KYMCO DINK 200, Manual, Page: 88 / 225

8
. DRIVE AND DRIVEN PULLEYS/
KICK STARTER
8-2
DINK 200
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The drive pulley, clutch and driven pulley can be serviced with the engine installed.
•
Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from
them to minimize the slipping of drive belt and drive pulley.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Movable drive face bushing I.D. 33.000
_
33.025 33.06
Drive face collar O.D. 32.006
_
32.009 31.90
Drive belt width 19.0 17.5
Clutch lining thickness 3.963
_
4.037 2.0
Clutch outer I.D. 130.0
_
130.2 130.5
Driven face spring free length 88.3 83.2
Driven face O.D. 33.965
_
33.985 33.94
Movable driven face I.D. 34.00
_
34.025 34.06
Weight roller O.D. 16.99
_
17.00 16.00
TORQUE VALUES
Drive face nut 49.0
_
58.8N-m
Clutch outer nut 49.0
_
58.8N-m
Clutch drive plate nut 49.0
_
58.8N-m
SPECIAL TOOLS
Universal holder Clutch spring compressor
Bearing driver Lock nut wrench, 39mm
Kick starter spring remover
TROUBLESHOOTING
Engine starts but motorcycle won‘t move Lack of power
•
Worn drive belt
•
Worn drive belt
•
Broken ramp plate
•
Weak driven face spring
•
Worn or damaged clutch lining
•
Worn weight roller
•
Broken driven face spring
•
Faulty driven face
Engine stalls or motorcycle creeps
•
Broken clutch weight spring