ICT Hybrid Ultra ICT-2U4-DC12 Instruction Manual Download Page 61 | Manualshive

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ICT Hybrid Ultra ICT-2U4-DC12 Instruction Manual Download Page 61

Hybrid Ultra

855-350-050_Rev2.0_Instruction Manual

Page

49

of 84

WARNING

Risk of serious personal injury or damage to equipment and
property! Always observe the following:

•

Equalize charging is intended for flooded lead-acid batteries
only and may produce higher than normal levels of hydrogen
gas.

•

Consult with the battery manufacturer when using SLA
batteries.

•

Do not use equalization charging with lithium-ion
batteries

.

•

Ensure the battery compartment is well ventilated to avoid
any risk of explosion.

•

Always consult with battery manufacturer and observe all
battery manufacturer recommendations.

Equalize Voltage:

Set this to the battery manufacturer’s recommended

value for an equalize (or boost) charge (for flooded lead-acid batteries
only). A regular high voltage equalize charge will help prevent
stratification of the electrolyte in the battery and can help extend its life.
The default setting varies based on the Power Modules installed.

Table 24. Default Equalize Voltage Settings

Module

ICT700-24PM

ICT1500-24PM

ICT700-48PM

ICT1500-48PM

Voltage

30 VDC

60 VDC

Equalize Duration:

Set the time in minutes (10–240 minutes) for the

equalize charge voltage to be applied (as recommended by the battery
manufacturer). The default setting is 60 minutes.

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Summary of Contents for Hybrid Ultra ICT-2U4-DC12

Page 1: ...i Hybrid Ultra Instruction Manual 855 350 050...

Page 2: ...evices and emergency response systems be fully operational and within their certification periods before starting any service Visual Communication This manual uses extensive visual aids and tries to a...

Page 3: ...l electrical codes Input voltages can range up to 240 volt AC All upstream AC load and battery breakers must be shut OFF prior to installation The system must be completely de powered All AC connectio...

Page 4: ...ttery bank NOTICE Risk of damage to equipment environmental hazards loss of data and other undesirable consequences Always observe the following The unit must be properly handled mounted and installed...

Page 5: ...s WARNING Risk of serious personal injury or damage to equipment and property Always observe the following Operate the supply from a grounded 3 wire 120 volt AC or 230 240 volt AC source 50 or 60 Hz w...

Page 6: ...rding or otherwise without the prior written consent of Innovative Circuit Technology Ltd Disclaimer ICT shall not be held liable for any damage or injury involving this product if it has been subject...

Page 7: ...after the defect is discovered A valid product serial number must be provided with the RMA claim to prove eligibility The RMA procedure is available on the ICT website at www ict power com support wa...

Page 8: ...t exposure to power surges and or electrical surges improper grounding mold or dust animal or insect damage water damage or immersion in liquid of any kind or if the serial number has been altered def...

Page 9: ...Ground Connection 6 2 7 Sensor and Alarm Connections 7 2 8 Load Connections 8 2 9 Battery Connections 11 2 10 Installation of the Breakers 14 2 11 Installation of the Power Module 15 2 12 System Wiri...

Page 10: ...L 47 4 6 Load Distribution 55 4 6 1 STATUS 56 4 6 2 SETTINGS CONTOL 56 4 7 Alarms 61 4 7 1 STATUS 61 4 7 2 SETTINGS CONTOL 61 4 8 Communications 62 4 8 1 BASIC SETUP 62 4 8 2 NETWORK SETUP 64 4 8 3 E...

Page 11: ...wer Chassis Models 5 Table 3 Power Module Models 5 Table 4 Available Accessories cont d on next page 5 Table 5 Alarm Output Connector 7 Table 6 Remote Input Connector 7 Table 7 Load Connection Points...

Page 12: ...nce between Disconnect and Reconnect voltages 51 Table 28 Deeply discharged battery values typical 52 Table 29 Default Discharge Voltage Limit Settings 54 Table 30 Overall Electrical Specifications 80...

Page 13: ...ge adjustment range V 23 31 46 62 23 31 46 62 Default Output Voltage V 27 6 55 2 27 6 55 2 Output Current Limit adjustment range A 5 25 2 5 12 5 5 54 3 27 Default Current Limit A 5 0 25 12 5 54 27 1 1...

Page 14: ...nominal DC output floating ground Up to 95 efficiency 30 to 60 C operating temperature range 1 1 3 Battery Management Module BMMD Dual 100 amp battery disconnect circuit breakers Integrated 150 amp lo...

Page 15: ...sure it has not been damaged during shipping Check that the system configuration matches the version ordered and that the accessories under the package contents section were shipped with the unit NOTE...

Page 16: ...he configuration Mount the unit Connect the chassis ground according to the site design and in accordance with local electrical code standards Connect the sensors and alarms Connect the loads Connect...

Page 17: ...ntrol Module and Ethernet communications includes dual 100 A battery disconnect breakers and 150 A Low Voltage Disconnect a 700 W 12 V integrated DC DC Converter Module 4 x 25 A max outputs accepts up...

Page 18: ...ble jumper 4 included ICT JMP 2 5 Rack Mounting CAUTION Provide adequate support for the rear of the unit without obstructing the air vents Mount the unit in an enclosed standard 19 inch equipment rac...

Page 19: ...while the secondary chassis contacts indicate secondary Power Module faults only Use 22 26 AWG wire Refer to Tables 18 22 for which conditions will trigger a form C alarm Table 5 Alarm Output Connecto...

Page 20: ...rms Settings Control tab see Section 4 7 2 2 8 Load Connections Make connections to the load using wire and connectors appropriately rated for the maximum output current capability of the unit The loa...

Page 21: ...current protection provided by hydraulic magnetic circuit breakers see Section 2 11 for the installation instructions for the breakers The LDM maximum current rating is 80 amps Each output can accept...

Page 22: ...are in the hot or output line with voltage polarity depending on the configuration of the unit each output NEG V for 48 V configured systems each output POS V for 24 or 48 V configured systems 2 Ensur...

Page 23: ...of power supply in use Use an appropriate DC overcurrent protection device in line with the backup battery connection Use wire and connectors rated for the maximum load current Ensure battery polarity...

Page 24: ...l breaker module provides a convenient and safe way to connect an external lead acid or lithium ion backup battery to the Hybrid Ultra A 100 amp hydraulic magnetic circuit breaker provides overcurrent...

Page 25: ...he battery BMM and power chassis 3 Connect the battery hot lead see comment on polarity above to the BMMD BAT bus bar and the battery return lead to the main system output bus bar of the corresponding...

Page 26: ...r I facing up Off or 0 facing down ensuring the breaker connector tabs securely seat in the LDM breaker sockets Leave the breakers turned off until the software has been configured see Section 3 2 4 o...

Page 27: ...sired slot the handle and latch should be on the left side facing the Power Module 1 Install one to five matching hot swappable Power Modules with the same voltage rating in any remaining open chassis...

Page 28: ...e unit NOTE See the Network Monitoring and Control section for information on configuring and using the built in GUI e mail or SNMP functions Section 4 8 2 2 Check that all connections to the power su...

Page 29: ...13 5 Energize the AC feed Table 13 Recommended Breaker Rating System Power Module Capacity Recommended Breaker Rating per AC feed 4 Power Modules 20 A 5 Power Modules 30 A 2 14 Software Configuration...

Page 30: ...on 3 1Graphic Display Use the front display panel and four interface buttons on the ICM to monitor the supply operation and to make changes to settings such as output voltage current limit and battery...

Page 31: ...A DC OUTPUT ON ADVANCED OPTIONS BMM MODULEX BMM MODULEX SETTINGS BATTVOLTAGE 55 2V DISCTVOLTAGE 42 0V BATTCURRENT 0 0A RECON VOLTAGE 48 0V BATTSOC 100 CHARGECURRENT 18A OVERCURRENT 50A BATTERY TYPE LE...

Page 32: ...ENT ALARMINPUT1 ALARM CHANNEL 1 ALARMINPUT2 READY CHANNEL 2 ALARMINPUT3 READY CHANNEL 3 3 0A ALARMINPUT4 READY CHANNEL 4 ALARM HISTORY ALARM HISTORY 1 x MODULE 4 ALARM MODULE 4 ALARM Battery Breaker O...

Page 33: ...t is operating at the set Current Limit Press Enter to move to the System Settings System Settings The Output Voltage and Output Current Limit settings come with factory default values that should be...

Page 34: ...ery is at the rated Float Voltage with minimal charge current for at least 24 hr Other information will be shown depending on the operating state of the unit Battery current will be zero when not char...

Page 35: ...ngs screen without saving changes DISCT VOLTAGE Set the battery Low Voltage Disconnect Voltage threshold to a level that will protect the battery from excessive discharge The LVD contactor will open w...

Page 36: ...o 0 A to disable this alarm default setting BATT TYPE Configure the Battery Type of the battery used in the system Lead acid or Lithium Ion If Lithium Ion type battery is selected the following batter...

Page 37: ...age to equipment and property Always observe the following Equalize charging is intended for flooded lead acid batteries only and may produce higher than normal levels of hydrogen gas Consult with the...

Page 38: ...d Each time the test is run the output voltage from the Power Modules will be reduced so that the external battery will power the system load until either the MAX TIME limit or the STOP VOLTAGE is rea...

Page 39: ...ows the input and output voltage of the integrated DC DC Converter Module the output current and indicates if the output has been switched OFF Press Enter to move to the Integrated DC DC Converter Mod...

Page 40: ...of the unit OPEN will be displayed if the circuit breaker is open OFF will be displayed if the output has been disabled in the Output Control screen Press Enter to move to the LDM Settings LDM Settin...

Page 41: ...quipped with the ICM Use these inputs to monitor voltage free external contact closures such as door sensors smoke alarm outputs or a water sensor Other information will be shown depending on the oper...

Page 42: ...y log screen will not be displayed Alarm History screen if no alarms in history Alarm History screen with alarms in history Press Enter to see Alarm History log Scroll through the history screens to s...

Page 43: ...ttons to adjust setting press Enter to set value and return to previous screen Press Back X to return to previous screen without saving changes LCD PASSWORD SETUP Set or clear a 4 digit LCD password t...

Page 44: ...e YES button in the Reset Comm Settings Press Enter button Scroll to choose Press Enter or Back X to exit with no change Scroll to choose Press Enter to reset DEVICE INFORMATION The Device Information...

Page 45: ...arge Test is completed the front display panel will be overwritten with the Discharge Test results screen A notification will automatically appear indicating the results of a Discharge Test at the com...

Page 46: ...cally when the trigger condition is removed Major alarms such as a Module DC Output Failure or Module Configuration Error require that the module be temporarily removed to cycle input power and clear...

Page 47: ...ement Module BMM Alarms Alarm Condition Trigger Condition LVD Contactor ICM Required Alarm Relay Send E mail2 Module Power Failure Loss of AC and battery disconnected Open No Yes No Alarms Normal Oper...

Page 48: ...ctive Yes Module Fault Internal aux voltages out of range Disabled On Off Active Yes Over Temp Shutdown Internal temp too high Disabled On Off Active Yes Output Over voltage Output above set point man...

Page 49: ...m Input page Yes AC Input Failure AC input falls below 90 VAC Active3 Yes System Overcurrent Total output current on system is 300 A for 20 s Active3 Yes System Current Limit ALL Power Modules in syst...

Page 50: ...nit on a local network can be found by running the ICT IP Address Discovery tool after installing it on a Windows computer connected to the same network tool available for download from ICT http www i...

Page 51: ...Alarm Input x Shows status of the monitored form C contacts Alarm or OK Battery Management This section will show the status of the connected batteries The section will be labelled with the module nu...

Page 52: ...will show the status of the Integrated DC DC Converter Module section will be labelled with the module number and output voltage of the DC DC Converter Module Output Voltage Shows the output voltage o...

Page 53: ...matically after a time delay set in the Auto Restart Delay field This feature can be used to remotely force connected equipment to re boot Output Settings Output Voltage Set the system Output Voltage...

Page 54: ...supply Adjust the system Output Voltage and Current Limit see Section 4 2 2 to match the battery type and system load requirements if required 4 3 Power Modules Use this tab to see the status of all i...

Page 55: ...is working as expected and a red display for an installed module that has an active alarm Module Status Shows the slot that the DC DC Converter Module is installed in and the status Alarm or OK Modul...

Page 56: ...etting is On Output Settings Output Voltage Set the integrated DC DC Converter Module Output Voltage to the voltage required for the application The default setting varies based on the DC DC Converter...

Page 57: ...sabled NOTE Save Settings before leaving this tab 4 5 Battery Backup Use this tab to see the status of the connected batteries and to control their settings The graphic will display green for an insta...

Page 58: ...he Ah that has been consumed from the battery Will display 0 Ah if the batteries are fully charged The batteries must be fully charged for 24 hours before this field populates Only displayed when the...

Page 59: ...NG Always consult battery manufacturer s specifications when selecting battery type Incorrect battery type setting may damage the battery If Lithium Ion type battery is selected an integrated battery...

Page 60: ...l This value will typically be 4 mV C for a flooded lead acid battery i e will compensate output voltage 24 mV C for a 6 cell 12 V battery to help ensure the battery is fully charged in cold locations...

Page 61: ...battery manufacturer and observe all battery manufacturer recommendations Equalize Voltage Set this to the battery manufacturer s recommended value for an equalize or boost charge for flooded lead ac...

Page 62: ...en the battery is fully charged If the system is unable to start an equalize charge at the selected Start Time it will attempt again at the same time next day or next week if a specific Day of Week is...

Page 63: ...echarged as recommended by the battery manufacturer The Reconnect Voltage must be higher than the Disconnect Voltage to prevent the LVD contactor repeatedly cycling on and off The default setting vari...

Page 64: ...eceive an alarm notification when the battery state of charge falls below the specified level Set the threshold to 0 amps to disable this alarm This setting is only available if the system is configur...

Page 65: ...y to avoid stressing the battery due to a deep discharge This setting is only available if the system is configured for use with a lead acid type battery When the test is run the output voltage from t...

Page 66: ...ule ICT700 24PM ICT1500 24PM ICT700 48PM ICT1500 48PM Threshold Voltage 22 VDC 44 VDC Discharge Test Interval Set the time in days 0 180 days between automatic discharge tests Set this time to 0 to di...

Page 67: ...performed Status Displays the end status of the last discharge test Complete or Fail Discharge Time Shows the time in minutes that the test lasted End Voltage Shows the battery voltage when the test...

Page 68: ...module If there is more than one LDM installed they will show individually Module Status Shows the slot that the LDM is installed in and the status Alarm or OK Module x Load Distribution Output x Show...

Page 69: ...all four output channels simultaneously The default setting is Enabled Module Setup Power On Sequencing Power Cycling Delay Time Set the time in seconds 0 60 seconds that will be used as the delay be...

Page 70: ...affect the selected output Save Setting before changing the selected output Select an Output to edit Select the output to be edited in this section Make any required changes and then click on the Sav...

Page 71: ...or remotely resetting power to a router or other hardware required for the network connectivity of the unit The default setting is Disabled NOTE The Power Cycle Delay time must be set with duration lo...

Page 72: ...enabled using the Output ON button if the Load Shedding Auto Recovery function is not enabled The default setting is Disabled Output Over Current Alarm Over Current Threshold Set the current that wil...

Page 73: ...e history will be cleared after the ICM is rebooted Active Alarms Shows the module that the alarm is on the name of the alarm the time that the alarm started and the status of the alarm ACTIVE Alarm H...

Page 74: ...Send E mail Select the check box to have an e mail sent to the e mail addresses set up on the communications page for an alarm condition see Section 4 8 3 NOTE Save Settings before selecting a differe...

Page 75: ...k time Time Zone Set the time zone this unit will be using Set Time Manually Select the check box to enable manually setting the time and date The default is Disabled Network Watchdog Watchdog Enabled...

Page 76: ...s on a Hybrid Series 1RU units will have no affect as there are no LDM channels on these products Data Logging Data Logging Set the check box to Enable data logging This will keep a running record of...

Page 77: ...a DHCP server to automatically assign IP addresses The default is Enabled To manually assign a static IP address to the unit uncheck this box then set the following parameters IP Address Set a unique...

Page 78: ...access the unit through a secure HTTPS connection use https at the start of the unit s URL e g https 192 168 0 180 8888 for IP address 192 168 0 180 HTTPS port 8888 SNMP SNMP Simple Network Management...

Page 79: ...els If this box is unchecked all information available from the SNMP agent will be read only SNMP Control Access Set the level of unit control that is allowed through SNMP This setting is only availab...

Page 80: ...me for SNMPv3 access Authentication Protocol Set the SNMPv3 authentication protocol None MD5 or SHA Authentication Password If an authentication protocol is selected set the authentication password Pr...

Page 81: ...y protocol is selected set the privacy password for SNMPv3 traps Trap IP Addresses Set the IP addresses for up to two devices that will receive SNMP traps from the unit NOTE Save Settings before selec...

Page 82: ...e multiple addresses NOTE This field can also be used to send text message notifications to a phone see Section 7 4 SMTP User Name Set an SMTP user name here if required by the SMTP server Leave this...

Page 83: ...ct this check box to receive an e mail notification when the Total System Current hits the Current Limit Intelligent Controller Module reset Select this check box to receive an e mail notification of...

Page 84: ...d Access Level Edit User Select to edit an existing user account Set the access level for each user Access Level Set the access level Administrator This level has full access to the unit settings and...

Page 85: ...word Set password Password confirm Confirm password Confirm Changes User Name Enter admin user name to confirm these changes are valid Password Enter the password for the admin name to confirm the cha...

Page 86: ...ilable to the system Administrator see Section 3 2 7 NOTICE Restoring the unit to Factory Default settings may cause loss of network communications due to loss of custom changes to any network setting...

Page 87: ...ccess the Firmware Update page shown below Use this page to update the firmware on the power system control module by clicking the Choose File button to link the downloaded firmware then click the Upd...

Page 88: ...ostics Tool Use this feature to verify connectivity of any network connected unit Enter the hostname or IP address of the target device and then click the Ping button to check if the device is active...

Page 89: ...ed for accessing the IP address of the Hybrid Ultra To access a unit with the default IP address of 192 168 0 180 the typical network settings for the computer are o IP Address 192 168 0 180 o Subnet...

Page 90: ...rm e mails to be sent to the mobile phone service provider On the E mail Setup page of the GUI enter the address of the phone in the Recipient E mail Address field Example with an AT T phone enter the...

Page 91: ...ing the firmware will delete the current data log file Download the log before updating the firmware 7 8 Why are Net Ah count Run Time Remaining and SOC blank The Net Ah Run Time and SOC are not shown...

Page 92: ...utput V Line Regulation 0 1 Network Communication RJ45 10 100 T port IPv4 HTTP HTTPS SMTP DNS TCP UDP ICMP DHCP ARP SNMP v1 v2c v3 SNTP Protocols Network Security Password protection SSL encryption fo...

Page 93: ...MM idle DC Power Draw6 1 W 5 Actual operating point may be lower due to battery charge requirement 6 AC mains power off backup battery connected LVD open Table 32 Integrated DC DC Converter Module Spe...

Page 94: ...o 60 C Storage Temperature Range 45 to 85 C Humidity Operating 10 90 non condensing Storage 5 95 non condensing Cooling Load controlled fan on Power Modules 7 BMMD and LDM modules are available in pos...

Page 95: ...Hybrid Ultra 855 350 050_Rev2 0_Instruction Manual Page 83 of 84 Figure 15 Unit Dimensions...

Page 96: ...Protocol Secure HZ Hertz ICES Interference Causing Equipment Standard ICM Intelligent Control Module ICMP Internet Control Message Protocol ISO International Organization for Standardization ISP Inte...

Page 97: ...ual here https ict power com product hybrid ultra INNOVATIVE CIRCUIT TECHNOLOGY LTD 26921 Gloucester Way Langley British Columbia Canada V4W 3Y3 T 1 604 856 6303 International T 1 877 930 0717 North A...

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