Kinoton FP 25 E PREMIERE Operating Manual Download

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FP 25/30/38/50 E

Safety Instructions

Issue: 06/2011

Safety

1 .1

Safety Notes

1 .1 .1 General Hints

Read this operating manual before operating the projector.

This operating manual is to be kept with the projector at all times.

For safe and trouble free operation of the projector a good working knowledge of

basic safety regulations and the projector’s correct use is required.

This operating manual contains the most important instructions for running the projec-

tor safely.

This operating manual must be read and understood by all persons working with the

projector, with particular emphasis on all aspects regarding safety.

In addition, all valid regulations and measures concerning accident prevention must

be observed.

The owner is responsible to assure that all persons who work with and / or operate

the projector are familiar with safe operating practices and accident prevention tech-

niques and have a complete working knowledge of the projector and all additional

machines and components of the system.

Those persons who work with the projector are responsible:

- to observe safe operating practices and accident prevention techniques

- to have read and fully understand the safety chapter and the warnings within this

operating manual.

The place on which the projector will be installed must be even, solid and clean.

Installation and basic adjustment must always be carried out by trained service

personnel.

1 .1 .2 Dangers when Working with the Projector

Projectors are constructed according to the latest engineering and state-of-the art safety

standards. The projector is only to be used for its intended purpose and is only used

when functioning absolutely perfectly.
Serious danger may result from improper use of the projector, causing injury to the user

or a third person, or damage may be done to the projector or other items in the vicinity.
Faults that could adversely affect safety must be rectified immediately.
The projector must not be used until any faults are rectified.

Summary of Contents for FP 25 E PREMIERE

Page 1: ...DIGITAL CINEMA FILM TECHNOLOGY STUDIO TECHNOLOGY CUSTOMIZED SOLUTIONS 360 DISPLAY SYSTEMS Operating Manual FP 25 E PREMIERE Projector ...

Page 2: ......

Page 3: ...ts a thorough training period We confirm that the information given in this manual is true and correct to the best of our knowledge and belief However notwithstanding all best care and attention techni cal inaccuracies and typographical errors cannot be fully excluded As far as we did not assure explicitly and written form any special characteristics and suitability of a product for a certain inte...

Page 4: ...8 21 10 Germering Printed in Germany Issue June 2011 This operating manual even in extracts may only be reprinted or otherwise copied with special written permission from KINOTON GmbH Editor responsible for the contents KINOTON GmbH Editing and layout Carmen Auer KINOTON GmbH Hints Own Notes ...

Page 5: ...s 3 1 3 1 Electric Power Hazards 3 1 3 2 Warning Risk of Fire 4 1 3 3 Lamphouse Hazards 4 1 3 3 1 Broken Glass 4 1 3 3 2 Ultraviolet Radiation 4 1 3 3 3 High Voltage 4 1 3 4 Mechanical Danger 5 1 4 Preventing Projector Damage 5 1 5 Service 6 1 6 Protective Devices 7 1 6 1 Main Switch 7 1 6 2 IR Reflex Film Break Sensor 7 1 6 3 Film Stripper 7 1 6 4 Spool Tower Film Break Switch 8 1 6 5 Lamphouse D...

Page 6: ...nnecting the Projector 16 3 Function and Components 17 3 1 Components Overview 17 3 1 1 Projection Drive 17 3 1 2 Projector Head 17 3 1 3 Spool Tower 17 3 1 4 Spool Rack 17 3 1 5 Projector Variations 18 3 1 6 Projector Head 18 3 2 Film Gate and Film Track 19 3 2 1 Film Pressure Skate 19 3 2 2 The Dowser 20 3 2 3 Single Aperture Plates only with manual lens turret or lens holder 21 3 2 4 Aperture C...

Page 7: ...analog and optional DOLBY digital upgradeable 29 3 3 1 Components 29 3 3 2 Sound Tracks on the Films 30 3 4 DTS SDDS Reader 30 3 5 Film Cleaner option 30 3 6 Drive Components in the Projector Head 31 3 6 1 Main Drive 31 3 6 2 PREMIERE Intermittent Sprocket Drive 31 3 7 Electronic Components 32 3 7 1 Main Board and LED Power Supply Board 33 3 8 Spool Tower Components 34 3 8 1 Lever Arm 35 3 8 2 Gui...

Page 8: ...7 4 3 4 Stop Button 47 4 3 5 Potentiometer Reel Speed 47 4 3 6 LED Ready 47 4 4 Spool Rack Operating Elements 48 4 4 1 Standard Spool Rack 1 electronic friction drive for projection only 48 4 4 2 Optional Spool Rack 2 electronic friction drives for projection and rewinding 48 4 4 3 Main Switch on Spool Rack 48 4 4 4 Rotary Switches Selecting the Spool Size Rotation Direction 49 4 4 5 Rotary Switch...

Page 9: ... 3 FP 25 E with Spool Rack option with 2 friction drives 58 5 2 3 1 Threading Overview 58 5 2 3 2 Starting the Projection 59 5 2 3 3 Ending or Stopping the Program 59 5 3 Rewind Make Up and Tear Down a Program 60 5 3 1 FP 25 E with Spool Tower Make Up Tear Down and Rewind Operation 60 5 3 1 1 General Threading 61 5 3 1 2 Making Up a Program 61 5 3 1 3 Rewinding the Program 62 5 3 1 4 Tearing Down ...

Page 10: ...Cleaning Maintenance Repair 73 6 1 General Hints 73 6 2 Cleaning 73 6 3 Maintenance 75 6 4 Repair and Adjustments 76 6 4 1 Changing the Pilot Lamp 76 6 4 2 Adjusting the Pressure of the Skate 76 6 4 3 Adjusting the Film Pressure Skate Height 77 6 4 4 Changing the 35 mm Film Runner Strips 78 6 4 5 Adjusting the Lens Holder 78 6 4 6 Changing a Constant Speed Sprocket Pad Shoe 79 6 4 7 Adjusting the ...

Page 11: ... 7 1 1 Film Gate Parts 91 7 1 2 Parts for Feed Bottom Sprocket 91 7 1 3 Parts for Guide Rollers 91 7 1 4 Other Parts on Projector Head 91 7 2 35 mm Apertures for Aperture Changer 94 7 3 Single Apertures 94 7 4 Adapter Rings for 35 mm Lenses 94 7 5 Spool Tower 95 7 5 1 Guide Rollers 95 7 5 2 Film Spools 95 7 5 3 Friction Shafts 95 7 5 4 Other Parts 95 7 6 Spool Rack 97 7 6 1 Film Spools 97 7 6 2 Fr...

Page 12: ... Plans of Terminal Connections 101 8 2 1 Plan of X1 Main Terminal Connections 101 8 2 2 Sound Output on 8 pole Terminal Strip 102 8 3 Block and Circuit Diagrams 103 8 3 1 Block Diagram Components Overview 103 8 3 2 Block Diagram Power 104 8 3 3 Block Diagram Signals 105 8 3 4 Main Board Components Overview 106 8 3 5 Lamphouse for 230 V Mains Connection 107 8 3 6 Lamphouse for 120 V Mains Connectio...

Page 13: ...iques and have a complete working knowledge of the projector and all additional machines and components of the system Those persons who work with the projector are responsible to observe safe operating practices and accident prevention techniques to have read and fully understand the safety chapter and the warnings within this operating manual The place on which the projector will be installed mus...

Page 14: ...ng operating and maintenance of the projector operation the projector with defective and or non functioning safety and protection devices activating the lamphouse via the rectifier and not via the projector disregarding of the instructions in the manual concerning transportation storage assembly commissioning operation and maintenance modification of the projector without written authorisation fro...

Page 15: ...le S S Do not operate the projector with a damaged cable or if the projector has been dropped or damaged until it has been checked for operation by a qualified service technician S S Position the cable so that it will not be tripped over pulled or contact hot surfaces S S If an extension cable is necessary a cable with a current rating at least equal to that of the projector should be used to avoi...

Page 16: ...ssary to wear protection with open lamphouse DANGER of explosion S S Never bypass a door switch S S Only work on open lamphouse and with xenon bulb with face protection shield neck protection and safety gloves which reach to the elbow If the xenon lamp explodes you can suffer injury to face eyes and arteries S S Dispose of the xenon bulb Before removing xenon lamp put protective cover around it pa...

Page 17: ... the projector complies with electromagnetic capability EMC and safety requirements it should be always operated with all covers in place U U Do not spill liquids of any kind on this projector If any liquid is coming into the pro jector switch off disconnect from mains and call service U U Always switch off main switch before cleaning the projector housing To keep the cabinet looking brand new per...

Page 18: ... or others hazards Unauthorized substitutions may void warranty U U Upon completion of any service or repairs to this projector ask the service techni cian to perform safety checks to determine that the projector is in proper operation condition U U Xenon compact arc lamps are under high pressure The lamp must be handled with great care They may explode if dropped or mishandled Whenever the protec...

Page 19: ...rns off 1 6 2 IR Reflex Film Break Sensor The film break sensor arrow switches off the projector when no film is passing the sen sor e g at a film break In this case the projector will be stopped X X NOTE If your projector is equipped with an automation system the film break sensor can trigger a run of events 1 6 3 Film Stripper The film stripper arrow prevents film from winding around the sprocke...

Page 20: ...ool drive will be reduced until the spool comes to a standstill In the event of a film break the lever arm moves to the limit stop position arrow 1 6 5 Lamphouse Door Switch On both sides door switches arrows are mounted in the lamphouse frame The xenon lamp only ignites when both lamphouse side doors are closed ATTENTION Never activate the lamphouse via the rectifier ...

Page 21: ...e projector and the xenon lamp are switched off the blower should run after about ten minutes 1 6 7 Heat Filter Lamp power more than 2500 W needs a heat filter which has to be mounted in the lam phouse or in the projector s film gate see figure Lamphouses with metallic mirrors and all big lamphouses 4 000 7 000 W lamp power are equipped with a heat filter 200 x 200 mm The small lamphouse 700 3500 ...

Page 22: ...FP 25 E Issue 06 2011 10 ...

Page 23: ...tective cover or leave projector in the original cover X X note Although most parts are delivered with a protective cover you have to clean the projector and its components before the first start 2 2 Delivery or Equipment Variations Projector FP 25 E with SPT 4000 Spool Tower with SPT 5000 Spool Tower with UG 4000 Spool Rack with 1 friction drive standard with 2 friction drives for rewinding optio...

Page 24: ...SDDS option Control panel BWR option Auditorium control panel option Film cleaner option Operating manuals 2 3 Installation ATTENTION U U The projector will be delivered completely wired and factory tested U U Only use suitable hoisting machines crane fork lift U U Do not use unit parts as climbing aid U U The electrical connections have to be in accordance with local regulations and be installed ...

Page 25: ...FP 25 E Installation Mounting Issue 06 2011 13 2 3 2 Important Hints for Installation Projector Dimensions ...

Page 26: ...nstall an old building projector remove all not used old cables wires and lines under the projector U U If possible the heat exchanger must not have more than 10 m distance to the projector and the refrigerating set must not have more than 15 m distance to the heat exchanger If the environment temperature is high and the wires are long the hose is to be isolated because of condensation U U The coo...

Page 27: ...e of need therefore see chapter 6 4 15 Z Z Installing the heat filter is described in chapter 6 4 16 Z Z You will find the lamphouse connecting plan in chapter 8 3 3 2 3 5 Adjusting the Projector Inclining 4 2 1 3 5 Lamphouse Inclining table Hexagon head screws in long holes Spool tower spool rack Projector head Slightly loosen the 4 screws on the inclining table 2 on the front side and 2 on the b...

Page 28: ...refrigerating set must not have more than 15 m distance to heat exchanger If environment temperature is high and wires are long the hose is to be isolated because of condensation water Connect the inlet and outlet tubes of the water cooling system to the con necting pieces in the projector X X note You will find the description of the water cooling unit in the corresponding operating manual 2 4 Co...

Page 29: ... combination with the spool tower the projected film will be transported from the rear side film spool to the fore side film spool The spool tower can be equipped with film spools up to 5000 m To operate with 5000 m spools you need adapter plates to raise the spool tower With the spool tower the film can be rewound made up and teared down at a maximum speed of about 256 m min To have a constant fi...

Page 30: ...l Rack 3 1 6 Projector Head Projector head Fore side guide rollers Rear side guide roller Lamphouse Shutter housing Film gate with film pressure skate intermittent sprocket Lens turret option Reverse scan sound device Inclining table Spool tower or spool rack 6 2 1 9 8 7 5 4 3 10 ...

Page 31: ... the film laterally Shutter housing Á Film gate Â Film runner strips 2 Ã Ceramics roller 4 Ä Film pressure skate 35 mm Å Intermittent sprocket Æ Aperture changer option 3 2 1 Film Pressure Skate For smooth and silent film running it is very important that the pressure of the film skate is adjusted accurately X X note Z Z Adjusting the film pressure skate see chapter 6 4 2 Z Z Adjusting the height ...

Page 32: ...nding button on the operating panel or automatically controlled by an automation system and a cue foil on the film 2 1 3 4 5 6 2 1 3 5 4 Dowser Á Dowser rotation solenoid Â Light baffle Ã Rotary shutter Ä Film gate with water cooling unit or fire protection plate Water cooling unit ATTENTION If the dowser does not close while the projector is stopped the film will burn ...

Page 33: ...ble for automatically changing the aperture when the corresponding format key has been pressed It works together with an electronically controlled lens turret By activating a format button the aperture together with the lens is changed Aperture changer Á Aperture Â Drive pin with knurled nut installed Push the aperture into the film gate and place the aperture changer drive pin into the hole on th...

Page 34: ... with Two Lenses Turret Push or on operating panel if existing If the lens turret is equipped with two lenses and the aperture has three openings you can select any two of the three aperture openings to work with the two lenses For example for some shows the format change could be between CS Cinema Scope and WS 1 1 85 and for other shows the format change could be between WS 1 1 85 and NS 1 1 33 T...

Page 35: ...lection and push WS flat or CS scope button The turret turns to the selected lens and the aperture changer changes to the selected aperture X X Hint Make a note which shows you which aperture combination is chosen after how many times he SELECT button was pushed X X note Z Z Changing the aperture changes the lens too see also lens turret chapter 3 2 6 2 Z Z If the projector is equipped with an ape...

Page 36: ... WS 1 1 85 or NS 1 1 33 Precisely focus each lens in its tube by moving the lens in its tube and without adjusting the focus knob Then fasten the lens with the knurled screw X X note Some lenses may require rings to support the rear section these are available from Kinoton For easy film threading flip the position lever the lens turret will move away from the film gate Make sure to put the lever f...

Page 37: ...ret away from the gate To select a lens push one of the format buttons The light barrier on the sensor board senses the position of the corresponding coding plate one coding plate for one lens The lens turret will stop at that position and be magnetically latched Drive and Control The lens turret aperture changer control board arrow right figure activates the turret motor arrow left figure which c...

Page 38: ...ard placed over the aperture changer lens turret board or separate over the focus motor to activate the turret motor placed over the lens turret motor or separate which shifts the lens turret via a toothed belt driving a threaded shaft X X note Electronic focusing can only be carried out with open dowser 3 2 7 3 Electronically Controlled Lens Holder Focusing option When operating the focus control...

Page 39: ...nning be very careful that you do not touch the rotating shutter Serious cuts can result X X note The shutter is factory set Adjustments should only be carried out by service staff 3 2 9 Intermittent Sprocket The intermittent sprocket is a very pre cise sprocket It transports the film step by step through the film gate The intermittent sprocket is controlled by the PREMIERE drive unit X X note The...

Page 40: ...ilm from the take off friction or platter to the film gate The bottom sprocket right figure pulls the film out of the sound head and feeds it to the take up friction or platter The pad shoe holds the film on the sprocket The film stripper prevents broken film from being wound up around the sprocket With the handle you can open the pad shoe to thread the film X X note Z Z Changing a constant speed ...

Page 41: ...ce is upgradeable with DOLBY digital X X note Z Z The reverse scan sound head is delivered factory checked and adjusted Z Z Optional cue sensors for reading metal foil tapes can be mounted in the reverse scan sound device 3 3 1 Components 3 5 4 2 4 6 1 LED holder with optional second digital LED Á Sound shaft drum Â Sound pressure roller Ã Analog upper and optional digital lower sound optics Ä p c...

Page 42: ...rforations The DTS digital sound information is en coded between the picture and the analog sound track The SDDS information is encoded on the edges of the film 3 4 DTS SDDS Reader Optionally a DTS see figure or SDDS reader can be used to scan the corre sponding sound track on the film The readers will be fastened with special holders on the projector 3 5 Film Cleaner option Optionally the project...

Page 43: ... belt and gears the following shafts are driven by the main drive motor feed sprocket Ä bottom sprocket Â main drive encoder Á The main drive encoder is directly positioned behind the main drive motor on their common shaft 3 6 2 PREMIERE Intermittent Sprocket Drive Via pulses the main drive encoder counts the quantity of the film transport unit 1 picture which is transported out of the feed sprock...

Page 44: ...y experts 1 3 4 5 6 7 2 Main terminal 1 Frequency inverter Sound output terminal Internal terminal strip with fuse FPS 300 servo amplifier for intermittent sprocket drive Power supply unit for FPS servo amplifier Interface board X X note The main board and the LED power supply board are mounted on the front side of the mounting plate for the electronic equipment arrow see next picture ...

Page 45: ...witches for setting projector functions LEDs for e g shutter adjustment indication or voltage error indication Interfaces for different connections The LED board can be designed for analog and digital sound LED s supply or for analog LED s supply only The LED board is powered via the projector with 24 V Components Projector Spool Tower ...

Page 46: ...25 E Issue 06 2011 34 3 8 Spool Tower Components 5 2 1 4 3 Spool tower Rear take off friction with film spool Fore side take up friction with film spool Fore side extension arm with guide rollers Lever arm ...

Page 47: ...ilm spools turn the lever arm s will be hold in the range of the working position A B E g the diameter of the take off film reel gets smaller and smaller therefore the lever arm moves out of the range of the working position The excursion of the lever arm will be registered by the control unit The control unit calculates the correct rotary speed for the current reel diameter and transmits the valu...

Page 48: ...view of the drive and electronic components which are mounted in the spool tower Z Z All work on drives should only be carried out by experts Friction motor with Hall generator board to drive the fore side take up friction Potentiometer for fore side lever arm Friction control board Main terminal strip 2 frequency inverters right inverter for the rear friction drive Friction motor to drive the rea...

Page 49: ... friction motor fore side take up friction additionally controls the fore side film reel speed If the rear film reel speed is getting too high the reel diameter is getting larger a too fast signal will be sent to the control unit Then it will transmit a reduced speed value to the Hall generator the fore side fric tion drive reduces its speed Friction Shaft Attention Always secure the pinned film s...

Page 50: ... fore side and a passive mechanical take off friction rear side for projection operation only Optionally the spool rack can be equipped with two electronically controlled friction drives for additional rewind operation 2 1 3 Spool rack Front side friction shaft Extension arm with guide roller for film coming from rear side friction shaft ...

Page 51: ...t case the film material could be damaged or even break X X note Adjusting the mechanical friction and changing the felt disk see chapter 6 4 10 3 9 2 Electronically Controlled Fore Side Take up Friction The take up friction shaft is driven by a controlled motor arrow X X note Z Z Normally the set value is pre adjusted and must not be changed Nevertheless if adjustments are necessary they should b...

Page 52: ... change Nevertheless if adjustments are necessary they should be carried out by service engineer of KINOTON see projector s service manual Z Z Operating the frictions see chapter 4 4 4 ATTENTION Never use reels which have an inner diameter less than of the reel diameter because the film tension gets too large when the reel diameter approaches the inner diameter 3 9 4 Reel Shaft on an Interchangeab...

Page 53: ...The xenon lamp can only be ignited when the lamphouse door is closed If you open the door during the operation the door switch will be activated and the xenon lamp will turn off immediately S S You can suffer hurts when broken glass is flying around xenon bulb has an inner pressure of 8 to 10 bar in cold condition and about 30 bar in hot condition Because of that you have to wear a protective suit...

Page 54: ...be equipped with xenon bulbs 1 000 to 2 000 W which will be easily screwed in Z Z The big xenon unit can be equipped with xenon bulbs 2 000 to 7 000 W To install them an adapter has to be put on the cathode base The bulb with the attached adapter will be fastened by turning an Allen screw from the lamphouse outside 3 10 2 Xenon Bulb The lamp bulb out of quartz glass encloses the electrode system a...

Page 55: ... are available Xenon unit 1 000 W to 2 000 W Ø 300 mm Xenon unit 2 000 W to 7 000 W Ø 340 mm ATTENTION Do not touch the inside of the mirror with bare hands If necessary carefully remove fingerprints with an alcohol soaked cloth X X note Z Z The mirror should only be changed by trained service personnel Z Z The reflector should only be changed and adjusted roughly by the projectionist in case of n...

Page 56: ...FP 25 E Issue 06 2011 44 ...

Page 57: ...rture changer Format CS option lens turret aperture changer Format WS option lens turret aperture changer Format SELECT option lens turret with 2 lenses Frame UP Focusing option Frame DOWN Focusing option X X note The buttons of operating panel illuminate when activating the projector 4 2 Operating Mode Switch option The FP 25 E projector on a spool rack can be equipped with a rotary switch for se...

Page 58: ...de rotary switch Press button STOP Speed rotary switch 4 3 1 Main Switch Main switch in position I Spool tower is powered on Switch lamp illuminates red Main switch in position 0 Spool tower is off Switch lamp is off 4 3 2 Toggle Switch Spool Size Switch in position up to 4000 m spool size is selected Switch in position 4000 or 5000 m spool size ...

Page 59: ... reaching the end of the copy The friction drive stops The upper fore side friction drive take up friction will be activated after 10 seconds 4 3 5 Potentiometer Reel Speed Turning the potentiometer anticlockwise reel speed slows down Turning the potentiometer completely to the left stop reel speed slows down to zero Turning the potentiometer clockwise start reel speed accelerates Turning the pote...

Page 60: ...ack 2 electronic friction drives for projection and rewinding 5 1 2 3 4 Main switch Rotary switch for selecting the spool size and tension direction fore side friction Rotary switch for switching ON OFF the friction drive Rotary switch for selecting the spool size and rotation direction rear side friction Fuse 6 3 A 4 4 3 Main Switch on Spool Rack Main switch in position I Mains power is switched ...

Page 61: ...onal rack Switch position Reel size Tension direction complete left large left half left large right half right small left complete right small right Friction shaft selection fore side optional rack with 2 friction drives Switch position Reel size Tension direction complete left large right half left large left half right small right complete right small left 4 4 5 Rotary Switch Switching Friction...

Page 62: ...n 0 The xenon lamp is OFF Manually switch on or switch off Switch on the main switch position I The fan is running Switch off the main switch position 0 The fan is off X X note The fan runs after approx 5 minutes when the projector and the xenon lamp are switched off This thermal switch is operating with a temperature of 60 C If the temperature is less than 45 C the switch resets 4 5 2 Operating H...

Page 63: ... the projector operating panel You can manually ignite the xenon lamp by pushing the ignition button ATTENTION Do not push this button for more than 0 5 seconds The xenon bulb can be damaged if you push for a longer time If the xenon lamp does not ignite after you have pushed the button two to three times the ignition unit or the rectifier or the xenon bulb probably have a defect 4 5 5 Fuse If you...

Page 64: ...FP 25 E Issue 06 2011 52 ...

Page 65: ...n the projector s operating panel after the start leader has run through X X note Immediate after the projector is switched on you must not manually turn the intermittent sprocket e g for film threading until the projector initialization is completed Stop and switch off the projector To stop the projector manually push the STOP button and close the dowser by push ing The dowser closes the xenon la...

Page 66: ...ough the feed sprocket 3 Thread the film through the guide rollers on the rear extension arm 7 Thread the film through the film gate 4 Thread the film via the rear guide roller on the projector head 8 Thread the film through the reverse scan sound device 9 Thread the film through the bottom sprocket 10 Thread the film through the guide rollers on the fore side extension arm 11 Thread the film over...

Page 67: ...s A film loop of about 4 frames 16 perforations 35 mm film must be left both just above and just below the gate If the loops are too big the film will touch stationary parts and be scratched If the loops are too small the film may break the image may jump or the sound may warble Thread the film through guide rollers to the sound head and then to the bottom sprocket The sound pressure roller may be...

Page 68: ...ake up friction Fix both spools by screwing the knurled nuts onto the shafts Thread the film corresponding to the threading instructions Activate the frictions by turning manually the film spool or by tensioning the film until the lever arms reach their working positions middle positions Start the projector by pressing 5 2 1 4 Ending or Stopping the Program Pressing the projection can be stopped m...

Page 69: ...on shaft and wind up film 2 3 windings X X note General threading through the film gate see chapter 5 2 1 2 5 2 2 2 Starting the Projection Switch on the power supply main switch on the spool rack in position I Pin up the full film spool onto the rear friction shaft take off friction and an empty spool on the fore side friction shaft take up friction Fix both spools by tilting the locking bar Thre...

Page 70: ...e rear friction shaft 2 thread the film through the guide rollers on the rear side extension arm 3 thread the film via the rear guide roller on the projector head 4 thread the film through the fore side guide rollers on the projector head 5 thread the film through the feed sprocket 6 thread the film through film gate 7 thread the film through the reverse scan sound device 8 thread the film through...

Page 71: ...t the rotary switches Fore Side Rear Side to the corresponding spool size 600 m or 1800 to 5000 m and to the corresponding tension directions left or right which depend on the spool rotation direction The friction drive is activated as soon as the film is tightly positioned in front of the film break sensor Position the rotary switch on projector head to Projection Start the projector by pressing ...

Page 72: ...to rewind a program 5 3 1 FP 25 E with Spool Tower Make Up Tear Down and Rewind Operation Back view Front view 1 Put the full film reel onto the fore side friction shaft 5 Thread the film through the rear guide rollers on the projector head 2 Thread the film via the fore side lever arm 6 Thread the film through the guide rollers on the rear extension arm 3 Thread the film through the guide rollers...

Page 73: ...g on 600 m or 5000 m If necessary put a distance disk on the fore side friction shaft Pin up the film spool with the first copy onto the fore side take off friction shaft and an empty spool onto the rear take up friction shaft Fix both spools by screwing the knurled nuts onto the shafts Thread the film corresponding to the threading instructions Activate the frictions by turning manually the film ...

Page 74: ...o Adjust the spool size toggle switch depending on 600 m or 5000 m If the FP 25 E is equipped with the optional spool rack and two friction drives for rewinding set the rotary switch to position Rewind If necessary put a distance disk on the fore side friction shaft Always rewind from the fore side full take off spool to the rear empty take up spool Thread the film corresponding to the threading i...

Page 75: ...itch clockwise At start the green indicator LED illuminates constantly ATTENTION U U For a safe and gentle film reeling the spool operation will be activated as soon as the rotary switch was turned to zero position U U The rewind operation can only be activated when the spools completely stand still Reduce the speed in time before the separating position of the program is reached by pressing the s...

Page 76: ...2 3 windings 5 3 2 2 Rewinding the Program Switch on the power supply main switch on spool rack to position I Pin up the full film spool onto the front side friction shaft and an empty spool on the rear side friction shaft take up friction Fix both spools by tilting the locking bar Thread the film corresponding to the above threading instruction Switch on the friction drive rotary switch on positi...

Page 77: ...ress in selects 25 fps factory set press out selects 24 fps factory set stop the forward or optional reverse running start reverse optional for projectors with reverse running unit selects 24 fps or VARIA speed optional 5 4 2 Projection Forward Running at 24 fps or 25 fps To start press Press in to select the speed of 25 frames seconds factory set press out to select the speed of 24 frames seconds...

Page 78: ...tivates 24 fps Select the desired projection speed of 10 30 fps by turning the VARIA rotary switch Press to start Press to stop the projection running 5 5 Change Over Operation Push switch in on both projectors provided the projectors are coupled with one another to activate the change over function The dowsers of the two projectors open or close alternatively The change over projection can be sta...

Page 79: ...rojector Troubleshooting Chart Type 1 errors Error Cause Solution Nothing works main power is not available loose main power connection 24 V DC supply failed 24 V DC fuse on main terminal blown check fuses or circuit breakers check main power connections change service change Motor won t run pilot lamp is on relays move frequency inverter wiring loose frequency inverter defective check inverter co...

Page 80: ...ack sprocket teeth have worn adjust change the worn sprocket Perforation side damage sprocket teeth are damaged pad shoe is damaged film gate position is not correct rare change sprocket change pad shoe adjust Scratches on film film loop is too large emulsion particles dirt on rollers rollers skate and or film runner strips are defective or worn thread film correctly clean change the worn or defec...

Page 81: ... remove blockage change or oil bearings adjust tension service Hissing sounds scratches on sound track dirt on sound track defective sound electronics replace print clean troubleshoot and replace service 5 6 5 Digital Sound Error Cause Solution No sound check the following also see the no sound some channels missing section of Analog Sound above film is encoded for digital playback digital sound p...

Page 82: ... lamphouse is open ignite manually change Service close lamphouse door to contact the door switches Screen lighting is uneven xenon unit is not in optical axis xenon bulb is not adjusted correctly xenon bulb has been run too many operating hours call service adjust change xenon bulb Base cover an ode discolored electrical connections are poor not enough cooling not correctly adjusted optical axis ...

Page 83: ...ates only if there is an external film break e g on the non rewind system The right LED labelled with Filmriss break illuminates with every film break If both LEDs illuminate an external break was happened If LED break illuminates a break on the projector internal was happened 5 7 2 FPS 300 Power Supply Unit The green LED arrow on the power supply unit of the intermittent sprocket motor il luminat...

Page 84: ... red intermittent sprocket drive is faulty Á green shutter motor runs synchronously Â green shutter frequency is stored Ã red shutter rotates too slow Ä red shutter overload voltage is on Å green shutter is open Æ green voltage values are ok 5 V 12 V 6 5 V ...

Page 85: ...g work may be performed by the projector s operators This work has to be carried out regularly and carefully See the following lists regarding the schedule for this work 6 2 Cleaning X X note The film print should not be used oily or dirty with antiblocking agents but always clean and dry After each show Component What is to do Film path aperture Clean with a soft toothbrush or cloth Blow out with...

Page 86: ...ow out the dust with pressurized air Guide rollers Clean the guide rollers and roller shafts with alcohol Spool shafts Lubricate with Esso universal oil Every 6 months Component What is to do Shutter shutter housing Clean the shutter housing with pressurized air Clean shutter edges with a soft toothbrush Lens turret if existing Clean the coding plates and the sensors on the sensor board with a Q t...

Page 87: ... sound pressure roller Check all rollers whether they run easily Annually Component What is to do Sound reproducer Lubricate the pressure roller ball bearings with a drop of Cardan oil type 8657 Do not use any other lubricant Lubricate the sound drum shaft with 1 drop of Esso universal oil X X note Z Z Cardan oil is very pasty therefore the ball bearings will be retarded for a proper film run By g...

Page 88: ...ng knob arrow such that the picture begins to shake vertically on the screen The projector running noise becomes louder and more unsteady Increase the skate pressure until the running noise becomes quietly and steadily and the picture steadiness is correctly X X note Z Z Only tighten the film pressure skate as much as is absolutely necessary Z Z Pressure too low The picture shakes on the projectin...

Page 89: ...et Loosen the setscrew black arrow Insert 2 superimposed film layers into the film gate Screw the ball pin white arrow out or in to the desired length the skate should just not be moved vertically Use an Allen wrench to rotate it Without any film layers in the film gate the skate must have clear tolerance When the adjustment is adjusted correctly fasten the setscrew again Repair and Adjustments ...

Page 90: ... The seat is correct if the conic ending running strips are lying lightly on the sprocket without touching the teeth so that a perfect film run even with splices is assured in both directions Tighten the knurled screws 6 4 5 Adjusting the Lens Holder For setting up lenses set scale in the mid position Loosen the clamping screw arrow and push the lens into the holder until picture is sharp basic ad...

Page 91: ...ou can turn it and use the other side not with combined sprockets Otherwise you must replace the sprocket Install the sprocket onto the shaft with a slight counter pressure on the belt wheel in the projector Tighten the locking screw on the sprocket again X X note The sprocket end play should be between 0004 0 01 mm and 001 0 03 mm Put on the film stripper again and fasten the 2 stripper setscrews...

Page 92: ... locking screw black arrow again 6 4 8 Adjusting the Distance between Pad Shoe and Sprocket Turn the adjusting screw arrow until a gap of 2 film layers is generated between the sprocket and the pad shoe After adjustment paint lock the adjusting screw 6 4 9 Adjusting the IR Reflex Film Break Sensor Position the sensor arrow in a way that it looks vertically towards the film surface The sensor s vie...

Page 93: ...t disk Friction disk Spring Knurled nut Via the knurled nut the spring tension can be adjusted and therefore the pressure against the friction disk to the felt disk Adjusting the frictions is necessary if the felt disk was replaced Put a full film spool onto the take off friction shaft Thread a film and run the projector Stop the projector The film should not build a loop X X note Z Z Depending on...

Page 94: ...eration S S Inserting the xenon bulb wear safety cloves face protection and protective suit Do not insert the xenon bulb with any violence S S Do not insert the xenon bulb by touching it at the anode base S S Install the xenon bulb only in its protective coat Reflector Xenon bulb Anode cable connection Bulb support only in big lamphouses Remove the lamphouse door by loosening the 2 Allen screws Re...

Page 95: ...oat to the bulb s socket such the coat slits slide over the socket s pin Unscrew the bulb by turning the protective coat Pack the used xenon bulb as shown in figures Open the protective coat cap of the new xenon bulb and screw the bulb in its pro tective coat into the lamphouse socket Remove the protective coat and connect the anode cable to the lamphouse socket Close the lamphouse door ...

Page 96: ...ve bonded fabric Thread the xenon bulb through the central mirror hole and fasten it by tightening the Allen screw from the lamphouse outside Before inserting the 7 000 W bulb turn the axial adjustment so far as possible in forward direction to get more space Remove the protective coat and connect the anode cable to the lamphouse socket Attention U U Position the anode cable away from any metal co...

Page 97: ...en focal length adjustment By turning the adjusting screws right left horizontally and up down vertically you bring this light spot precisely into the middle of the screen Turning the adjusting screw axial you draw up the spot until the screen illumina tion is even If necessary adjust the horizontal and vertical axis again Switch off the projector and within the lamphouse Open the lamphouse after ...

Page 98: ... W Typical Current A Max Current A 1000 50 55 1600 65 70 2000 70 85 2500 90 100 3000 100 110 4000 135 150 5000 140 150 7000 160 165 6 4 14 Checking the Light Arc Stabilizing Magnet A magnet stabilizes the arc between cathode and anode An even well adjusted light arc provides a good optical efficiency and increase the life of the xenon lamp DANGER S S An adjustment can only be carried out by servic...

Page 99: ...ed Xenon bulb Reflector Bulb support only big lamphouses Anode connecting bolt Adjusting fixing screws Counterscrew Handle star DANGER Observe the safety instructions when opening the lamphouse Switch off the projector Wear protective clothes Open the lamphouse only after waiting period of at least 10 minutes Removing the Reflector Remove the lamphouse door Remove the xenon bulb Loosen the upper h...

Page 100: ...or and carefully put it down on the reflector edge Installing the reflector look for the inspection window in the reflector It must face to the operator side The reflector edge must be positioned exactly in the three holders In the upper holder the reflector should have about 1 mm distance to the holder and the spring should lay evenly on the reflector surface ...

Page 101: ...tor towards the holder rods the set screws should stop it at 0 5 to 1 mm movement ATTENTION The set screws must not touch the reflector surface if properly adjusted Due to mechanical strain the reflector may break if not properly adjusted Tighten the handle star on the upper mirror holder ATTENTION Be careful that the main reflector will not be clamped too toughly during the operation the reflecto...

Page 102: ...ore you have to watch out for the reflection side of filter to be directed to xenon lamp marked with a black dot Remove the old filter In Lamphouse In Film Gate Open the lamphouse Put the heat filter onto the holders Close the lamphouse Remove the shutter housing Put the heat filter into the slits of the holders Close the shutter housing ...

Page 103: ...1 Hand wheel for bottom sprocket 2D 1000 413 47002 7 1 3 Parts for Guide Rollers Part Name Figure Order Number Big guide roller Ø 34 mm Cap 3A 3B 1000 525 37042 5322 462 70374 Small guide roller Ø 29 mm Cap 3C 3D 1000 525 37043 5322 462 70373 Guide roller with ball bearing and stay roller 4 1000 525 37041 Guide roller with ball bearing 4A 1000 525 67028 7 1 4 Other Parts on Projector Head Part Nam...

Page 104: ...FP 25 E Issue 06 2011 92 Figure 1 1A 1C 1B 1D Figure 2 2A Fig 2A Fig 2B Fig 2C 2D 2B ...

Page 105: ...FP 25 E Issue 06 2011 93 Figure 3 3A Fig 3A Fig 3B Fig 3C Fig 3D Figure 5 3B 5A 5B Fig 4B Figure 4 4B Spare Parts ...

Page 106: ... 2 39 1000 451 17029 single aperture CS 1 1 66 1000 451 17031 single aperture S35 1 1 85 1000 451 17032 single aperture S35 CS 1000 451 17033 7 4 Adapter Rings for 35 mm Lenses Part Code Number adapter ring 1 for ISCO Cinemascope Ultra Star 55 60 0070 410 00003 adapter ring 2 for Schneider Super Cinelux 50 52 5 55 57 5 60ISCO Ultra Star HD 42 45 48 50 55 60 65 70 75 80 85 90 95ISCO Ultra MC 35 45 ...

Page 107: ...l 2000 m Achse Ø 12 7 mm 0040 060 00770 Film spool 3200 m Achse Ø 12 7 mm 6B 0040 060 00078 Film spool 4000 m Achse Ø 12 7 mm 0040 060 00080 Film spool 5000 m Achse Ø 12 7 mm 0040 060 00073 7 5 3 Friction Shafts Spare Part Name Figure Order Number Interchangeable flange shaft Ø 12 7 mm for 35 mm film with treading and locking nut 7 1000 535 77018 Friction shaft Ø 12 7 mm 7A 1000 535 77020 1000 535...

Page 108: ...FP 25 E Issue 06 2011 96 Fig 6B Fig 6A 7B Figure 7 Fig 7a Fig 7B 7A 7B Figure 9 6A 6B 6B Figure 7 Figure 8 ...

Page 109: ... 060 00073 7 6 2 Friction Shafts or Interchangeable Flange with Shaft Spare Part Name Figure Order Number Interchangeable flange shaft Ø 12 7 mm for 35 mm film with treading and locking nut 1000 535 77018 Locking nut 1000 413 47003 Friction shaft Ø 12 7 mm 10A 1000 535 77020 Note friction shafts with other diameters are available on request 7 6 3 Parts for Friction Drive Spare Part Name Figure Ord...

Page 110: ...FP 25 E Issue 06 2011 98 10A Figure 11 Figure 11 11A 11B 11C Fig 11A Fig 11C Fig 11B ...

Page 111: ... rotary frequency of main drive motor 1500 rpm Power of main drive motor 100 W Framing endless via remote control Running speed 24 25 fps and 10 20 fps VARIA opt Spool Tower Power and Operating Data Nom rotary frequency of spool tower motor 1360 rpm Power of spool tower motor 180 W Reel speed max 256 m min Nominal reel speed 190 m min Spool Rack Power and Operating Data Nominal rotary frequency of...

Page 112: ... supply 24 V Frequency 50 Hz 60 Hz Power max 6 VA Power and Operating Data Frequency response analog 30 Hz 16 kHz 1 dB digital 20 Hz 20 kHz 0 5 dB Wow and flutter 0 1 8 1 3 Lamphouse Data Name Universal Lamphouse Type 1000 2000 W 2000 7000 W Machine No See data plate on housing Connecting Data Power supply 120 V 230 V Frequency 50 Hz 60 Hz External required over current protection 6 3 A Power max ...

Page 113: ...break switch 37 bridged NC 11 ST200 E film break switch bridged NC 12 other film break Interface ext film break K2 30 rd wt 13 other film break spare bl wt 14 spare L1 18 bk 15 wire 5 LH mains L1 60 N 19 bl 16 wire 6 LH mains N 20 relay XENON 21 br 17 wire 1 lamphouse fan 60A relay XENON 24 br 18 wire 2 lamphouse hour counter 60B relay XENON 14 wt 19 wire 3 lamphouse 122A bridged NC 20 wire 4 lamp...

Page 114: ...1 102 8 2 2 Sound Output on 8 pole Terminal Strip solar cell connection solar cell connection solar cell connection shield sound output left yellow sound output left brown sound output right white sound output right green ...

Page 115: ... i o n a l e l e c t r i c T F C S 8 0 0 1 F a n h o u s e Focusing M a i n B o a r d U b T r i p L i n e s t o t h e U n i t s Aperture Changer I n v e r t e r f o r m o t o r c o n t r o l I n t e r f a c e 2 4 V i n t e r n a l M a i n s 12V D e v i c e s r e e l d r i v e 1 2 V f o r Sound DC DC 2 4 V 5 V F a n 5 V U f o r m o t o r c o n t r o l 5 V 1 2 V a n d 3 2 5 V 2 4 V 5 V DC DC Frictio...

Page 116: ... e r F r i c t i o n c o n t r o l 2 c h a n n e l 3 5 m m L E D 8 0 0 4 LED Light RSSD 3 0 A 2 4 V P o w e r S u p p l y t 6 3 A T M a i n F u s e M a i n s M a i n T e r m s t r i p K L 0 Curr Limite r M a i n S w i t c h I n t e r n a l T e r m s t r i p F u s e 2 4 V D C S e r v o A m p l F i l t e r c a p s R e c t i f i e r 6 3 A T INTERMITTEND Cap Discharge F P S 8 0 0 1 F P S 3 0 0 F i l t...

Page 117: ... 0 0 6 u p p e r s h a f t Frict Contr opt FRICTION G K e y b o a r d C O SHUTTER ENCODER I P D 8 0 1 1 L e n z e M d r i v e F r e q u i n v e r t SPROCKET DRIVE 3 FEED BOTTOM X E N O N R e l a i s PILOT LIGHT HEATFILTER SKATE LIFT D O W S E R C O l o w e r s h a f t µ P µ P M upper R U N R e l a i s l o w e r µ P s a m p l i f i e r s I R F i l m b r e a k M C e n t r a l b o a r d I P D 8 0 0 1...

Page 118: ...ROGR GND Xenon 1 S t a n d a r d drive encoder 2 4 V 2 4 V Xenon GND GND 2 4 V 35mm O N S h u t t e r o p e n shutter K4 AC AC Friktion K1 K2 drive 1 GND 1 19 1 9 2 1 6 U U 6 3 A T GND 5 V Lock 1 GND Interface O N B L M f a t a l O N S h u t t e r b l o c k e d gn O N f r e e z e d ON Locked ON BLM Error 1 2 3 4 5 6 7 8 1 1 K e y b o a r d I n t e r f a ce GND GND 12V ML2 Sndlamp GND 5V 1 Komm ML1...

Page 119: ...0 1 2 0 1 6 5 4 0 0 0 5 0 8 5 7 0 1 0 0 7 0 9 0 2 9 2 8 W A A V 2 0 0 0 2 5 0 0 S K 2 I g n i t i o n U n i t 4 0 6 0 DC Input bk R i n g c o r e NW A s h u n t a b 2 K W P r o j e c t o r L a m p e n h a u s L i g h t D o w s e r 5 0 6 5 2 0 T e r m i n a l S t r i p M a i n s 1 2 2 2 4 V 1 2 2 R e c t i f i e r L a m p h o u s e a t s t a r t T e r m i n a l S t r i p 19 MAG 2 0 122 6 0 A PROY 4...

Page 120: ...k w t w t SK1 bk b l bn r e a t d o w s e r O N a t s t a r t 0 V 2 4 V 6 0 A S K 6 b l b l 2 0 0 0 s w 8 bn w t v i 6 2 4 1 0 6 E S K 2 I g n i t i o n U n i t 4 0 6 0 DC 2 5 0 0 Input bk R i n g c o r e NW A S h u n t f r o m 2 k W o n P r o j e c t o r 7 0 0 L i g h t D o w s e r T e r m i n a l S t r i p M a i n s 1 2 2 2 4 V 1 2 2 R e c t i f i e r L a m p h o u s e a t s t a r t A MAG 2 0 12...

Page 121: ...8 EG Standards if need be harmonized standards if need be national standards and technical specifications EN 50091 part 1 EN 60034 5 EN 61000 6 1 EN 61000 6 2 DIN 19090 part 1 and part 2 VDE 05030 the above named machine is developed constructed and manufactured in accordance with above listed EC regulations and in sole responsibility of Company Kinoton GMbH Industriestr 20a Germany 82110 Germerin...

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