Johnson & Johnson DePuy Synthes Battery Power Line II User Manual Download Page 14 | Manualshive

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12 DePuy Synthes Power Tools Battery Power Line II User’s Manual

Operating Instructions

Universal Battery Charger II

The Universal Battery Charger II (05.001.204) includes
four independent charging bays. Each charging bay has
three slots; the Battery Power Line II battery (530.630)
fits into the top slot.

Note:  For the BPL II battery to be recognized
and charged by the UBC II, firmware version 14.0*
is required. If necessary, send the charger to a
DePuy Synthes representative for a firmware update.

For further information on the Universal Battery Charger II,
please consult the relevant Instructions for Use or contact
your local DePuy Synthes office.

The BPL II battery cannot be charged with the Universal
Battery Charger (item number 530.600 or 530.601).

1

Charging bays (4)

2   Symbols for battery type
3   ON/OFF display
4   Control display for each charging bay
5   Ventilation holes
6   Ventilation holes
7   Power switch
8   Fuses: 2 x 5 AT/250 V
9   Power cord connection
10      Symbol for BPL and II batteries

(530.620 or 530.630)

* Sticker as shown on the underside of the charger with firmware version 14.0:

Front View

1
2

3

4

5

10

6

7
8
9

Rear View

SW-Rev. 14.0

2013/01/09

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Summary of Contents for DePuy Synthes Battery Power Line II

Page 1: ...Battery driven power tool system for orthopedics and traumatology Battery Power Line II User s Manual ...

Page 2: ...chments for Battery Reamer Drill II 20 Battery Oscillator II 35 Battery Reciprocator II 37 Care and Maintenance General Information 39 Preparation Prior to Cleaning 40 Manual Cleaning Instructions 41 Automated Cleaning Instructions 44 With Manual Precleaning Lubrication 50 Inspection and Function Test 56 Packaging Sterilization and Storage 57 Battery Sterilization using STERRAD and V PRO Systems S...

Page 3: ...ubleshooting 65 System Specifications 70 Electromagnetic Compatibility 74 Ordering Information 78 Warning This description alone does not provide sufficient background for the direct use of the product Instruction by a surgeon experienced in handling this product is highly recommended ...

Page 4: ... is a heavy duty battery driven system intended for orthopedic and trauma applications including Drilling Reaming Inserting removing Kirschner wires and pins Cutting bone Battery Reamer Drill II Drilling Kirschner wire insertion Reaming Fixing of cutting block with a pin Introduction General Information ...

Page 5: ...Battery Power Line II User s Manual DePuy Synthes Power Tools 3 Battery Oscillator II Battery Reciprocator II Oscillating sawing Reciprocating sawing Introduction General Information ...

Page 6: ... with these specifications can considerably extend the service life of the tool Only use Synthes Special Oil 519 97 to lubricate the tool We recommend using new DePuy Synthes cutting tools for every surgical procedure Efficiently working cutting tools are the basis for successful surgery Therefore check used cutting tools after every use for wear and or damage and replace them if necessary Cutting...

Page 7: ...g other instruments If the machine has been dropped it should be checked carefully for damage In the event that any damage is visible do not use it anymore and send it to the DePuy Synthes service center The tool may only be operated with a fully charged battery Therefore ensure that the battery is charged in good time We recommend that the battery is placed into the charger immediately after surg...

Page 8: ...the attachments when clean DePuy Synthes recommends the use of the specifically designed DePuy Synthes Washing Basket 68 001 620 68 001 625 to sterilize and store the system Further more the Washing Basket 68 001 620 68 001 625 can be used for the automated cleaning procedure Further in formation can be found on page 47 Please refer to the Ordering Information section on page 78 for an overview of...

Page 9: ...vided instructions for use before operating the device The device is classified as type BF against electrical shock and leakage current The device is suitable for use on patients according to the standards defined by IEC 60601 1 2005 CORR 1 2006 CORR 2 2007 ANSI AAMI ES60601 1 2005 Dated December 2005 and CAN CSA C22 2 No 60601 1 08 Dated February 2008 Do not immerse device in liquids Accredited t...

Page 10: ...ances Attachment release ring Facilitates one handed removal of attachments Variable speed trigger Controls rotational speed Release buttons Both release buttons must be pressed simultaneously to remove battery casing Battery casing Protects sterile environment from contamination by unsterile battery Battery casing locks To open and close the lid of the battery casing and prevent the casing from o...

Page 11: ...360 in 45 increments Variable speed trigger Controls oscillating frequency Release buttons Both release buttons must be pressed simultaneously to remove battery casing Battery casing Protects sterile environment from contamination by unsterile battery Battery casing locks To open and close the lid of the battery casing and prevent the casing from opening during surgery Both battery casing locks mu...

Page 12: ...llows sawing plane to be adjusted through 360 in 45 increments Variable speed trigger Controls reciprocating frequency Release buttons Both release buttons must be pressed simultaneously to remove battery casing Battery casing Protects sterile environment from contamination by unsterile battery Battery casing locks To open and close the lid of the battery casing and prevent the casing from opening...

Page 13: ...ine II 530 630 Type Li Ion lithium ion Voltage 14 8 V Capacity 1 5 Ah 22 2 Wh Charging time Typically 60 minutes Technical data is subject to tolerances Note For further information on the correct method of charging storing and using the battery please refer to page 17 Introduction Drive Units ...

Page 14: ...r a firmware update For further information on the Universal Battery Charger II please consult the relevant Instructions for Use or contact your local DePuy Synthes office The BPL II battery cannot be charged with the Universal Battery Charger item number 530 600 or 530 601 1 Charging bays 4 2 Symbols for battery type 3 ON OFF display 4 Control display for each charging bay 5 Ventilation holes 6 V...

Page 15: ...rubbed Person Open the lid of the battery casing Figure 1 Ensure the lid of the battery casing is fully open Figure 2 Ensure that the lid of the battery casing is facing towards the scrubbed person Figure 3 Position the insertion shield securely on top of the battery casing Figure 4 Notes The insertion shield helps to guide the battery into the battery casing and prevents contamination of the ster...

Page 16: ...gnment The circulating person must not touch the outside of the battery casing Remove the insertion shield from the battery casing Figure 6 Precaution Avoid all contact with the outside of the battery casing to prevent contamination Should the non sterile battery or the circulating person s hand come into contact with the outside of the battery casing it must be cleaned and resterilized before bei...

Page 17: ...ttery pack battery casing with inserted battery should be kept ready so that the battery pack can be quickly exchanged under sterile conditions during surgery if necessary Never open a battery casing intraoperatively to insert a new battery Always replace the whole battery pack by another battery pack prepared before the start of the surgery Insert the battery pack into the drive unit ensuring the...

Page 18: ...ery casing to allow another person to remove the battery Figure 10 Ensure that the battery does not touch the exterior of the battery casing to avoid contaminating the battery If this occurs follow the information in the Care and Maintenance section starting on page 40 Store battery in Universal Battery Charger II 05 001 204 when not in use Figure 11 Precaution Do not wash rinse drop or apply forc...

Page 19: ...s fully charged and ready to use The Universal Battery Charger II should always be turned on when a battery is in the charging bay This ensures availability of charged batteries Operating Instructions Battery Pack Do not expose batteries to heat or fire Avoid storage in direct sunlight Keep the charger and the batteries clean and in a cool and dry place Use Do not remove battery from its original ...

Page 20: ...ce temperature In case of cell leakage do not allow the leaking fluid to come into contact with skin or eyes In case of contact wash the affected area with copious amounts of water and seek medical advice Faulty batteries may not be reused and should be disposed of in an environmentally friendly manner and in accordance with national regulations Warnings Never expose batteries to temperatures over...

Page 21: ...ximum torque and speed vary depending on the attachment see page 21 Ensure that the correct attachment is used for each operation in terms of speed and torque For further information on the System Specifications and Duty Cycle please refer to page 71 Operating Instructions Battery Reamer Drill II 530 705 For safety turn the mode switch to the OFF position For clockwise rotation turn the mode switc...

Page 22: ... Insert the attachment into the coupling of the Battery Reamer Drill II aligning the positioning pins of the attachment with the grooves on the attachment release ring Figure 1 Turn the attachment release ring in the direction of the arrow and push the attachment until it engages in place Figure 2 If the attachment does not engage properly then rotate the attachment gently until the drive shaft en...

Page 23: ...ments are geared to increase the maximum drive speed to 930 rpm while reducing the maximum torque to 6 0 Nm Ream Attachments Red color marking and inscribed with REAM All reaming speed attachments transfer the speed and torque of the drive unit with a maximum speed of 340 rpm and a maximum torque of 15 Nm Technical data is subject to tolerances Operating Instructions Attachments for Battery Reamer...

Page 24: ...ed these high torque values can be transferred onto the user s hands wrists and or the patient s body To prevent injuries it is essential that The power tool is held in an ergonomic position with a firm grip If the reamer head blocks the speed trigger is released immediately The correct function of the speed trigger immediate stop of system when the trigger is release is checked before the reaming...

Page 25: ...urning the key 510 191 counterclockwise or by manually turning the collar Figure 1 Insert the instrument shaft into the opened chuck Close the chuck manually by rotating the collar keeping the instrument shaft centered in the jaws Tighten the chuck by turning the key clockwise Figure 2 Note To ensure secure fixation of the instrument make sure the toothed rims on the drill chuck and key are not wo...

Page 26: ...chnical data is subject to tolerances Insert Instrument Open the chuck jaws by holding on to the retaining ring and manually turning the chuck Figure 1 Insert the instrument shaft into the opened chuck Close the chuck by holding on to the release ring and manually turning the chuck in the opposite direction Figure 2 Ensure the instrument shaft is centered in the chuck Remove Instrument Open the ch...

Page 27: ...Technical data is subject to tolerances Insert Instrument Introduce the instrument into the attachment then push and turn the instrument until it locks in place Figure 1 Pull lightly on the instrument to ensure it is secure Note It is not necessary to pull back the collar of the attachment to insert the instrument Remove Instrument Pull back the collar of the attachment and remove the instrument F...

Page 28: ... triple reamers large quick coupling screwdriver shafts large quick coupling cannulated drill bits for DePuy Synthes intramedullary nailing systems and the DePuy Synthes Reamer Irrigator Aspirator RIA system Technical data is subject to tolerances Insert Instrument Push forward on the collar of the attachment and insert the instrument turning it slightly to align the instrument Figure 1 Release th...

Page 29: ...0 782 Ream Speed Accept cutting tools and instruments with a Hudson fitting Trinkle Quick Coupling modified 530 793 Drill Speed Trinkle Quick Coupling modified 530 783 Ream Speed Accept cutting tools and instruments with a modified Trinkle fitting Trinkle Quick Coupling 530 794 Drill Speed Trinkle Quick Coupling 530 784 Ream Speed Accept cutting tools and instruments with a Trinkle fitting Trinkle...

Page 30: ...aming Attachments continued Insert Instrument Pull back the collar of the attachment and insert the instrument turning it slightly to align the instrument Figure 1 Release the collar pulling lightly on the instrument to ensure it is secure Remove Instrument Pull back the collar of the attachment and remove the instrument Figure 1 Figure 1 ...

Page 31: ...and instruments with an AO reaming fitting including intramedullary reaming shafts with the AO reaming fitting Technical data is subject to tolerances Insert Instrument Insert the instrument into the attachment and turn it until it locks in place Pull lightly on the instrument to ensure it is secure Note It is not necessary to pull back the collar of the attachment to insert the instrument Remove ...

Page 32: ...chment Figure 2 Note Adjust the working length by pulling in the wire guide pin The attachment is spring loaded to prevent the wire pin from falling out Insert Kirschner Wire Guide Pin into Bone Pull the attachment lever toward the drive unit to grip the wire pin Figure 3 Set the mode switch on the drive unit to FWD forward and press the trigger to insert the wire pin Release the lever to repositi...

Page 33: ...into Attachment Insert a 3 2 mm diameter guide pin into the front of the attachment Figure 1 Note The attachment is spring loaded to prevent the guide pin from falling out Insert Guide Pin into Bone Pull the attachment lever toward the drive unit to grip the pin Figure 2 Set the mode switch on the drive unit to FWD forward and press the trigger to insert Release the lever to reposition the attachm...

Page 34: ...ive The Adapter for Radiolucent Drive allows the Radiolucent Drive to be used with the Battery Reamer Drill II Assemble Radiolucent Drive Insert the Adapter for Radiolucent Drive into the Battery Reamer Drill II Slide the Radiolucent Drive over the Adapter and twist until the drive shaft engages Rotate the Radiolucent Drive into the desired working position Support the drive with your free hand Di...

Page 35: ...2 above in reverse order Using the Radiolucent Drive Before positioning the Radiolucent Drive align the image intensifier until the distal locking hole of the medullary nail is round and easily visible Figure 2 After the incision position the Radiolucent Drive and center the drill bit tip over the locking hole On the monitor of the image intensifier you can see both the drill bit and the target ri...

Page 36: ...that is not radiolucent However this does not inhibit aiming and working with the device To protect the gears the Radiolucent Drive is equipped with a slip clutch that disengages in case of an overload and emits an audible rattling noise The following procedures can cause an overload Correcting the drilling angle when the cutting edges of the drill bit are completely in the bone Hitting the nail w...

Page 37: ... Ensure the drive unit is running prior to contacting the bone Optimal sawing performance is achieved by gently moving back and forth in the plane of the saw blade allowing the blade to oscillate freely slightly beyond the bone Precaution To prevent injuries the mode switch of the drive unit should always be in the lock position when inserting or removing saw blades or adjusting the sawing plane F...

Page 38: ...and remove the oscillating saw blade Figure 3 Instructions for Handling Saw Blades DePuy Synthes recommends using a new saw blade for each operation to ensure that the saw blade is optimally sharpened and clean The following risks are associated with used saw blades Thermal necrosis caused by excessive heat buildup Infection caused by residues Extended cutting time due to poor sawing performance P...

Page 39: ...one Optimal sawing performance is achieved by gently moving back and forth in the plane of the saw blade allowing the saw blade to reciprocate freely slightly beyond the bone Precaution To prevent injuries the mode switch of the drive unit should always be in the lock position when inserting or removing saw blades or adjusting the sawing plane For further information on the System Specifications a...

Page 40: ...eject the reciprocating saw blade Figure 3 Instructions for Handling Saw Blades DePuy Synthes recommends using a new saw blade for each operation to ensure that the saw blade is optimally sharpened and clean The following risks are associated with used saw blades Thermal necrosis caused by excessive heat build up Infection caused by residues Extended cutting time due to poor sawing performance Pot...

Page 41: ...temperature and water quality Devices should be cleaned in a fresh newly made solution Care and Maintenance General Information Detergents used on the products will be in contact with the following materials stainless steel aluminum plastic and rubber seals Never immerse the handpiece batteries battery casing or attachments in aqueous solutions or in an ultrasonic bath or use pressurized water as ...

Page 42: ...h dampened with disinfectant or deionized water Figures 1 and 2 Note If the batteries are contaminated spray disinfectant on an absorbent cloth and wipe clean Take care not to spray the contacts or touch both contacts at the same time with the damp cloth due to danger of short circuiting Return batteries to Universal Battery Charger II 05 001 204 after each use Figure 3 Handpieces and attachments ...

Page 43: ...nt where they may scratch instrument surfaces or be ineffective due to worn or missing bristles Precaution Never immerse the handpiece batteries battery casing or attachments in aqueous solutions or in an ultrasonic bath or use pressurized water as this will cause damage to the system 2 Manipulate Moving Parts Manipulate all moving parts such as triggers sliding sleeves attachment release rings sa...

Page 44: ...parts under running water Use a soft bristled brush and or soft lint free cloth to remove all visible soil and debris Figures 3 and 4 Follow the enzymatic cleaner or detergent manufacturer s instructions for use for correct temperature water quality and concentration dilution Note For the Quick Coupling for Pins 3 2 mm diameter 530 796 the brush should only be inserted from the front Figure 3 Figu...

Page 45: ...tures in order to rinse thoroughly under running water 6 Visually Inspect Device Inspect the cannulations sliding sleeves attachment release rings etc for visible soil Repeat steps 1 6 if visible soil remains 7 Final Rinse with Deionized Purified Water Final rinse with deionized or purified water for a minimum of 2 minutes Figure 5 8 Dry Dry device using a clean soft lint free cloth or clean compr...

Page 46: ...t in removing gross soil Figure 1 For cannulations of the handpiece and attachments the cleaning brush 516 101 should be used Notes Do not use pointed objects for cleaning Brushes and other cleaning tools shall be either single use items or if reusable be decontaminated at least daily using a solution as detailed in section 3 Spray and wipe Brushes should be inspected before daily use and discarde...

Page 47: ...running water Use a soft bristled brush and or soft lint free cloth to remove all visible soil and debris Figures 3 and 4 Follow the enzymatic cleaner or detergent manufacturer s instructions for use for correct temperature water quality and concentration dilution Note For the Quick Coupling for Pins 3 2 mm diameter 530 796 the brush should only be inserted from the front 5 Rinse with Tap Water Ri...

Page 48: ...ensure that the water can flow off any surfaces Notes A lid 68 001 602 68 001 604 is available for the Washing Basket This can be used for sterilization but is not required for machine washing Loading Plan for Washing Basket Full Size 1 1 Washing Basket 68 001 620 with Lid for Washing Basket 68 001 602 for BPL II Dimensions Length Width Heights Washing Basket without Lid 500 250 119 mm Washing Bas...

Page 49: ...Drill 510 191 Key for Drill Chuck 530 730 and 530 732 BPL Attachments BPL BPL II Two spots for 530 790 530 791 530 796 or any BPL Attachment BPL BPL II BPL Attachment BPL BPL II 530 690 Battery Casing 530 690 Battery Casing 530 660 Insertion Shield 511 787 Küntscher Adapter or 511 788 Harris Adapter 530 710 Battery Oscillator II or BPL II 530 705 Battery Reamer Drill II or 530 715 Battery Reciproc...

Page 50: ...8 001 625 Washing Basket size 530 715 Battery Reciprocator II or BPL II 530 705 Battery Reamer Drill II or 530 710 Battery Oscillator II BPL 530 605 Battery Reamer Drill or 530 610 Battery Oscillator or 530 615 Battery Reciprocator 530 660 Insertion Shield 530 690 Battery Casing 68 001 604 Lid for Washing Basket size 68 001 625 and 68 001 604 ...

Page 51: ...y 40 90 C 9 Inspect Device Remove all devices from the washing basket Inspect the cannulations sliding sleeves etc for visible soil If necessary repeat the manual precleaning automated cleaning cycle Confirm that all parts are completely dry Precaution Mechanical cleaning is an additional stress for power equipment especially for seals and bearings Therefore devices must be properly lubricated aft...

Page 52: ...of the handpiece battery casing and attachment are lubricated after each use with one drop of Synthes Special Oil 519 97 Spread the oil by moving the components Wipe off excess oil with a cloth Failing to lubricate the parts will lead to damage and malfunction increasing the risk of harm to the user and patient The lubrication of individual parts is described in further detail on the following pag...

Page 53: ...op of Synthes Special Oil 519 97 as shown in Figure 1a Then turn the release ring several times Insert one drop of Synthes Special Oil 519 97 in the gap between the seal ring and shaft Figure 1b Insert the battery pack and run handpiece to ensure oil is evenly distributed Insert one drop of Synthes Special Oil 519 97 in the battery casing buttons from the inside after which the buttons should be p...

Page 54: ... Pull the sliding sleeve back and put one drop of Synthes Special Oil 519 97 on the exposed area Figure 1a Then push the sleeve forward and put one drop of oil on the other exposed area Figure 1b To lubricate push the sleeve forwards and backwards several times Then pull back the sliding sleeve and rotate the saw head several times Insert one drop of Synthes Special Oil 519 97 in the battery casin...

Page 55: ...ve back and put one drop of Synthes Special Oil 519 97 on the exposed area Figure 1a Then push the sleeve forward and put one drop of oil on the other exposed area Figure 1b To lubricate push the sleeve forwards and backwards several times Then pull back the sliding sleeve and rotate the saw head several times Insert one drop of Synthes Special Oil 519 97 in the battery casing buttons from the ins...

Page 56: ...cation Lubricating the Battery Casing 530 690 Place oil on the complete inside edge of the battery casing and distribute it evenly Open and close the lid several times to lubricate the sealing Wipe off excess oil with a cloth Figure 1 Figure 1 Battery Casing for Battery Power Line II 530 690 ...

Page 57: ... Notes To ensure a long service life and reduce repairs the handpieces attachments and battery casings must be lubricated after each use Exception The Radiolucent Drive 511 30 does not require lubrication Only lubricate the handpieces battery casings and attachments when clean The power tools and attachments may only be lubricated with Synthes Special Oil 519 97 No oil from other manufacturer may ...

Page 58: ...emain blocked in the handpiece when pressing on them Check that no residuals prevent the movable parts from moving smoothly Check the release ring of the handpiece and attachments for smooth operation and check for function together with cutting tools Check instruments and cuttings tools for correct adjustment and functioning prior to every use Replace damaged or worn components Failing to follow ...

Page 59: ...ly use an appropriate sterilization wrap or reusable rigid container system for sterilization such as a Sterile Barrier System according to ISO 11607 Care should be taken to prevent pointed and sharp instruments from contact with other objects that may damage the surface or the Sterile Barrier System Care and Maintenance Packaging Sterilization and Storage Figure 1a Fully loaded Washing Basket Ful...

Page 60: ... minutes Sterilization Exposure Temperature Dry Time minutes Saturated steam forced air removal pre vacuum Minimum 4 Minimum 132 C Maximum 138 C 20 60 Minimum 3 Minimum 134 C Maximum 138 C 20 60 Drying times generally range from 20 to 60 minutes due to differences in packaging materials Sterile Barrier System eg wraps or reusable rigid container systems steam quality device materials total mass st...

Page 61: ...g label Packaged and sterilized products should be stored in a dry clean environment protected from direct sunlight pests and extremes of temperature and humidity Use products in the order in which they are received first in first out principle taking note of any expiration date on the label Care and Maintenance Packaging Sterilization and Storage ...

Page 62: ...ttery for cracks or damage Take care not to spray the contacts or touch both contacts at the same time with the damp cloth due to danger of short circuiting Do not immerse batteries into water or clean them in a washer disinfector 2 Cleaning and Disinfection To clean the battery wipe it off with a clean soft and lint free cloth dampened with deionized water and dry prior to processing To disinfect...

Page 63: ...d batteries Do not leave the battery empty of charge as this will reduce its lifetime or damage the battery 1 Universal Battery Charger II with firmware version 14 0 or higher is required to charge BPL II Li Ion batteries 2 For detailed information on the Universal Battery Charger II please refer to the Instructions for Use for the Universal Battery Charger II 3 For detailed information regarding ...

Page 64: ...Fig 4 and press it completely into the battery casing to ensure a correct seat Fig 5 Close the battery casing by simultaneously pressing both battery casing locks and closing the lid Fig 6 and Fig 7 Attach the battery pack After usage remove the battery casing from the handpiece and open the lid The circulating person then removes the battery Ensure that the battery does not touch the exterior of ...

Page 65: ...n devices back to DePuy Synthes If this is not possible please contact the DePuy Synthes affiliate Precaution Faulty devices may not be used If it is no longer possible or feasible to repair the power tool it should be disposed following the recommendations in the Disposal of waste section Precaution DePuy Synthes Power Tools must be serviced and inspected annually by the original manufacturer or ...

Page 66: ... please contact the DePuy Synthes affiliate Faulty batteries may not be reused and should be disposed of in an environmentally friendly manner and in accordance with national regulations The European Battery Directive 2006 66 EC applies to this device This device contains lithium ion batteries that should be disposed of in accordance with environment protection requirements Precaution Contaminated...

Page 67: ...tachment used eg drilling speed vs reaming speed Change attachment Drive unit has not been properly serviced Send drive unit to DePuy Synthes service center Attachments have not been properly serviced Send attachments to DePuy Synthes service center Drive unit suddenly stops Drive unit has overheated Allow to cool to room temperature Battery is empty discharged Charge or replace battery Drive unit...

Page 68: ...ttachment battery casing insertion shield was dropped Replace damaged items Send damaged items to DePuy Synthes service center Battery is faulty Improper care maintanance Replace battery and send the battery to DePuy Synthes service center Battery casing jams when inserting or removing from drive unit Coupling mechanism has not been lubricated Clean and lubricate according to care and maintenance ...

Page 69: ... with pickups Clean and lubricate coupling sleeve according to care and maintenance guidelines Drive unit coupling sleeve is damaged Send damaged drive unit to DePuy Synthes service center Bone and drive unit heat up during surgery The cutting tool is blunt Replace the tool Battery Oscillator II Problem Possible Causes Solution Saw blade is difficult to couple or cannot be coupled General wear and...

Page 70: ...elines Drive unit coupling sleeve is damaged Send damaged drive unit to DePuy Synthes service center Bone and drive unit heat up during surgery The cutting tool is blunt Replace the tool Problem Possible Causes Solution Attachments cannot couple to drive unit Coupling is blocked by residue Precaution Immediately turn mode switch OFF Lock position Remove solid particles with pickups Clean and lubri...

Page 71: ...re attachment is opened too far Close the adjustment sleeve on the attachment until the wire is fixed Kirschner wire is jammed in the attachment and cannot be moved Kirschner wire was inserted at an angle and is jammed in the attachment Send Kirschner wire attachment to DePuy Synthes service center Guide pin cannot be inserted into the front of the Quick Coupling for Pins attachment 530 796 or can...

Page 72: ...s only in accordance with EN 60601 1 and ANSI AAMI ES60601 1 2005 and CAN CSA C22 2 No 60601 1 2008 Environmental conditions 10PB Precaution The machine must not be stored or operated in explosive atmospheres Operation Storage Transportation Temperature Relative humidity Atmospheric pressure Altitude 0 5000 m 0 5000 m 10 C 50 F 40 C 104 F 30 95 500 hPa 1060 hPa 20 C 4 F 50 C 122 F 10 95 500 hPa 10...

Page 73: ...ning off the system as prescribed If longer periods of constant use are required an additional handpiece and or attachment should be used Depending on the cutting tool used and the load applied the heat generated by the handpiece attachment and or cutting tool can vary Always control the temperature of the system to prevent overheating and possibly harming the patient or user Precautions Carefully...

Page 74: ... Pressure Level LpA in dB A Sound Power Level LwA in dB A Maximum Daily Exposure Time Without Hearing Protection Battery Reamer Drill II 530 705 Drill Ream 61 70 8 h Battery Oscillator II 530 710 Saw Blade 519 170 85 97 8 h Saw Blade 05 002 105 90 102 2 h 31 min Battery Reciprocator II 530 715 Saw Blade 511 905 87 98 5 h 02 min Operation condition Handpiece 530 705 with 530 796 at idle speed 930 r...

Page 75: ...imit value 5 m s2 Battery Reamer Drill II 530 705 Drill Ream 0 22 8 h 8 h Battery Oscillator II 530 710 Saw blade 519 170 4 51 2 h 27 min 8 h Saw blade 05 002 105 12 1 20 min 1 h 21 min Battery Reciprocator II 530 715 Saw blade 511 905 9 74 31 min 2 h 06 min Operation condition Handpiece 530 705 with 530 796 at idle speed 930 rpm Handpiece 530 710 at idle speed 12 000 Osc min Handpiece 530 715 at ...

Page 76: ...emissions CISPR 11 Group 1 The BPL or BPL II System uses RF energy only for its internal function Therefore its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment RF emissions CISPR 11 Class B The BPL or BPL II System is suitable for use in all establishments including domestic establishments and those directly connected to the public low voltage ...

Page 77: ...ransient burst IEC 61000 4 4 2 kV for power supply lines n a Mains power quality should be that of a typical commercial or hospital environment Surge IEC 61000 4 5 1 kV line to line 2 kV line to earth n a Mains power quality should be that of a typical commercial or hospital environment Voltage dips short interruptions and voltage variations on power supply lines IEC 61000 4 11 5 UT 0 5 cycle 40 U...

Page 78: ...mined by an electromagnetic site survey a should be less than the compliance level in each frequency range b Interference may occur in the vicinity of equipment marked with the following symbol Notes At 80 MHz and 800 MHz the higher frequency range applies These guidelines may not apply in all situations Electromagnetic propagation is affected by absorption and reflection from structures objects a...

Page 79: ...he equation applicable to the frequency of the transmitter where P is the maximum output power rating of the transmitter in watts W according to the transmitter manufacturer Notes At 80 MHz and 800 MHz the separation distance for the higher frequency range applies These guidelines may not apply in all situations Electromagnetic propagation is affected by absorption and reflection from structures o...

Page 80: ...ng 340 1 min modified for Battery Power Line 530 784 Trinkle Quick Coupling 340 1 min for Battery Power Line 530 795 Trinkle Quick Coupling XXL 340 1 min modified for Battery Power Line 530 780 AO ASIF Quick Coupling for Reamers for Battery Power Line 530 791 Quick Coupling for Kirschner Wires and for Pins 1 5 mm 4 0 mm diameter 530 796 Quick Coupling for Pins 3 2 mm diameter 530 741 Adapter for R...

Page 81: ...8 001 602 Lid for Washing Basket Full Size 1 1 68 001 625 Washing Basket size 1 2 for Battery Power Line II available in Q4 2013 68 001 604 Lid for Washing Basket size 1 2 Example Battery Power Line II Set Trauma Instruments 05 01 204 Universal Battery Charger II 530 705 Battery Reamer Drill II 530 710 Battery Oscillator II 530 630 Battery for Battery Power Line II 2 ea 530 660 Insertion Shield fo...

Page 82: ...88 DePuy Synthes Power Tools Battery Power Line II User s Manual Notes ...

Page 83: ...Battery Power Line II User s Manual DePuy Synthes Power Tools 88 Notes ...

Page 84: ...es consultants for items approved for sale in Canada Not all products are currently available in all markets The third party trademarks used herein are trademarks of their respective owners Please contact your DePuy Synthes sales representative for more information DePuy Synthes 2019 All rights reserved J12492 Rev 3 02 20 ONLY Manufactured by Synthes USA Products LLC 1302 Wrights Lane East West Ch...

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