HySecurity HSG80F, Programming And Operations Manual

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© 2018 General Maintenance MX3636-01 Rev. D 109
H
ydra
S
uppLy
m
aintenance
S
cHeduLe
Name of part What to do Weekly
Check at these recommended
monthly intervals
1 3 6 12 24
Inspect power unit Cycle test several times. Listen for unusual
sounds or vibrations.
X
Bolts & fasteners Check and tighten, if loose. If fasteners
are worn, replace.
X
Fluid level Drain reservoir & check for loss of fluid *5 X X
Fluid leaks Check all hose connections *6 X
Hydraulic fluid Drain and replace fluid (500,000 cycles, or
as needed)
X
Hoses Check condition and QDs X
Pressure gauge Verify normal pressure X
Fluid filter Replace, if dirty or plugged X
Inspect Control Box Visually look inside Control Box. Check for
worn wires. Repair wires, remove debris.
X
Clock Battery Replace *7 X
Motor Brushes
(DC Only) Replace *8
X
Special Notes:
*5. Fluid Level – Check fluid level weekly. Drain and re-fill reservoir at least once a year or as cycle count dictates.
*6. Fluid leaks – Check for signs of fluid leaks at cylinder and connections inside the HydraSupply. Loss of fluid is not normal
and indicates a leak that must be located and repaired.
*7. Replace the Smart Touch Controller coin battery with DL 2025 / DL 2032 or CR 2025 / CR 2032.
*8. Check the motor. DC motors contain carbon brushes which wear over time and must be replaced. Failure to replace the
brushes will result in damage to the DC motor. Brushes should be inspected every year in high usage applications or every
100,000 cycles and replaced as needed.