
3
. INSPECTION/ADJUSTMENT
3-7
DINK 200
IGNITION TIMING
Remove the timing hole cap.
Check the ignition timing with a timing light.
When the engine is running at the specified
idle speed, the ignition timing is correct if the
“F” mark on the flywheel aligns with the
index mark on the crankcase cover.
Also use a timing light to check the advance.
Raise the engine speed to 4,000rpm.
The index mark should be between the
advance marks.
CYLINDER COMPRESSION
Warm up the engine before compression test.
Remove the center cover and spark plug cap.
Remove the spark plug .
Insert a compression gauge.
Open the throttle valve fully and push the
starter button to test the compression.
Compression
: 15
±
2kg/cm
_
If the compression is low, check for the
following:
_
Leaky valves
_
Valve clearance to small
_
Leaking cylinder head gasket
_
Worn pistons
_
Worn piston/cylinder
If the compression is high, it indicates that
carbon deposits have accumulated on the
combustion chamber and the piston head.
Compression Gauge
Timing Light
•
The CDI unit is not adjustable.
•
If the ignition timing is incorrect, check
the ignition system,
°Ø
Timing Hole Cap
“F” Mark
Summary of Contents for DINK 200
Page 21: ...1 GENERAL INFORMATION 1 19 DINK 200 WIRING DIAGRAM...
Page 34: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 DINK 200 SCHEMATIC DRAWING...
Page 60: ...5 ENGINE REMOVAL INSTALLATION 5 1 DINK 200 SCHEMATIC DRAWING 3 0kg m 5 0kg m 4 0kg m...
Page 66: ...6 CYLINDER HEAD VALVES 6 1 DINK 200 SCHEMATIC DRAWING...
Page 78: ...7 CYLINDER PISTON 7 1 DINK 200 SCHEMATIC DRAWING...
Page 87: ...8 DRIVE AND DRIVEN PULLEYS KICK STARTER 8 1 DINK 200 SCHEMATIC DRAWING...
Page 105: ...9 FINAL REDUCTION 9 1 DINK 200 SCHEMATIC DRAWING...
Page 114: ...10 A C GENERATOR STARTER CLUTCH 10 1 DINK 200 SCHEMATIC DRAWING...
Page 121: ...11 CRANKCASE CRANKSHAFT 11 1 DINK 200 SCHEMATIC DRAWING...
Page 129: ...12 COOLING SYSTEM 12 1 DINK 200 SCHEMATIC DRAWING Torque 1 0_ 1 4kg m Left Hand Threads...
Page 147: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 1 DINK 200 FUEL SYSTEM...
Page 148: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 2 DINK 200 SCHEMATIC DRAWING...
Page 185: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DINK 200 SCHEMATIC DRAWING...