
14
. STEERING HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK ABSORBER/FRONT FORK
14-7
DINK 200
Pack all bearing cavities with grease.
Drive in the left bearing.
Install the distance collar.
Drive in the right bearing.
Special Tools
Outer driver, 32x35mm
Driver handle A
Pilot, 12mm
INSTALLATION
Apply grease to the speedometer gear unit.
Install the speedometer gear unit by aligning
its retaining pawl with the hub cutout.
Install the front wheel by aligning the
speedometer gear unit groove with the front
shock absorber tab.
Insert the axle and tighten the axle nut.
Torque
: 4.5
_
5.0kg-m
•
Do not allow the bearings to tilt
while driving them in.
•
Drive in the bearing squarely
with the sealed end facing out.
*
•
If not aligned, the retaining pawl
will be deformed when the axle nut is
tightened.
•
After installing the axle, turn the
wheel to make sure that the
speedometer drive shaft rotates freely.
*
When installing the front wheel, position
the brake disk between the two brake
pads.
*
Driver Handle A
Outer Driver,
32x35mm
Pilot, 12mm
Tab
Groove
Pawl
Hub Cutout
Speedometer Gear Unit
Speedometer Gear Unit
Summary of Contents for DINK 200
Page 21: ...1 GENERAL INFORMATION 1 19 DINK 200 WIRING DIAGRAM...
Page 34: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 DINK 200 SCHEMATIC DRAWING...
Page 60: ...5 ENGINE REMOVAL INSTALLATION 5 1 DINK 200 SCHEMATIC DRAWING 3 0kg m 5 0kg m 4 0kg m...
Page 66: ...6 CYLINDER HEAD VALVES 6 1 DINK 200 SCHEMATIC DRAWING...
Page 78: ...7 CYLINDER PISTON 7 1 DINK 200 SCHEMATIC DRAWING...
Page 87: ...8 DRIVE AND DRIVEN PULLEYS KICK STARTER 8 1 DINK 200 SCHEMATIC DRAWING...
Page 105: ...9 FINAL REDUCTION 9 1 DINK 200 SCHEMATIC DRAWING...
Page 114: ...10 A C GENERATOR STARTER CLUTCH 10 1 DINK 200 SCHEMATIC DRAWING...
Page 121: ...11 CRANKCASE CRANKSHAFT 11 1 DINK 200 SCHEMATIC DRAWING...
Page 129: ...12 COOLING SYSTEM 12 1 DINK 200 SCHEMATIC DRAWING Torque 1 0_ 1 4kg m Left Hand Threads...
Page 147: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 1 DINK 200 FUEL SYSTEM...
Page 148: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 2 DINK 200 SCHEMATIC DRAWING...
Page 185: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DINK 200 SCHEMATIC DRAWING...