
8
. DRIVE AND DRIVEN PULLEYS/
KICK STARTER
8-11
DINK 200
Check the movable driven face for wear or
damage.
Measure the movable driven face I.D.
Service Limit
: 34.06mm replace if over
DRIVEN PULLEY FACE BEARING
REPLACEMENT
Check the bearings for play and replace them
if they have excessive play.
Drive the inner needle bearing out of the
driven pulley face.
Remove the snap ring and drive the outer
bearing out of the driven face.
Apply grease to the outer bearing.
Drive a new outer bearing into the driven face
with the sealed end facing up.
Bearing Driver
Seat the snap ring in its groove.
Apply grease to the driven face bore areas.
Snap Ring
Inner Bearing
Outer Bearing
•
Discard the removed bearing and
replace with a new one.
*
•
Discard the removed bearing and
replace with a new one.
*
Special
Pack all bearing cavities with 9
_
9.5g
grease.
*
Summary of Contents for DINK 200
Page 21: ...1 GENERAL INFORMATION 1 19 DINK 200 WIRING DIAGRAM...
Page 34: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 DINK 200 SCHEMATIC DRAWING...
Page 60: ...5 ENGINE REMOVAL INSTALLATION 5 1 DINK 200 SCHEMATIC DRAWING 3 0kg m 5 0kg m 4 0kg m...
Page 66: ...6 CYLINDER HEAD VALVES 6 1 DINK 200 SCHEMATIC DRAWING...
Page 78: ...7 CYLINDER PISTON 7 1 DINK 200 SCHEMATIC DRAWING...
Page 87: ...8 DRIVE AND DRIVEN PULLEYS KICK STARTER 8 1 DINK 200 SCHEMATIC DRAWING...
Page 105: ...9 FINAL REDUCTION 9 1 DINK 200 SCHEMATIC DRAWING...
Page 114: ...10 A C GENERATOR STARTER CLUTCH 10 1 DINK 200 SCHEMATIC DRAWING...
Page 121: ...11 CRANKCASE CRANKSHAFT 11 1 DINK 200 SCHEMATIC DRAWING...
Page 129: ...12 COOLING SYSTEM 12 1 DINK 200 SCHEMATIC DRAWING Torque 1 0_ 1 4kg m Left Hand Threads...
Page 147: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 1 DINK 200 FUEL SYSTEM...
Page 148: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 2 DINK 200 SCHEMATIC DRAWING...
Page 185: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DINK 200 SCHEMATIC DRAWING...