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6 Vehicle chassis
6- 3
Open end ratchet wrench s8
Pneumatic wrench s12
Open end wrench s10-s12
Pneumatic wrench s14
Open end ratchet wrench s14
Socket wrench m12
Open end wrench s17-s19
Socket wrench m14
Open end ratchet wrench s22
Socket wrench m20
Open end ratchet wrench s24
Socket wrench m24
Cross screwdriver
Needle nose pliers
Flat screwdriver
External circlip pliers
Hammer
6.1 Troubleshooting
1. Steering wheel steering weight
1). Steering gear oil shortage
2). Excessive clearance in the front
suspension system
3). Loose steering ball joint
4). Oil leakage or missing direction
booster
5). Low tire pressure
6). Tire wear
2. Steering wheel shaking
1). Damaged and poorly tightened
steering bearings
2). Left and right shock absorbers do
not match
3). Tire skewness
4). Frame deformation
5). Tire wear and eccentric wear
6). Wheel bearing shaking
3. Front wheel runout
1). Wheel deformation
2). Poor wheel bearings
3). Poor tires
4). Improper wheel balance
5). Poor fastening around the wheel
axle
4. Wheel rotation is not flexible
1). Poor wheel bearings
2). Improper installation of front
wheels
3). Brake oil pipe and cable are stuck
5. Front suspension too soft
1). Reduced elasticity of the front
shock absorber
2). Low tire pressure
6.Front suspension too hard
1). Damaged front shock absorber
2). Excessive tire pressure
7. Abnormal noise from the front
shock absorber
1). Poor front shock absorber
2). Loose fastening parts of the shock
absorber
8. Poor braking effect
1). Poor brake adjustment
2). The surface of the brake disc is
dirty
3). Brake pad wear
6.2 Front wheel
Disassembly
Use a tool to lift the front wheel and ensure
that there is no force acting on the front wheel
Remove the 4 nuts 1 installed on the front
wheel bracket
Remove front wheel 2
Summary of Contents for S200
Page 1: ...3 S200 Service Manual www kayomoto com KAYO MOTO...
Page 4: ...4...
Page 6: ......
Page 12: ...1 Maintenance information 1 6 1 3 2...
Page 20: ...1 Maintenance information 1 14 45 Ceiling beam fixing bolts GB70 85 M8 16 8 25 30...
Page 26: ......
Page 45: ...Zhejiang Kayo Motor Co Ltd 2 19 5 6 7 8 9 10 0...
Page 46: ......
Page 64: ...4 Around the engine 5 11 2 6 4 3 5 8 7...
Page 65: ......
Page 83: ......
Page 166: ......
Page 186: ...7 Signal and lighting system 7 8 Appendix S200 series electrical schematic diagram...