Kval 990-HQ, Operation Manual

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KVAL 990-HQ Operation Manual
Table of Contents
About the Hinge Heads .........................................................................2-9
About the Eight Shooter System .............................................. 2-10
About the Hopper ................................................................................2-10
Hopper Process ..................................................................................2-11
About the 8 Shooter Assembly ...........................................................2-13
About the Driver Assembly .................................................................2-14
About the Back Section ........................................................... 2-15
Front and Rear Views of the Back Section .........................................2-16
About the Out-Feed ................................................................. 2-17
About the Electrical Panels ...................................................... 2-18
Electrical Panel Option: Servo Box 2 ..................................................2-19
Description of the Six Light Panel ........................................... 2-20
Machine Start Summary .......................................................... 2-21
If Processing a Fourth Hinge ..............................................................2-23
Powering Operations for the 990-HQ ...................................... 2-24
How to Power Up the 990-HQ ............................................................2-24
Home the 990-HQ ...............................................................................2-25
How to Power Down the 990-HQ ........................................................2-25
Safety Controls ........................................................................ 2-26
Emergency Shutdown and Recovery .................................................2-26
To Resume Normal Operation after an E-Stop ...................................2-26
Air Brake on 990-HQ Eight Shooter ....................................................2-26
Summary of the Interface ........................................................ 2-28
Machine Control and Calibration Screens ..........................................2-28
Machine Feed Back ................................................................. 2-30
Controlling Access to User Screens ...................................................2-30
Main Screen ............................................................................. 2-31
Main Screen Descriptions ...................................................................2-31
Manual Operation .................................................................... 2-36
Manual Jog Screen .............................................................................2-36
About Calibration ..................................................................... 2-40
Before you Calibrate ...........................................................................2-40
Flow Chart of Calibration ...................................................................2-41
About the Entering Data into the Setup Screens ..................... 2-42
How to Enter Calibration Data ............................................................2-42
Enter a Positive or Negative Number? ...............................................2-43
Servo Motor Drive Assembly Locations ................................... 2-44
Setup Screen ........................................................................... 2-45