
2
. EXHAUST MUFFLER/FRAME COVERS
2-6
DINK 200
HANDLEBAR COVER REMOVAL
First remove the four screws attaching the
handlebar front cover.
Remove the handlebar front cover.
Remove the two screws and one bolt
attaching the handlebar rear cover.
Remove the handlebar rear cover.
The installation sequence is the reverse of
removal.
BOTTOM COVER REMOVAL
Remove the side stand.
Remove the four bolts attaching the bottom
cover.
Remove the bottom cover.
FRONT INNER FENDER A/B REMOVAL
Remove the front upper cover. (
2-5)
Remove the front lower cover. (
2-5)
Remove the screws which combines inner
fender A with inner fender B.
Remove the two bolts attaching the inner
fender A.
Separate inner fenders A and B.
The installation sequence is the reverse of
removal.
EXHAUST MUFFLER REMOVAL
Remove the two exhaust muffler joint lock
nuts.
Remove the two exhaust muffler lock bolts to
remove the exhaust muffler.
Remove the exhaust muffler joint packing
collar.
The installation sequence is the reverse of
removal.
Torque:
Exhaust muffler joint lock nut: 1.2kg-m
Exhaust muffler lock bolt:
3.5kg-m
Screws
Screws
Screws
Bolt
Lock Bolts
Bolts
Bolt
Bottom Cover
Joint Lock Nut
Summary of Contents for DINK 200
Page 21: ...1 GENERAL INFORMATION 1 19 DINK 200 WIRING DIAGRAM...
Page 34: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 DINK 200 SCHEMATIC DRAWING...
Page 60: ...5 ENGINE REMOVAL INSTALLATION 5 1 DINK 200 SCHEMATIC DRAWING 3 0kg m 5 0kg m 4 0kg m...
Page 66: ...6 CYLINDER HEAD VALVES 6 1 DINK 200 SCHEMATIC DRAWING...
Page 78: ...7 CYLINDER PISTON 7 1 DINK 200 SCHEMATIC DRAWING...
Page 87: ...8 DRIVE AND DRIVEN PULLEYS KICK STARTER 8 1 DINK 200 SCHEMATIC DRAWING...
Page 105: ...9 FINAL REDUCTION 9 1 DINK 200 SCHEMATIC DRAWING...
Page 114: ...10 A C GENERATOR STARTER CLUTCH 10 1 DINK 200 SCHEMATIC DRAWING...
Page 121: ...11 CRANKCASE CRANKSHAFT 11 1 DINK 200 SCHEMATIC DRAWING...
Page 129: ...12 COOLING SYSTEM 12 1 DINK 200 SCHEMATIC DRAWING Torque 1 0_ 1 4kg m Left Hand Threads...
Page 147: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 1 DINK 200 FUEL SYSTEM...
Page 148: ...13 FUEL SYSTEM CARBURETOR FUEL PUMP 13 2 DINK 200 SCHEMATIC DRAWING...
Page 185: ...15 REAR BRAKE REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 DINK 200 SCHEMATIC DRAWING...