KYMCO DINK 200, Manual, Page: 102 / 225

8
. DRIVE AND DRIVEN PULLEYS/
KICK STARTER
8-16
DINK 200
INSPECTION
Inspect the kick starter spindle and gear for
wear or damage.
Inspect the return spring for weakness or
damage.
Inspect the kick starter spindle bushings for
wear or damage.
Inspect the starter driven gear for wear or
damage.
Inspect the friction spring for wear or
damage.
Inspect the kick starter spindle and starter
driven gear forcing parts for wear or damage.
INSTALLATION
Install the kick starter spindle bushings and
return spring onto the left crankcase cover.
Install the starter driven gear and friction
spring as the figure shown.
Install the plate.
Starter Driven Gear Shaft Forcing Part
Friction Spring
Starter Driven Gear
Spindle
Return Spring
Plastic Bushing
Spindle Bushing
Starting Ratchet
Kick Starter Spindle Forcing Part
Friction Spring
Kick Starter Spindle
When installing the return spring, use a
screw driver to press the inward and
outward return spring hooks into their
original positions respectively.
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