
1
Main drive assembly
(excessive noise or
vibration)
Remove the controller board and run a Diagnostic Print Test in the
continuous mode. Check the main drive assembly for any excessive
noise or vibration. Determine if the noise is in the main drive, toner
cartridge, fuser, or main drive gearbox. Look for any loose or worn
parts in the developer drive assembly, main drive gearbox, or fuser.
Repair as necessary.
2
Main drive motor assembly
(excessive noise, gears
ratcheting and so on)
A service error code 936 - Transport Motor may be displayed. Check
the voltage at J24-6 on the system board. It measures approximately
+5 V dc when the motor is not running and goes to 0 V dc when the
motor is running. If incorrect, replace the system board. If this does
not fix the problem, replace the main drive motor.
3
Main drive motor cable
Check the continuity of the main drive motor cable. If incorrect,
replace the cable.
4
Motor does not turn, no
gear error code 936 or user
message 201 Paper Jam
displays.
Check the voltages at J24 on the system board.
If the voltage is incorrect, replace the FRUs in the following order:
• Main drive motor assembly
• System board
Pin
Voltage
Static
When main drive
motor is running
J24-11
+24 V dc
J24-8
+5 V dc
0 V dc
J24-7
+5 V dc
0 V dc
J24-6
+5 V dc
+2.5 V dc
J24-5
+5 V dc
0 V dc
J24-4
+5 V dc
+5 V dc
J24-1
+5 V dc
0 V dc
Summary of Contents for T63 Series
Page 13: ...Laser notices xiii 4060 xxx Japanese Laser Notice ...
Page 14: ...xiv Service Manual 4060 xxx Korean Laser Notice ...
Page 34: ...1 16 Service Manual 4060 xxx ...
Page 218: ...4 64 Service Manual 4060 xxx ...
Page 236: ...6 2 Service Manual 4060 xxx ...
Page 238: ...7 2 Service Manual 4060 xxx Assembly 1 Covers ...
Page 240: ...7 4 Service Manual 4060 xxx Assembly 2 Frame 1 5 2 1 3 4 3 4 8 6 7 ...
Page 252: ...7 16 Service Manual 4060 xxx Assembly 9 Paper feed alignment 3 2 1 4 ...
Page 258: ...7 22 Service Manual 4060 xxx Assembly 12 Drives Main drive and developer drive 3 2 4 1 7 6 5 ...
Page 260: ...7 24 Service Manual 4060 xxx Assembly 13 Hot roll fuser 3 7 5 2 6 4 1 5 8 7 9 ...
Page 262: ...7 26 Service Manual 4060 xxx Assembly 14 Transfer charging 3 2 4 1 5 6 7 9 10 8 ...
Page 264: ...7 28 Service Manual 4060 xxx Assembly 15 Electronics power supplies 3 7 5 2 6 4 1 ...
Page 266: ...7 30 Service Manual 4060 xxx Assembly 16 Electronics card assemblies 3 1 4 5 6 9 2 4 7 8 10 ...
Page 268: ...7 32 Service Manual 4060 xxx Assembly 17 Electronics shields ...
Page 270: ...7 34 Service Manual 4060 xxx Assembly 18 Cabling diagrams 1 3 1 2 4 5 6 7 8 7 4 ...
Page 272: ...7 36 Service Manual 4060 xxx Assembly 19 Cabling diagrams 2 HVPS LVPS 3 5 4 1 2 6 ...
Page 276: ...7 40 Service Manual 4060 xxx Assembly 21 250 sheet paper tray ...
Page 284: ...7 48 Service Manual 4060 xxx Assembly 23 Duplex option 1 ...
Page 286: ...7 50 Service Manual 4060 xxx Assembly 24 Envelope feeder 3 11 7 13 5 9 2 10 6 4 12 8 14 1 ...
Page 288: ...7 52 Service Manual 4060 xxx Assembly 25 Output expander ...
Page 290: ...7 54 Service Manual 4060 xxx Assembly 25 cont Output expander ...
Page 292: ...7 56 Service Manual 4060 xxx Assembly 26 High capacity output expander ...
Page 296: ...7 60 Service Manual 4060 xxx Assembly 27 5 bin mailbox ...
Page 298: ...7 62 Service Manual 4060 xxx Assembly 27 cont 5 bin mailbox ...
Page 300: ...7 64 Service Manual 4060 xxx Assembly 28 High capacity feeder 1 ...
Page 320: ...7 84 Service Manual 4060 xxx Assembly 38 StapleSmart finisher 4 1 ...
Page 344: ...I 20 Service Manual 4060 xxx ...
Page 345: ......