
1
. GENERAL INFORMATION
1-30
DINK 200
STEERING HANDLEBAR DOES NOT TRACK STRAIGHT
(Front and rear tire pressures are normal)
Steering stem nut too tight
Broken steering steel balls
Excessive wheel bearing play
Bent rim
Loose axle nut
Misaligned front and rear wheels
Bent front fork
POOR SUSPENSION PERFORMANCE
(Front and rear tire pressures are normal)
Weak shock spring
Excessive load
Shock damper oil leaking
Bent fork tube or shock rod
Fork tube and slider binding
Fork spring and slider binding
Damaged shock stopper rubber
Loose steering stem nut
POOR BRAKE PERFORMANCE
Worn brake linings
Foreign matter on brake linings
Rough brake drum contacting area
Worn brake linings
Foreign matter on brake linings
Rough brake drum contacting area
Worn brake linings
Worn brake cam contacting area on
Worn brake linings
Foreign matter on brake linings
Sluggish or elongated brake cables
Brake shoes improperly contact
Water and mud in brake system
Oil or grease on brake linings
Steering is heavy
Suspension is too soft
Soft brake lever
Hard brake lever
Poor brake
performance
Front or rear wheel is
wobbling
Symptom
Symptom
Symptom
Probable Cause
Probable Cause
Probable Cause
Steering handlebar pulls
to one side
Suspension is too hard
Suspension is noisy
Brake squeaks
Hard to brake
Summary of Contents for DINK 200
Page 21: ...1 GENERAL INFORMATION 1 19 DINK 200 WIRING DIAGRAM...
Page 34: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 DINK 200 SCHEMATIC DRAWING...
Page 60: ...5 ENGINE REMOVAL INSTALLATION 5 1 DINK 200 SCHEMATIC DRAWING 3 0kg m 5 0kg m 4 0kg m...
Page 66: ...6 CYLINDER HEAD VALVES 6 1 DINK 200 SCHEMATIC DRAWING...
Page 78: ...7 CYLINDER PISTON 7 1 DINK 200 SCHEMATIC DRAWING...
Page 87: ...8 DRIVE AND DRIVEN PULLEYS KICK STARTER 8 1 DINK 200 SCHEMATIC DRAWING...
Page 105: ...9 FINAL REDUCTION 9 1 DINK 200 SCHEMATIC DRAWING...
Page 114: ...10 A C GENERATOR STARTER CLUTCH 10 1 DINK 200 SCHEMATIC DRAWING...
Page 121: ...11 CRANKCASE CRANKSHAFT 11 1 DINK 200 SCHEMATIC DRAWING...
Page 129: ...12 COOLING SYSTEM 12 1 DINK 200 SCHEMATIC DRAWING Torque 1 0_ 1 4kg m Left Hand Threads...
Page 147: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 1 DINK 200 FUEL SYSTEM...
Page 148: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 2 DINK 200 SCHEMATIC DRAWING...
Page 185: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DINK 200 SCHEMATIC DRAWING...