
19
. SWITCHES/HORN/FUEL UNIT/THERMOSTATIC SWITCH
/TEMPERATURE GAUGE/INSTRUMENTS/LIGHTS
19-6
DINK 200
THERMOSTATIC SWITCH
INSPECTION
Remove the front covers. (
2-5)
Start and run the engine to make the water
temperature reaches 90
℃
±
2
℃
and
check if the cooling fan motor operates.
Lower the water temperature to
85
_
87
℃
and check if the fan motor
stops.
If the fan motor does not start, disconnect
the wires from the thermostatic switch and
then connect a jumper wire between the
wire harness and thermosensor wires (black
and green wires).
Turn the ignition switch ON. The
thermostatic switch is faulty if the cooling
fan motor runs properly.
If it does not start, check for voltage
between the fan motor coupler wire
terminals (black
_
green).
If there is no voltage, check for the
following:
•
Blown or faulty fuse
•
Loose terminals or connectors
•
Shorted wire in the wire harness
TEMPERATURE GAUGE
Disconnect the wire from the thermosensor
and ground it to the engine.
Turn the ignition switch ON.
The temperature gauge needle should move
all the way to “H”.
Wire
Thermosensor
Thermostatic Switch
Do not leave the thermosensor wire
grounded for longer than 5 seconds or
the temperature gauge will be damaged.
*
Thermosensor Wire
Summary of Contents for DINK 200
Page 21: ...1 GENERAL INFORMATION 1 19 DINK 200 WIRING DIAGRAM...
Page 34: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 DINK 200 SCHEMATIC DRAWING...
Page 60: ...5 ENGINE REMOVAL INSTALLATION 5 1 DINK 200 SCHEMATIC DRAWING 3 0kg m 5 0kg m 4 0kg m...
Page 66: ...6 CYLINDER HEAD VALVES 6 1 DINK 200 SCHEMATIC DRAWING...
Page 78: ...7 CYLINDER PISTON 7 1 DINK 200 SCHEMATIC DRAWING...
Page 87: ...8 DRIVE AND DRIVEN PULLEYS KICK STARTER 8 1 DINK 200 SCHEMATIC DRAWING...
Page 105: ...9 FINAL REDUCTION 9 1 DINK 200 SCHEMATIC DRAWING...
Page 114: ...10 A C GENERATOR STARTER CLUTCH 10 1 DINK 200 SCHEMATIC DRAWING...
Page 121: ...11 CRANKCASE CRANKSHAFT 11 1 DINK 200 SCHEMATIC DRAWING...
Page 129: ...12 COOLING SYSTEM 12 1 DINK 200 SCHEMATIC DRAWING Torque 1 0_ 1 4kg m Left Hand Threads...
Page 147: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 1 DINK 200 FUEL SYSTEM...
Page 148: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 2 DINK 200 SCHEMATIC DRAWING...
Page 185: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DINK 200 SCHEMATIC DRAWING...