
4
. LUBRICATION SYSTEM
4-5
DINK 200
Outer Rotor
Inner Rotor
Outer Rotor
Outer Rotor Inner Rotor
Dowel Pin
Pump Body
Rotor End
Pump Body
Pump Shaft
OIL PUMP INSPECTION
Measure the pump body-to-outer rotor
clearance.
Service Limit:
0.25mm replace if over
Measure the inner rotor-to-outer rotor
clearance.
Service Limit:
0.20mm replace if over
Measure the rotor end-to-pump body
clearance.
Service Limit:
0.12mm replace if over
OIL PUMP ASSEMBLY
Install the outer rotor, inner rotor and pump
shaft into the pump body.
There is one mark on the surface of the inner
rotor and outer rotor.
The mark is upside.
Insert the pump shaft by aligning the flat
on the shaft with the flat in the inner
rotor. Install the dowel pin.
°Ø
Pump Body
Summary of Contents for DINK 200
Page 21: ...1 GENERAL INFORMATION 1 19 DINK 200 WIRING DIAGRAM...
Page 34: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 DINK 200 SCHEMATIC DRAWING...
Page 60: ...5 ENGINE REMOVAL INSTALLATION 5 1 DINK 200 SCHEMATIC DRAWING 3 0kg m 5 0kg m 4 0kg m...
Page 66: ...6 CYLINDER HEAD VALVES 6 1 DINK 200 SCHEMATIC DRAWING...
Page 78: ...7 CYLINDER PISTON 7 1 DINK 200 SCHEMATIC DRAWING...
Page 87: ...8 DRIVE AND DRIVEN PULLEYS KICK STARTER 8 1 DINK 200 SCHEMATIC DRAWING...
Page 105: ...9 FINAL REDUCTION 9 1 DINK 200 SCHEMATIC DRAWING...
Page 114: ...10 A C GENERATOR STARTER CLUTCH 10 1 DINK 200 SCHEMATIC DRAWING...
Page 121: ...11 CRANKCASE CRANKSHAFT 11 1 DINK 200 SCHEMATIC DRAWING...
Page 129: ...12 COOLING SYSTEM 12 1 DINK 200 SCHEMATIC DRAWING Torque 1 0_ 1 4kg m Left Hand Threads...
Page 147: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 1 DINK 200 FUEL SYSTEM...
Page 148: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 2 DINK 200 SCHEMATIC DRAWING...
Page 185: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DINK 200 SCHEMATIC DRAWING...