KYMCO DINK 200, Manual, Page: 181 / 225

14
. STEERING HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK ABSORBER/FRONT FORK
14-16
DINK 200
ASSEMBLY
Install the damper spring onto the damper rod
and then install them into the front shock
absorber tube.
Install the shock absorber spring onto the
front shock absorber tube.
Set the front shock absorber tube in a vise and
then tighten the lock nut.
Set the front shock absorber in a vise.
Insert the shock absorber tube into the shock
absorber and then install the copper washer
and tighten the damper rod hex bolt.
Add engine oil into the front shock absorber.
Torque : 4.9
_
29.4N-m
Specified Oil : SS#8
Oil Capacity : 81cc
Install the oil seal
Install the circlip.
Install the dusts seal and dust boot.
INSTALLATION
Install the front shock absorbers onto the
front fork.
Install and tighten the front shock absorber
upper mount bolts.
Tighten the lower mount bolts.
Install the front wheel. (

14-7)
When holding the shock absorber tube,
place a shop towel to protect it and do
apply too much force .
＊
Copper Washer
Circlip
Dust Boot
Apply locking agent to the washer and
hex bolt and install them together.
＊
Align the upper mount bolt hole with
the groove on the front fork.
＊
Dust Seal
Hex Bolt