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Operator’s Manual

Walk-Behind Rollers

RS 800A

RSS 800A

5000191685

  05

0811

Summary of Contents for RS 800A

Page 1: ...Operator s Manual Walk Behind Rollers RS 800A RSS 800A 5000191685 05 0811...

Page 2: ...cker Neuson Corporation represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are the property of their respective owners Manu...

Page 3: ...echnical Data 13 3 1 Engine 13 3 2 Roller 14 3 3 Lubrication 14 3 4 Dimensions 15 4 Operation 16 4 1 Operation and Service Locations 16 4 2 Application 18 4 3 Recommended Fuel RS 800A RSS 800A 18 4 4...

Page 4: ...iodic Maintenance Schedule 26 5 3 Lubrication 27 5 4 Storage 29 5 5 Engine Oil 30 5 6 Air Cleaner 31 5 7 Spark Plug 32 5 8 Sediment Cup 32 5 9 Carburetor 33 5 10 Scraper Bars 34 5 11 Cleaning the Mach...

Page 5: ...perating instructions carefully If you have questions about operating or servicing this equipment please contact Wacker Neuson Corporation The information contained in this manual was based on machine...

Page 6: ...ation and Warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada 1 1 Emission Control Systems Warranty Statement See the supplied engi...

Page 7: ...that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation whi...

Page 8: ...he machine 2 1 6 Read understand and follow procedures in the Operator s Manual before attempting to operate the machine 2 1 7 ALWAYS check that all controls are functioning properly immediately after...

Page 9: ...engine 2 2 4 Do not refuel the engine near an open flame 2 2 5 Do not run the engine near open flames 2 2 6 Do not run the machine indoors or in an enclosed area such as a deep trench unless adequate...

Page 10: ...Replace all missing and hard to read labels Labels provide important operating instructions and warn of dangers and hazards 2 3 7 ALWAYS check all external fasteners at regular intervals 2 3 8 ALWAYS...

Page 11: ...RS 800 Safety Information wpm_si000354gb fm 9 2 4 Label Locations...

Page 12: ...in well ventilated area Read the operator s Man ual No sparks flames or burning objects near the machine Shut off the engine before refueling WARNING Hot surface CAUTION Read and understand the suppli...

Page 13: ...tion wpm_si000354gb fm 11 Tie down point Water Tank Vibration control ON OFF Control Lever Forward and reverse motion controlled by red levers Grease points Inspect and lubricate every 100 hours of op...

Page 14: ...ached to each unit Please record the infor mation found on this nameplate so it will be available should the nameplate become lost or damaged When ordering parts or requesting service information you...

Page 15: ...single cylinder Engine Make Honda Engine Model GX 340 K1 QA2 GX 340 K1 QAE2 Max rated power rated speed kW Hp 7 1 9 5 3600 rpm Spark Plug NGK BR 6ES Electrode Gap mm in 0 7 0 8 0 028 0 031 Operating...

Page 16: ...city m ft hr 2630 28300 Forward speed max m ft min 0 61 0 200 Reverse speed max m ft min 0 46 0 150 Vibration frequency Hz vpm 70 420 Gradability 15 Water tank capacity l gal 30 8 Part No RS 800A 0630...

Page 17: ...RS 800 Technical Data wpm_td000358gb fm 15 3 4 Dimensions...

Page 18: ...ube 8 Water fill cap 3 Water control valve 9 Fuel tank 4 Scraper bar 10 Lifting eye 5 Tie down 11 Hydrostatic drive release 6 Forward reverse control lever 12 Control box Ref Description Ref Descripti...

Page 19: ...RS 800 Operation wpm_tx001253gb fm 17 12 2 3 4 5 8 9 10 11 6 7 1 wc_gr003471...

Page 20: ...are blended with alcohol These gasolines are collectively referred to as oxygenated fuels If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before us...

Page 21: ...tarting 4 4 1 Read and understand the safety and operating instructions at the beginning of this manual 4 4 2 Check Oil level in the engine Fuel level Condition of the air cleaner Tightness of the ext...

Page 22: ...to left d1 4 5 4 Pull starter rope c Note If the oil level in the engine is low the engine will not start If this happens add oil to engine Some engines are equipped with an oil alert light f that wil...

Page 23: ...e seconds Damage to the starter may result Note If the engine does not start within five seconds turn the keyswitch to OFF wait ten seconds then turn the keyswitch to START again 4 7 4 When the engine...

Page 24: ...nds on the guide handle while operating the machine The guide handle may pivot rapidly when the machine changes travel direction This sudden movement of the guide handle can cause injury if the guide...

Page 25: ...h a water control valve a which allows the roller to be used wet or dry and a sprinkler system b to distribute the water evenly across the drum The water is gravity fed from the water tank c through t...

Page 26: ...ly for convenient transportation and storage Support the handle at all times during adjustment To avoid injury NEVER position yourself directly under the handle To adjust the handle 4 12 1 Remove the...

Page 27: ...table ground 4 14 Rollovers 4 15 Tip Overs Proper operation of the machine on slopes will prevent rollovers If a machine tip over does occur care must be taken to prevent damage to the engine In this...

Page 28: ...g on the outcome of a warranty claim 5 2 Periodic Maintenance Schedule The chart below lists basic engine maintenance Refer to the engine manufacturer s Operation Manual for additional information Hon...

Page 29: ...When changing the oil use the drain plug f to drain the oil Lubricate the drum bearings c every 100 hours of operation Use a quality wheel bearing grease Add 2 3 shots of grease with a hand held greas...

Page 30: ...s shock mount plates Use a quality wheel bearing grease Add 2 3 shots of grease with a hand held grease gun Do not over grease Lubricate the clutch bearings e every 100 hours of operation The grease f...

Page 31: ...nd drain water from the sprinkling system Change the oil Clean the entire roller and engine compartment Remove the battery Store it in a cool dry place Recharge the battery before using it again Cover...

Page 32: ...of environmental protection place a plastic sheet and a container under the machine to collect any liquid that drains off Dispose of this liquid in accordance with environmental protection legislatio...

Page 33: ...lash point solvents for cleaning the air cleaner A fire or explosion could result To service 5 6 1 Remove air cleaner cover a Remove both elements and inspect them for holes or tears Replace damaged e...

Page 34: ...type and the electrode gap setting 5 7 1 Remove the spark plug and inspect it 5 7 2 Replace the spark plug if the insulator is cracked or chipped 5 7 3 Clean the spark plug electrodes with a wire brus...

Page 35: ...highest rpm 5 9 4 After the pilot screw is adjusted turn the throttle stop screw b to obtain the standard idle speed See Technical Data Note On some engines the pilot screw is fitted with a limiter ca...

Page 36: ...raper bars as needed Cleaning the scraper bars The scraper bars should be cleaned daily after use or as often as needed to remove built up dirt mud and tar Use a high pressure water jet and a strong b...

Page 37: ...ity of at least 450 Kg 1000 lbs Only use steel ropes or chains for hoisting The rope or chain must have the suitable specified lifting capacity of 450 Kg 1000 lbs Do not use improvised ropes or chains...

Page 38: ...Before transporting the machine place blocks in front of and behind each drum Use the front tie downs a to secure the machine to the trailer Lift handle b into upright position Never use any other pa...

Page 39: ...ngine Drum is obstructed Clean air filter Check fuel level Open fuel valve Remove deposits built up in engine Remove drum obstruction Drum does not rotate Hydrostatic transmission not engaged Drive be...

Page 40: ...orrect installation of centering spring Roller operates erratically Clutch worn Incorrect belt tension Faulty pulley mounts Faulty linkages Exciter bearings binding Gear case bearings bind ing or gear...

Page 41: ...ontrol box 7 Starter solenoid 2 5 Amp fuse 8 Battery 3 Rectifier 9 Ignition 4 Circuit breaker 10 Charging coil 5 Starter switch 11 Spark plug 6 Starter motor 12 Oil level switch Wire Colors B Black R...

Page 42: ...cker Neuson Production Americas LLC N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 Grand Cent...

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