KYMCO DINK 200, Manual, Page: 67 / 225

6
. CYLINDER HEAD/VALVES
6-2
DINK 200
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The cylinder head can be serviced with the engine installed in the frame. Coolant in the radiator
and water jacket must be drained first.
•
When assembling, apply molybdenum disulfide grease or engine oil to the valve guide movable
parts and valve arm sliding surfaces for initial lubrication.
•
The valve rocker arms are lubricated by engine oil through the cylinder head engine oil passages.
Clean and unclog the oil passages before assembling the cylinder head.
•
After disassembly, clean the removed parts and dry them with compressed air before inspection.
•
After removal, mark and arrange the removed parts in order. When assembling, install them in the
reverse order of removal.
SPECIFICATIONS Standard (mm) Service Limit (mm)
Item SH40AA SH40AA
IN 0.10

EX 0.10

Cylinder head compression pressure 15kg/cm
_

Cylinder head warpage

0.05
IN 30.8763 30.75
EX 30.4081 30.26
IN 10.00
_
10.018 10.10
EX 10.00
_
10.018 10.10
Valve rocker arm shaft IN 9.972
_
9.987 9.9
O.D. EX 9.972
_
9.987 9.9
IN 1.2 1.8
EX 1.2 1.8
IN 4.990
_
4.975 4.925
EX 4.970
_
4.955 4.915
IN 5.00
_
5.012 5.03
EX 5.00
_
5.012 5.03
Valve stem-to-guide IN 0.010
_
0.037 0.08
clearance EX 0.030
_
0.057 0.10
TORQUE VALUES
Cylinder head cap nut 19.6N-m Apply engine oil to threads
Valve clearance adjusting nut 8.8N-m Apply engine oil to threads
Cylinder head cover bolt 7.8
_
11.8N-m
SPECIAL TOOLS
Valve spring compressor
Valve seat cutter, 24.5mm
45
°
IN-EX
Valve seat cutter, 25mm Plane cutter 37.5
°
EX
Valve seat cutter, 22mm Plane cutter 37.5
°
EX
Valve seat cutter, 26mm Plane cutter 63.5
°
IN/EX
Cutter clip
Valve guide driver
Valve guide reamer
Valve clearance (cold)
Camshaft cam height
Valve rocker arm I.D.
Valve seat width
Valve stem O.D.
Valve guide I.D.