Zhejiang Kayo Motor Co., Ltd.
6- 10
Disassembly of the brake main pump
connector
Remove the oil cup bolt 1
Remove bolt 2
Pull out the cotter pin 3
Pull out the pin shaft 4
Unplug the foot brake switch plug-in 5
Separate the brake main pump connector 6
from the vehicle body
Installation
Installation is carried out in reverse order of
disassembly
Attention
:
The direction of the oil pipe on
the vehicle body must be ensured to be
unobstructed according to the cable and wire
wiring diagram in the first chapter. The
braking system must be checked for braking
force when the assembly is installed.
Remove the rear brake caliper body
Remove bolt 7 and parking brake cable 8
Remove the rear brake caliper body 9
Installation
Installation is carried out in reverse order of
disassembly
Attention
:
The direction of the oil pipe on
the vehicle body must be ensured to be
smooth according to the cable and wire
routing diagram in the first chapter. When
the brake system assembly is installed, the
brake force must be checked. If the front and
rear cannot be linked to control the brake
system, the joint must be checked to ensure
that the brake fluid volume in the brake oil
cup is between the upper and lower limit
graduation
lines.
If
necessary,
the
recommended brake fluid from Kayo should
be added between the upper and lower limit
graduation lines. Check whether the brake
switch and brake light work normally.
Disassembly of the brake tee joint
Remove bolt 10
Separate the brake tee joint 11 from the
vehicle body
Installation
Installation is carried out in reverse order of
disassembly
Attention
:
The direction of the oil pipe on
the vehicle body must be ensured to be
unobstructed according to the cable and wire
wiring diagram in the first chapter. The
braking system must be checked for braking
force when the assembly is installed
Summary of Contents for S200
Page 1: ...3 S200 Service Manual www kayomoto com KAYO MOTO...
Page 4: ...4...
Page 6: ......
Page 12: ...1 Maintenance information 1 6 1 3 2...
Page 20: ...1 Maintenance information 1 14 45 Ceiling beam fixing bolts GB70 85 M8 16 8 25 30...
Page 26: ......
Page 45: ...Zhejiang Kayo Motor Co Ltd 2 19 5 6 7 8 9 10 0...
Page 46: ......
Page 64: ...4 Around the engine 5 11 2 6 4 3 5 8 7...
Page 65: ......
Page 83: ......
Page 166: ......
Page 186: ...7 Signal and lighting system 7 8 Appendix S200 series electrical schematic diagram...