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OWNER’S MANUAL

This ATV should not be ridden by anyone under 16years of
age.READ THIS MANUAL CAREFULLY BEFORE RIDING It
contains important safety information.

ODES1000ATV-L, ODES800ATV-L, ODES650ATV-L

ODES1000ATV-S, ODES800ATV-S, ODES650ATV-S

This manual is general version, the pictures in manual book are little-

difference compare with real part, so please check real part accordin-

gly.

Summary of Contents for ODES1000ATV-L

Page 1: ...AL CAREFULLY BEFORE RIDING It contains important safety information ODES1000ATV L ODES800ATV L ODES650ATV L ODES1000ATV S ODES800ATV S ODES650ATV S This manual is general version the pictures in manua...

Page 2: ...azardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury It may also be use...

Page 3: ...rnings active riding skills and precautions for your own safety and the safety of others around you Children and adults have different skill levels physical abilities and use of judgment Anyone under...

Page 4: ...nvironment 26 Off Road Operation 26 General Operating and Safety Precautions 27 Riding Techniques 27 IMPORTANT ON PRODUCT LABELS 36 Engine and Vehicle Identification Number Location 36 Vehicle Safety...

Page 5: ...jack 53 22 USB port 54 FUEL 55 Fuel Requirements 55 Fueling Procedure 55 TIRES 56 BREAK IN PERIOD 58 Operation During Break In 58 BASIC PROCEDURES 58 Starting the Engine 58 Changing Gear Selection 59...

Page 6: ...manual introduction 66 Engine Oil 67 Oil Change and Oil Filter 68 Engine Coolant 69 Suspension Adjustment 70 Muffler Spark Arrester Cleaning and Inspection 71 Declaration of Driver s exposure to nois...

Page 7: ...ow how to operate the vehicle correctly in different situations and under different circumstances the risk of accidents will increase greatly HOW TO AVOID DANGER Beginners and inexperienced operators...

Page 8: ...pect for this age recommendation can lead to severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommendation he may not have may be involve...

Page 9: ...d and outdoors or in a well ventilated place Do not smoke or open flames or sparks in or near the refueling place or store gasoline If gasoline spills on your skin or clothes immediately wash them wit...

Page 10: ...POTENTIAL HAZARD Use vehicles in enclosed environments WHAT CAN HAPPEM It is possible to have poisoning which can be dangerous to your safety HOW TO AVOID THE HAZARD Always use for cycling in open are...

Page 11: ...TENTIAL HAZARD Transporting flammable or dangerous material can leas to explosions WHAT CAN HAPPEM This can serious injury or death HOW TO AVOID THE HAZARD Never transport flammable or dangerous mater...

Page 12: ...r alcohol WHAT CAN HAPPEM Could seriously affect your judgment Could cause you to react more slowly Could affect your to balance and perception Could result in an accident or death HOW TO AVOID THE HA...

Page 13: ...speeds WHAT CAN HAPPEM Increases your chances of losing control of the vehicle which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is appropriate for the terrain vi...

Page 14: ...ed for off road use only not for use on pavement Paved surfaces may seriously affect handing and control of this vehicle and may cause the vehicle to go out of control HOWTO AVOID THEHAZARD Never oper...

Page 15: ...ways WHAT CAN HAPPEN You can collide with another vehicle HOWTO AVOID THEHAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states or provinces it...

Page 16: ...or death in the event of an accident Riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident Riding without protective clothing...

Page 17: ...OTENTIALHAZARD Failure to inspect the vehicle before operating Failure to properly maintain the vehicle WHATCANHAPPEN Increases the possibility of an accident or equipment damage HOWTO AVOID THE HAZAR...

Page 18: ...APPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or loss of control HOWTO AVOID THE HAZARD Go slowly and be extra careful when o...

Page 19: ...PEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOWTO AVOID THEHAZARD Never operate this vehicle on hills too steep for the vehicle or for your...

Page 20: ...this Operator s Guide Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle su...

Page 21: ...hills as described further in this Operator s Guide NOTE A special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shift you...

Page 22: ...collision Could cause the vehicle to overturn HOWTO AVOIDTHEHAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees Wh...

Page 23: ...AZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Water...

Page 24: ...e no obstacles or people behind the vehicle When it is safe to proceed go slowly POTENTIALHAZARD Riding on frozen waterways WHATCANHAPPEN Breaking through the ice can lead to severe injury or death HO...

Page 25: ...swamps The environmental factors are different in each place which requires a greater understanding of the local environment and driving skills and at the same time requires good judgment and must be...

Page 26: ...Rear 45kPa 7 PSI Wheels Check wheels for damage and for abnormal play and check lug nuts are tightened Radiator Check cleanliness of the radiator Drive shaft boots Check drive shaft boots and protecto...

Page 27: ...e fuel level ITEMS TO BEINSPECTED INSPECTION TO PERFORM Steering Check if steering operates freely by completely turning i from side to side Shift lever Check operation of shift lever P R N H and L 2W...

Page 28: ...tection boots gloves a long sleeved shirt and pants This type of clothing will provide you protection from some of the minor hazards you may encounter en route The operator must never wear loose cloth...

Page 29: ...greater distance for braking Always secure cargo as low as possible on the rear rack to reduce the effect of a higher center of gravity Evenly distributed Includes rear rack rear storage box rear stor...

Page 30: ...ble be sure to brake progressively The inertia of the load could lead to an impact When hauling a load respect the maximum hauling capacity Slack can cause the chain or cable to break and snap back Wh...

Page 31: ...he tongue Trailer Hitch Refer to SPECIFICATIONS for carrying loads and towing recommendations NOTE Follow manufacturer s instructions for proper attachment Stay clear from the area between tractor and...

Page 32: ...ity indicated on the label on the hitch Working with your Vehicle Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to pulling wood or carrying cargo A vari...

Page 33: ...terrain which has pot been specially prepared to carry vehicles presents an inherent danger where terrain substance and exact steepness are unpredictable The terrain itself presents a continual elemen...

Page 34: ...hicle can climb slopes that are steeper than it can safely descend Therefore it is essential to assure that a safe route exists to descend a slope before you climb it Decelerating while negotiating a...

Page 35: ...ow dust will be picked up in the wake turbulence of the moving vehicle and transported to contact and accumulate or melt on some exposed components including rotating parts like brake discs Water snow...

Page 36: ...energy generated during manoeuvres such as jumping which can be passed on to you the operator Performing wheelies can cause the vehicle to flip over onto you Both practices have a high risk for you an...

Page 37: ...efore you attempt to cross any water Water level should not go above the tires Be wary of slippery surfaces such as rocks grass logs etc both in the water and on its banks A loss of traction may occur...

Page 38: ...trolled slide and tip over of the vehicle Slush should be avoided at all times since it could block the operation or controls of the vehicle Riding in snow may reduce the brakes stopping capability Sa...

Page 39: ...ndlebar in the direction of the skid until you regain control Never jam the brakes and lock the wheels Respect and follow all posted trail signs They are there to help you and others Obstacles in the...

Page 40: ...oast down the slope using solely engine compression or in neutral gear Decelerating while negotiating a slippery downhill slope could toboggan the vehicle Maintain steady speed and or accelerate sligh...

Page 41: ...ing over Some hills are too steep to safely stop or recover from after an unsuccessful climbing attempt Try to avoid steep inclines If you re not careful you could tip over when going up hills If the...

Page 42: ...ation Any person who rides this vehicle should read and understand this information be fore riding Engine and Vehicle Identification Number Location TYPICAL 1 EIN Engine Identification Number on left...

Page 43: ...ystanders The safety label on the vehicle should be regarded as a permanent part of the vehicle If it is lost or damaged please contact an authorized dealer for a replacement NOTE If there are any dif...

Page 44: ...38 Label 1 1 US Long wheelbase off road Label 2 US Long wheelbase on road Label 2 2 US short wheelbase on road Label 3 Label 4 Label 5 Label 6...

Page 45: ...39 Label 7 Label 8 Label 9 Label 10 US Long wheelbase off road Label 10 US Long wheelbase off road Label 11 Label 12 Label 13 Label 14...

Page 46: ...40 Label 15 Label 16 Label 17...

Page 47: ...41 DESCRIPTION AND VEHICLE IDENTIFICATION NOTE Some controls instruments equipment are optional...

Page 48: ...42...

Page 49: ...rottle lever is located on the right side of the handlebar When the throttle lever is pushed forward it will increase the efficiency of the engine and increase the speed of the vehicle When released t...

Page 50: ...4WD mode is used 2WD position When the selector is pushed to the right the 2WD mode is used 3 Mechanical parking brake The parking brake is located on the right side of the lever When leaving the veh...

Page 51: ...hould automatically return to idle and the vehicle will gradually slow down TYPICAL 1 Throttle lever 2 To accelerate 3 To decelerate 5 Foot pegs The toothed foot pedals are located on the left and rig...

Page 52: ...l Do not press start button with the engine running or damage to the electric starter can result 3 Blinker Switch Located under the start button Push to the left to turn on the left blinker and push t...

Page 53: ...and MPH in unit of pedometer 2 Check engine indicator light YELLOW After turning the ignition switch on the light shall be on and the light should immediately turn off after starting the engine If th...

Page 54: ...Trip meter indicator 9 Time indicator 10 2WD 4WD indicator When this indicator is ON it indicates the 4WD systemis activated 11 Engine Temperature When this indicator light is ON it indicates the eng...

Page 55: ...tration of light so that the vehicle behind the lower visibility easy to find the front of the vehicle brake to prevent rear end accidents 12 Turn signal Hazard warning light The turn signal is an imp...

Page 56: ...is not in operation In some circumstances it may be necessary to rock the vehicle back and forth to move the gears in the transmission to allow the park to be engaged R Reverse This allows the vehicl...

Page 57: ...ine RPM in the range of 3000 RPM to increase charging power to the battery NOTE Make sure vehicle is in NEUTRAL N before increasing engine RPM Refer to BASIC GUIDE TO WINCHING CHNIQUES for more inform...

Page 58: ...heavy leather gloves when handling the wire rope Never winch with less than 5 wraps of wire rope around the drum Caution should be used if the vehicle is tied down during a winching operation This ma...

Page 59: ...ctive switch positions are as follows 1 OFF All electrical circuit lights are switched off The key can be removed from this position 2 ACC All electrical circuits except lights are supplied with power...

Page 60: ...AUTION Do not use accessories requiring more than the above maximum capacity This may overload the circuit and cause the fuse to blow If accessories are used without the engine running or with the hea...

Page 61: ...ties if you suspect the presence of alcohol in gasoline exceeds the current government regulations Alcohol blended fuels attract and old moisture which may lead to fuel phase separation and can result...

Page 62: ...ng this vehicle with improper tires or with uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this vehicle or operation of this vehicle with improper or uneven tire pressure may cause loss...

Page 63: ...not included as standard equipment Make two measurements of the tire pressure and use the second reading Dust or dirt in the gauge could cause the first reading to be incorrect Set pressure with tire...

Page 64: ...deceleration throttle should not exceed3 4 Avoid pulling a load Avoid high speed cruising BASIC PROCEDURES Starting the Engine The shift lever must be set to PARK or NEUTRAL NOTE For your convenience...

Page 65: ...p switch to OFF position Turn key in ignition switch to OFF position or use the vehicle emergency stop switch to stop the vehicle Engine Overheat If engine overheats try the following 1 Check and clea...

Page 66: ...chanical damages Storage When a vehicle is not in use for more than one month proper storage is a necessity Do key parts maintenance work according to MAINTENANCE CHART SPECIAL PROCEDURES What to Do i...

Page 67: ...olant reservoir fuel tank gearbox front differential and rear final drive CVT air filter cleaning CVT cleaning Lubricant inspection and replacement as required engine gearbox front differential and re...

Page 68: ...mmediately stop the engine Do not use Any electrical equipments Winch NOTE Immersion of the vehicle can cause serious damage if the correct restart procedure is not followed As soon as vehicle is pull...

Page 69: ...Air Filter Maintenance Guideline As with any ATV air filter maintenance is critical to ensure proper engine performance and life span Air filter maintenance should be adjusted according to riding cond...

Page 70: ...clogged NOTE I It is not recommended to blow compressed air on the paper filter this could damage the paper fibers and reduce its filtration ability when used in dusty environments NOTE Do not wash th...

Page 71: ...1 odometer cover 2 odometer bottom seat Attention Operators must take necessary protective measures and wear glasses and masks Operation work need to be in open area TYPICAL 1 CVT rubber assemble 2 bl...

Page 72: ...side foot pedal Label lifting jack position operation manual introduction 1 put the lifting jack under the bottom of front position then lift on the lifting jack 2 put the lifting jack under the bott...

Page 73: ...rface and engine cold not running check the oil level as follows 1 Unscrew dipstick then remove it and wipe clean 2 Reinstall dipstick screw in it completely 3 Remove and check oil level It should be...

Page 74: ...ug area Place a drain pan under the oil drain plug area Unscrew oil drain plug 1 Oil drain plug Allow enough time for oil to flow out of the oil filter Unscrew the oil filter cover 1 Oil filter screw...

Page 75: ...ir 1 Remove the radiator cap by applying pressure and turning it counterclockwise Then drain the antifreeze from the engine Complete the radiator filling Check the level in the coolant reservoir and r...

Page 76: ...on front or rear suspension must always be set to the same position Never adjust one only never adjustment can cause poor handling and loss of stability which could lead to an accident Shorten the sp...

Page 77: ...stiffer Turn adjuster counterclockwise to decrease shock damping action softer damping action stiffer Turn adjuster counterclockwise to decrease shock damping action softer Muffler Spark Arrester Cle...

Page 78: ...ester mesh CAUTION Wear eye protection and gloves Inspect mesh of spark arrester for any damage Replace as required NOTE Spark arrester screen replacement is required only when damaged Inspect spark a...

Page 79: ...r Marder Pro Assailant Assailant Pro 1 3 Category subcategory and speed index of the vehicle Variant Version ODES1000ATV S A ODES800ATV S A ODES650ATV S A T3a Variant Version ODES1000ATV S B ODES800AT...

Page 80: ...r Max Marder Max Pro Assailant Max Assailant Max Pro 1 3 Category subcategory and speed index of the vehicle Variant Version ODES1000ATV L A ODES800ATV L A ODES650ATV L A T3a Variant Version ODES1000A...

Page 81: ...Pro 1 3 Category subcategory and speed index of the vehicle Variant Version ODES1000ATV S A ODES800ATV S A ODES650ATV S A T3a Variant Version ODES1000ATV S B ODES800ATV S B ODES650ATV S B T3b The val...

Page 82: ...Max Assailant Max Pro 1 3 Category subcategory and speed index of the vehicle Variant Version ODES1000ATV L A ODES800ATV L A ODES650ATV L A T3a Variant Version ODES1000ATV L B ODES800ATV L B ODES650A...

Page 83: ...for a long period of time the month maintenance intervals should be followed Items marked with an asterisk should be performed by a dealer as they require special tools and technical skills In case of...

Page 84: ...wet or dusty areas Crankcase breather system Check breather hose for cracks or damage Replace if necessary O O O Exhaust system Check for leakage Tighten if necessary Replace gasket s if necessary O O...

Page 85: ...toe in Adjust if necessary O O O O O Rearknuckle pivotsand suspension arms Lubricate with lithium soap based grease O O O Drive shaft universal joint Lubricate with lithium soap based grease O O O Eng...

Page 86: ...TO DO 1 Burnt fuse Check main fuse condition 2 No fuel to the engine spark plug dry when removed Check fuel tank level turn fuel valve to ON also try on RES A failure of the fuel pump or carburetor ma...

Page 87: ...be 6 CVT dirty or wear Contact an authorized Lil Pick Up ATV dealer SYMPTOM Transmission lever is hard to move POSSIBLE CAUSES WHAT TO DO 1 Transmission gears are in a position that prevents the Rock...

Page 88: ...eed POSSIBLE CAUSES WHAT TO DO 1 Engine See ENGINE LACKS ACCELERATION OR POWER 2 Air filter box plugged or dirty Check air filter and clean if necessary Check deposits in air box drain Check the posit...

Page 89: ...ge P0112 P0113 IAT Circuit Low Voltage IAT Circuit High Voltage or Open P0117 P0118 Coolant Oil Temperature Sensor Circuit Low Voltage Coolant Oil Temperature Sensor Circuit High Voltage or Open P0122...

Page 90: ...rcuit Malfunction P1693 P1694 Tachometer Circuit Low Voltage Tachometer Circuit High Voltage P0137 P0138 O2S 2 Circuit Low Voltage O2S 2 Circuit High Voltage P0038 P0037 O2S Heater 2 Circuit High Volt...

Page 91: ...ype 650cc Two cylinder 4 stroke SOHC water cooling 800cc Two cylinder 4 stroke SOHC water cooling 1000cc Two cylinder 4 stroke SOHC water cooling Number of valves 8 mechanical adjustment Cylinder diam...

Page 92: ...0 3MPa at 1250rpm Type of oil SAE10W 40 SJ Oil quantity 2200mL Replacement of capacity 1850mL Fuel Type Unleaded gasoline only 92 or higher Fuel pressure 350 KPa Fuel tank capacity 22L Valve clearanc...

Page 93: ...7 800cc 5 087 1000cc 7 15 Capacity of cooling liquid Type Ethyl glycol water mix 35 Maximum load 3700ml Capacity of water tank 500ml Cooling liquid temperature thermostat Valve opening 65 Fan opening...

Page 94: ...128mm Rear shock absorber Coil spring oil damper Rear shock absorber travel 140mm Drive train Front differential Shaft driven single auto lock differential Front differential ratio 3 67 1 Rear axle S...

Page 95: ...ONG ODES INDUSTRY CO LTD NO 4 8 WAREHOUSES BONDED LOGISTICS CENTER HIGH NEW TECHNOLOGY DEVELOPMENT AREA ZIBO SHANDONG Tel 86 533 3583350 Fax 86 533 3583803 Email info odesindustry com www odesindustry...

Page 96: ...ntain a record of all maintenance performed on your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure...

Page 97: ...thorized dealer or repair facility except in an emergency situation The use of replacement parts not equivalent to the original parts may impair the effectiveness of your vehicle s emission control sy...

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