KMT Streamline SL-V 100 Plus, Operation And Maintenance Manual

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Section 3
Maintenance
20412940
8-2012/Rev 04
3-3
3.3 Maintenance Precautions
Make sure all safety devices are operational. Each device should be checked on a specified
schedule. If the device does not function, it must be replaced before operating the machine.
Check the
EMERGENCY STOP
button. The normal operating position is pulled out. Turn the
power on and activate the emergency stop button by pushing it in to verify the power goes off and
the safety dump valve opens to bleed the high pressure from the system.
Before performing any maintenance on the equipment, take the system out of service and make
sure the controls are properly locked and marked. Never perform any maintenance on the
equipment without making sure the main control power is locked out in the
OFF
position.

Never service or maintain the equipment while it is operating.

Steam or fog inside the top cover is an indication of a high pressure leak. All high
pressure leaks must be repaired immediately. Press the
EMERGENCY STOP
button to turn
the control power off and bleed off the high pressure water from the intensifier before
lifting the cover.

Never service or maintain any high pressure component, or loosen any high pressure
fitting when it is pressurized. Press the
EMERGENCY STOP
button to turn the control power
off and bleed off the high pressure water from the intensifier before servicing.

If leakage occurs at a sealing surface, high pressure water is released through weep holes.
If a pressurized fitting is loosened, a jet of high pressure water will exit the nearest weep
hole with
possible hazardous results .
3.4 Tool Kits
Table 3-2 provides a list of the spare parts and maintenance tools included in standard tool kits
for SL-V series pumps. Components can also be ordered individually.
Table 3-2
Tool Kits
Part Number Description
Tool Kit
05072723
7/8” Plunger
Tool Kit
80075930
1-1/8” Plunger
10087385 FM-L Grease, 14-1/2 ounce 1 1
80078330 Seal Removal Tool Stand 1 1
10079986 Strap Wrench 1 1
10081370 Spanner Wrench 1 1
05053871 Combination Wrench, Box/Open 1 1
10084440 Pure Goop, 1 ounce 3 3
10087609 Crescent Wrench 1 1
20484961 Vee Block 1 1
05066139 Cylinder Wrench 1 1
10148674 HP Seal Installation Tool 1