Kval 990-HQ, Operation Manual

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Table of Contents
KVAL 990-HQ Operation Manual
Chapter 1
Introduction to the 990-HQ
Chapter 1 at a Glance .............................................................. 1-1
About this Manual .................................................................... 1-2
About this Manual .................................................................... 1-4
Safety First! .............................................................................. 1-5
Safety Sheet Sign-Off Sheet .................................................................1-5
Safety Terminology of Labels ................................................................1-5
Safety Guidelines ..................................................................................1-5
Lockout-Tagout Guidelines ...................................................... 1-9
Follow the P-R-O-P-E-R lockout rule of thumb. ....................................1-9
Lockout Tagout Procedure ....................................................... 1-10
Pre-Steps Before Lockout Tagout .......................................................1-10
Lockout Tagout Power ........................................................................1-10
Lockout Tagout Air Supply ..................................................................1-11
Start Maintenance ...............................................................................1-11
Post Maintenance Steps .....................................................................1-11
Zero-Energy to Start-Up ........................................................... 1-12
Getting Help from KVAL ........................................................... 1-14
On-Line Help .......................................................................................1-14
Product Return Procedure ..................................................................1-14
How to Download the Service Application ............................... 1-16
Download Application .........................................................................1-16
Safety Sign-Off Sheet .............................................................. 1-19
A Note to the Operator ........................................................................1-19
Chapter 2
Operation of the 990-HQ
The 990-HQ Process Summary ............................................... 2-2
Machine Orientation ..............................................................................2-2
Typical Production Line Layout .............................................................2-2
Top View of Machine ................................................................ 2-3
About the Operator Station and Front Section Controls .......... 2-4
About the Foot Pedal and Control Box .................................................2-5
Control Box ..........................................................................................2-5
Hinges Loaded Button (Status Light) ....................................................2-6
About the In-Feed Section ....................................................... 2-7
About the Front Section ........................................................... 2-8