Fuso Canter 2015 Owner'S Manual Download

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DUONIC

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BlueTec

: A brand of Daimler AG

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Summary of Contents for Canter 2015

Page 1: ...Owner s Manual 2015 Model...

Page 2: ...OWNER AND VEHICLE INFORMATION OWNER NAME USER COMPANY NAME MAILING ADDRESS CITY STATE ZIP VEHICLE IDENTIFICATION NUMBER DATE OF DELIVERY WARRANTY START DATE MO DAY YR SELLING DEALER IMPRINT HERE...

Page 3: ......

Page 4: ...ur vehicle safely and comfortably As improper use of the vehicle may result in a breakdown or cause an accident we urge you to read this handbook thoroughly before operating the vehicle Please keep th...

Page 5: ...e following four headings which identify the nature of the instructions and infor mation Q California Proposition 65 Warning DANGER Precautions that should be taken when handling danger ous substances...

Page 6: ...7 Starting and driving 7 1 8 4WD operation FG models 8 1 9 Heating and air conditioning 9 1 10 Interior equipment and accessories 10 1 11 In cold weather 11 1 12 Simple inspection and service 12 1 13...

Page 7: ......

Page 8: ...e numbers 1 2 Vehicle identification number VIN 1 3 Maintenance 1 4 Fuels 1 5 DEF Diesel exhaust fluid 1 8 Handling of the new vehicle 1 13 Reporting safety defects 1 14 Obtaining service 1 14 1 Recom...

Page 9: ...ine number is indicated on the front side of the cylinder head A label indicating the vehicle information includ ing the vehicle model chassis number and engine model is affixed to the pillar of the a...

Page 10: ...ke system B 14 001 to 16 000 lbs Hydraulic C 16 001 to 19 500 lbs Hydraulic Line M FEC52S N FEC72S P FEC72W R FEC92S S FGB72S T FECX2S Series wheel base C 2 6 to 2 89 m 8 53 to 9 48 ft E 3 2 to 3 49 m...

Page 11: ...on and adjustments to compensate for the initial settle ment of various parts When the distance has been reached have your vehicle inspected by an autho rized dealer by showing them this Owner s Manua...

Page 12: ...o meet fuel requirements it is necessary to obtain cooperation from a reputable fuel oil supplier Both fuel suppliers and users are responsible for keeping fuel clean 2 Diesel fuel to be used in your...

Page 13: ...reduced cetane number CAUTION The lower the cetane number the more likely internal engine damage will occur Do not add antifreeze agents or other sub stances to the fuel They could damage the engine s...

Page 14: ...ling the vehicle will not make the engine startable the air must be bled out of the fuel system P 13 31 WARNING Stop the engine before fueling Never smoke when fueling since diesel fuel could ignite o...

Page 15: ...he amount of NOx P 5 49 Fuel tank capacity 113 liters 29 8 gallons Fuel tank capacity 125 liters 33 gallons WARNING When filling the fuel tank using a gun type fuel pump do not continue pumping after...

Page 16: ...rocedure If DEF gets on your skin wash it off with water If there is any change in your skin or it is painful promptly see a doctor to receive treatment In the event that you accidentally ingest DEF d...

Page 17: ...erving the level gauge replenish the DEF to the FULL line on the tank CAUTION Do not use a steel container to hold DEF DEF reacts with steel and produces a corro sive material If the tank is refilled...

Page 18: ...tch to the ACC or LOCK position before all the above changes have completed NOTE It may take a while after placing the starter switch to ON for the warning lamp to go out and for the buzzer to stop so...

Page 19: ...ginal container in which it was sold If unavoidable you can also use a polypro pylene tank usually used for drinking water or the like instead after thoroughly cleaning the inside with DEF and making...

Page 20: ...cle We strongly recommend that you have this inspection carried out by an authorized dealer Be sure to give the dealer this manual at that time 2 Maximum engine speed during run in period To avoid ove...

Page 21: ...0590 You can also obtain other information about motor vehicle safety from the Vehicle Safety Hotline For further information please visit the following NHTSA website http www safercar gov At Mitsubis...

Page 22: ...tion of Step 1 and in the event that your nearest Authorized Dealer has been unable to satisfactorily resolve the problem please contact MFTA s Customer Service Representative at 1 877 711 0707 Please...

Page 23: ......

Page 24: ...2 1 Labels inside the cab 2 3 Exterior labels 2 5 2 Warning labels...

Page 25: ...m an authorized dealer The warning and caution labels apply only to the vehicle itself not to any equipment mounted on the vehicle For information on cau tion and warning labels that apply to equipmen...

Page 26: ...ge WARNING High temperatures of exhaust system components 5 51 WARNING Handling of DPF system with regeneration control 5 51 WARNING Handling of DEF 1 8 WARNING Use of specified fuses 13 10 WARNING En...

Page 27: ...Handling of PTO option 5 46 WARNING Handling of DUONIC 5 20 WARNING 4WD FG 8 1 CAUTION Towing precautions 13 32 Standard value Tire pressure 12 67 WARNING 113 liter fuel tank refilling precaution 1 5...

Page 28: ...5 51 CAUTION Use of diesel fuel 1 5 WARNING Fuel to use 1 5 WARNING 113 liter fuel tank refilling precautions 1 5 CAUTION Prohibition against standing on DEF tank 1 8 CAUTION Use of DEF 1 8 CAUTION Oi...

Page 29: ...egory Information Ref page WARNING Handling of cab tilt function Vehicles other than Crew cab models 12 6 WARNING Handling of pressure cap 12 57 CAUTION Inspection and replacement of engine oil 12 22...

Page 30: ...Starter key 3 2 Engine immobilizer theft prevention device 3 3 Doors 3 6 Central door locks 3 8 Keyless entry system 3 9 Entering and leaving the vehicle 3 13 Door window glass 3 15 3 Opening and clos...

Page 31: ...start and stop the engine and lock and unlock the doors Be sure to remove the number plate and keep it in a safe place You can purchase more starter keys if you inform an authorized dealer of this nu...

Page 32: ...zer automatically starts operating as soon as the starter switch is turned to ACC or LOCK Once the engine immobi lizer is activated it prevents the engine from being started The engine immobilizer sta...

Page 33: ...he engine immobilizer starter key is placed on top of or near to another vehicle s engine immo bilizer starter key A key holder that emits radio waves or the remote control switch of the keyless entry...

Page 34: ...r televi sion set or other device that is a source of mag netism Do not clean the engine immobilizer starter key using an ultrasonic cleaner In the event that you lose an engine immobilizer starter ke...

Page 35: ...starting Exercise caution when opening a door in strong wind Otherwise the wind could catch the door and suddenly blow it open Exercise caution when opening a door on a downward slope Otherwise the i...

Page 36: ...sh the lock knob down then pull the outer handle and keep it pulled as you close the door NOTE Locking the driver s door using the starter key or lock knob also causes the assistant driver s door and...

Page 37: ...the door waist bar could damage the door mechanism When the side of the switch is pressed all doors are locked When the side of the switch is pressed all doors are unlocked When the lock knob on the d...

Page 38: ...Operation is subject to the following two conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired op...

Page 39: ...e control switch Point the remote control switch toward the cen ter of the cabin Operate the remote control switch within 3 m 9 8 ft from the center of the cabin Press the button to lock all doors Pre...

Page 40: ...y be locked again NOTE The range in which you can operate the remote control varies somewhat depending on the sur roundings such as proximity to a TV tower power station broadcasting station etc If yo...

Page 41: ...dversely affect the environment For disposal wrap the battery with tape vinyl sheet etc for insulation so that the battery cannot contact other metal objects or be exposed to water Do not expose the i...

Page 42: ...the soles of your shoes are oily or greasy you could slip when climbing down from the vehicle or when operating the brake or clutch pedal Wipe any oil and grease off the soles of your shoes before en...

Page 43: ...break or fail When entering or leaving an FG model truck do not place your feet or hands on the fender The fender could suffer damage Also the fender can be dangerously slippery When climbing into and...

Page 44: ...e only while you are pulling the switch It will stop when you release the switch To fully open the driver s window with a single touch of the switch press the switch firmly If you wish to stop the win...

Page 45: ...s If water or any other liquid gets on a window switch it can cause a malfunction NOTE In cold weather the auto function may not work temporarily In this event keep pushing or pulling the switch to fu...

Page 46: ...4 1 Seats 4 2 Seat belts 4 5 Steering wheel 4 9 4 Seat and steering wheel adjustments...

Page 47: ...ly with your arms slightly bent Seats WARNING Adjusting the seat while the vehicle is in motion is dangerous as the seat may move more than you intend Be sure to stop the vehicle and set the parking b...

Page 48: ...ull the lever to adjust the hardness of the lumbar support in the seatback as desired 2 Assistant driver s seat Assistant driver s seat Center seat It is possible to tip the seatback fully forward Wit...

Page 49: ...omething from these compartments release the clamps at the base of the seat and raise the seat cushion To retain the seat cushion use the retaining bands that are attached to the seatback Fit the loop...

Page 50: ...in the cargo area while the vehicle is in motion Unless seated and properly belted up the risk of injury is greatly increased Seat belts should be worn as low as possi ble over the hips Wearing a sea...

Page 51: ...slip ping off in a collision is reduced Fastening 1 Hold tang and gently extend the belt If the belt locks or is difficult to extend let it retract and pull it gently again 2 Take care that the belt d...

Page 52: ...into the buckle until you hear a click 2 Pull on the tang to confirm that it is locked in 3 Adjust the belt so it is low across your hips 4 To adjust the belt s length hold the tang at 90 to the belt...

Page 53: ...e use of seat belts before riding in the vehicle A pregnant woman should wear her seat belt as low as possible across the hips not across her abdo men 5 Seat belt care Periodically check the action of...

Page 54: ...securely retain the steering wheel Adjust Retain Steering wheel WARNING After every adjustment try to move the steering wheel back and forth to make sure that it is securely locked Unless the lever re...

Page 55: ......

Page 56: ...engine 5 12 Pedals 5 14 Parking brake lever 5 15 Combination switch 5 16 DUONIC 5 20 Cruise control 5 37 Hazard warning lamp switch 5 43 Front fog lamp switch 5 44 Van body dome light switch 5 44 Rea...

Page 57: ...option Combination switch lighting switch passing dimmer switch turn sig nal switch Front drive switch FG P 8 3 ECO mode switch DPF cleaning switch Central door lock switch P 3 8 Cruise control main...

Page 58: ...ACC position for long periods for example for listening to the radio as the battery could be completely dis charged Starter switch WARNING Never turn the starter switch to any position other than the...

Page 59: ...used ON The engine is running in this position All electrical circuits are operable START The engine is turned over and started in this position Once the engine is running release the key and the swit...

Page 60: ...b ventilate the cab with fresh air by opening the win dows fully or by opening the doors Make sure that there are no flammables under or behind the parked vehicle espe cially close to the exhaust pipe...

Page 61: ...e ACC position and wait about 30 seconds for the battery to recover before performing the starting procedure again On a vehicle that has not been operated for a week or more or after replacement of en...

Page 62: ...d until the engine has started 2 Turn the starter switch to the ON position 3 Check whether the indicator lamp illumi nates or not When the indicator lamp does not illumi nate While holding down the b...

Page 63: ...reheating system Have the vehicle inspected by an authorized dealer 4 After the engine has started let it warm up for 1 to 2 minutes P 5 10 3 Starting the engine when vehicle has been parked over an e...

Page 64: ...ut depressing the accelerator pedal place the starter switch in the START position and crank the engine for roughly 15 seconds If the engine starts release the starter key and do not depress the accel...

Page 65: ...or leaving a garage do not run the engine for longer than is nec essary as the accumulation of exhaust gas in closed areas is very dangerous Exhaust emissions contain carbon monox ide CO which if brea...

Page 66: ...the following conditions They are due to the actions particu lar to the oxidation catalyst inside the muffler and do not indicate any abnormalities White smoke from the exhaust pipe when setting the v...

Page 67: ...slope can move uncontrollably and cause an accident If it is unavoidable to park the vehicle on a slope do the following Firmly apply the parking brake place the gearshift lever in the P position cho...

Page 68: ...ould result in an engine malfunction 1 Hold down the brake pedal and apply the park ing brake 2 Place the gearshift lever in the P position Make sure the gear position indicator shows P 3 Allow the en...

Page 69: ...ake pedal correctly P 7 8 Pedals WARNING If you use a floor mat be sure to use a Mitsu bishi Fuso genuine floor mat and lay it cor rectly Do not lay the floor mat over the accelerator pedal or acceler...

Page 70: ...place and then release the parking brake CAUTION Before putting the vehicle in motion com pletely release the parking brake lever and check that the warning lamp is not illumi nated If you accidental...

Page 71: ...illumination of lamps as follows Illuminated by daytime running light system NOTE Even when the vehicle is operated with the lighting switch in the OFF or position the daytime running light system ca...

Page 72: ...ion after a right or left turn the switch automat ically moves back to the neutral position and the lamp stops flashing After making a moderate turn however the switch will sometimes not return auto m...

Page 73: ...ile the exhaust brake is activated the indicator lamp stays illuminated Deactivated Activated The exhaust brake will be temporarily disabled in the following conditions Full functionality will be retu...

Page 74: ...intermittently By operating the interval control switch the operating interval of wipers can be varied between 3 and 12 seconds LO Wipers operate at a slow speed HI Wipers operate at a rapid speed MIS...

Page 75: ...eck and get a feel for their locations 1 2 Creep Creep refers to a very slow vehicle movement that occurs when the gearshift lever is placed in a driv ing position and the accelerator pedal is release...

Page 76: ...e engine running and the gearshift lever in the D position a buzzer will sound continuously to warn you If you place the gearshift lever in the R position with the engine running the buzzer will sound...

Page 77: ...arting on an uphill road even though the creep effect helps to reduce backward movement If the vehicle seems likely to move backward be sure to also use the parking brake WARNING Use the manual shift...

Page 78: ...ECO mode switch When this switch is turned on the economy mode works to make early up shifts to improve fuel econ omy This switch is usable when driving in the automatic shift mode ECO mode indicator...

Page 79: ...back to the automatic shift mode push the gearshift lever into the A M position from the D posi tion The automatic shift indicator shows when the automatic shift mode is engaged When you release the...

Page 80: ...hown below in accor dance with the vehicle loading and speed NOTE The DUONIC system automatically selects the starting gear according to the steepness of the slope and the vehicle loading It selects 2...

Page 81: ...oaded and driven on rela tively level roads Turn off the ECO mode switch when the vehicle is fully loaded or is driven on uphill or downhill roads 5 Driving tips CAUTION Always fully depress the brake...

Page 82: ...do not use a forward gear if the vehi cle is moving backward or do not place the gearshift lever in the R position if the vehi cle is moving forward Such actions will increase the chance of damaging t...

Page 83: ...longer than usual to engage the starting gear The starting gear engagement is still in progress while the indication on the gear position indica tor is flashing Do not release the brake pedal at this...

Page 84: ...ication on the multi information dis play disappears when the manual shift mode is engaged The gearshift mode also can be changed between manual and automatic each time you push the gearshift lever fr...

Page 85: ...iving It is recommended to use the automatic shift mode for ordinary driving to reduce your workload CAUTION Never place the gearshift lever into the N position while driving This could result in an a...

Page 86: ...place automatically as shown below in accordance with the accelerator pedal position and vehicle speed The automatic shift mode indicator will be shown NOTE The starting gear is automatically selected...

Page 87: ...If the system judges that a manual upshift or downshift would put the engine speed out of the normal rpm range the gearshift does not take place If the gear does not change when you operate the gearsh...

Page 88: ...t stops CAUTION On an uphill road avoid stopping the vehicle by only using the accelerator pedal as this could cause slipping or a broken clutch Always use the brake pedal to stop the vehicle on an up...

Page 89: ...al fully depressed while stopped In the case of a prolonged stop you can release the brake pedal after engaging the parking brake and placing the gearshift lever in the P position 9 Leaving the vehicl...

Page 90: ...nd shut off the engine 2 Restart the engine If the engine cannot be started contact an authorized dealer 3 If the warning red is not indicated after the engine is started you may continue to drive the...

Page 91: ...safe place and do the following Place the gearshift lever in the P position and run the engine slightly above idling speed by depressing the accelerator pedal to cool down the clutch control fluid If...

Page 92: ...ful for free way driving when there is little chance of having to pull over and stop NOTE For the sake of safety do not use the cruise control in the following driving conditions In heavy traffic whic...

Page 93: ...een pressed SET RESUME switch SET Turn this switch to set a desired speed and to reduce the set speed as well The switch returns automatically to the neutral position after having been turned RESUME T...

Page 94: ...o set a desired speed 1 If your vehicle is equipped with an exhaust brake check that the exhaust brake switch is in the OFF position If the switch is in the ON position place it in the OFF position Pr...

Page 95: ...w Before pressing the ON side of the main switch to set a desired speed make sure the exhaust brake switch is in the OFF position You will not be able to set the speed if the exhaust brake switch is i...

Page 96: ...le will cruise at the new lower speed 5 To accelerate temporarily in cruise con trol mode Depress the accelerator pedal as you do in normal accelerating When the pedal is released the vehi cle will cr...

Page 97: ...RESUME side The indicator lamp will illuminate again and the vehicle will resume running at the set speed To reactivate the cruise control while altering the set speed to a new speed turn the SET RESU...

Page 98: ...gine impossible to restart if the hazard warning lamps are operated for an extended period of time The hazard warning lamps may be used as a warn ing to other vehicles when you suddenly find it nec es...

Page 99: ...F position This switch operates the lighting inside the van body With the starter switch in the ON position operate the van body dome light switch to turn the van body interior lighting on or off An i...

Page 100: ...become drained making it impossible to start the engine WARNING During normal driving the mirrors must be in their outward positions and adjusted so that clear rear views may be obtained through them...

Page 101: ...continuing the operation P 5 56 When using the PTO never fail to engage the parking brake and place the gearshift lever in the P position Placing the gearshift lever in the P position is important for...

Page 102: ...o engage and disengage the PTO Indicators displayed on multi information display is displayed while the transmission PTO is being engaged is displayed when the transmission PTO has been engaged 1 1 En...

Page 103: ...5 48 Switches and controls 1 2 Disengagement Press the OFF side of the PTO switch Make sure the multi information display indicates neither nor Z21735...

Page 104: ...tion of the regeneration controlling DPF system and the BlueTec exhaust gas aftertreatment The regeneration controlling DPF system col lects particulate matter PM in exhaust gases with a ceramic filte...

Page 105: ...DPF regeneration is sometimes impossible if the vehicle is repeatedly driven very slowly and the engine is frequently started and stopped The DPF must then be regenerated by burning the PM under manua...

Page 106: ...y The multi information display indicates the amount of PM in the DPF a prompt for performing parked DPF regeneration the predicted time until comple tion of parked DPF regeneration and warnings MODE...

Page 107: ...olor of the symbol changes as follows Green When the number of displayed segments is 1 to 6 Amber When the number of displayed segments is 7 to 9 1 3 PM indicator and warning indicator lamp The PM ind...

Page 108: ...ing is displayed The lamp amber flashes quickly 0 25 second intervals Immediately stop the vehicle in a safe place and perform parked DPF regenera tion 5 56 5 57 When the DPF is overloaded with PM The...

Page 109: ...ue to the higher exhaust temperature When automatic DPF regeneration is in progress The CLEANING message is displayed PM amount segments flash The lamp green lights If a prompt for parked DPF regenera...

Page 110: ...DPF regeneration when the indicator lamp is flashing in amber or the PM indicator is showing 7 or more segments if you continue pressing the DPF cleaning switch until the lamp lights in amber the sys...

Page 111: ...flash more frequently to prompt you to perform parked DPF regeneration The vehicle is mainly driven at 20 km h 12 mph or lower speeds Operation of the vehicle involves frequent start ing and stopping...

Page 112: ...s a general rule 20 min utes although it varies with the conditions in which the vehicle is operated WARNING Do not perform the parked DPF regenera tion in a poorly ventilated garage or other closed a...

Page 113: ...a safe place and warm up the engine 2 Firmly engage the parking brake Place the gearshift lever in the P or N position and then wait for at least 30 seconds 3 If the air conditioner is operating turn...

Page 114: ...uspend the parked DPF regener ation before completion of the sequence repress the DPF cleaning switch or depress the accelerator pedal NOTE When you deliberately suspend the parked DPF regeneration co...

Page 115: ...ound and a drive is restricted automatically 2 1 Warning of DEF quantity If the quantity of DEF in the tank becomes too low the warning lamps will light and blink a buzzer will sound and a drive is re...

Page 116: ...F level indicator starts blinking slowly The warning amber is shown The DEF level warning lamp starts blinking The E segment of the DEF level indicator starts blinking quickly The warning changes from...

Page 117: ...happens and contact an authorized dealer to have the degraded DEF drained and the vehicle inspected CAUTION If you continue to drive with the warning lamps lit and or blinking and a buzzer sounding th...

Page 118: ...l 1 2 3 Warning indicator lamp Amber Red Red The DEF level warning lamp blinking The warn ing amber is shown The DEF warning lamp lights The DEF level warning lamp continues to blink The warning chang...

Page 119: ...e vehicle inspected by an authorized dealer CAUTION If you continue to drive with the warning lamps lit and or flashing and a buzzer sounding the NOx level of exhaust emissions will increase damaging...

Page 120: ...vel 1 2 3 Warning indicator lamp Amber Red Red The DEF level warning lamp doesn t light The warn ing amber is shown The DEF warning lamp lights The DEF level warning lamp doesn t light The warning cha...

Page 121: ...dosing system pump module plus dosing module continues to operate for about 2 minutes after the starter switch has been put in the LOCK position Wait for at least 2 min utes before disconnecting the b...

Page 122: ...e vehicle out of com pliance with certification requirements Do not remain the dosing module cover is heavily clogged with mud If mud left deposited dosing module could not cool down and the BlueTec c...

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Page 124: ...arning lamps 6 2 Speedometer 6 2 Tachometer 6 2 Water temperature gauge 6 3 Fuel gauge 6 4 DEF level indicator 6 5 Multi information system 6 7 Warning indicator telltale 6 22 Warning indicator lamps...

Page 125: ...r economic operation If the needle enters the red zone the engine is overrevved Reduce the vehicle speed suffi ciently during downhill driving or downshifting to keep the needle from entering this zon...

Page 126: ...er The vehicle can still be driven If the coolant temperature becomes even higher the indication on the multi information dis play will change from amber to red and the warning lamp will come on The e...

Page 127: ...runs out of fuel air must be bled out of the fuel system P 13 31 CAUTION Be careful not to allow the engine to run out of fuel Engine stall resulting from an empty tank could cause damage to the fuel...

Page 128: ...dicator The DEF level indicator lamp shows the level of the DEF in the DEF tank F all 4 segments are lit Full E only 1 segment is lit Replenishment required When the tank is full of DEF all 4 segments...

Page 129: ...icator which has been flashing slowly starts flash ing quickly at 0 25 second intervals The DEF level warning lamp which has been lit starts flashing The engine power is further reduced in stages If t...

Page 130: ...stem indicates the following types of information on the multi information display located on the meter cluster Information area coolant temperature amount of PM in the DPF and vehicle related informa...

Page 131: ...present point to the nearest 0 1 mile The trip meter has two options TRIP A and TRIP B The indications are independent of each other To reset the trip meter to zero press the ODO TRIP switch for at l...

Page 132: ...alendar and clock 6 10 Outside air temperature vehicles with fully automatic air conditioner 6 12 DPF monitor 6 13 Fuel mileage information 6 14 Maintenance information 6 16 Illumination intensity bri...

Page 133: ...ODE switch to display the date and time on the screen If you press the SELECT switch while the date and time are displayed on the screen the month part of the date will change from numeri cal represen...

Page 134: ...will move the value forward by 2 years 2 months 2 days 2 hours or 10 minutes Press the MODE switch to retard the indication Each long press 0 5 second or longer will move the value backward by 2 years...

Page 135: ...temperature may differ from the actual outside air temperature under cer tain traffic or air conditioner operating conditions The following selections and settings are possi ble for the outside air te...

Page 136: ...tting temperature alarm on off On the temperature alarm on off setting screen press the MODE switch to activate the outside air temperature alarm and press the SELECT switch to deactivate the alarm On...

Page 137: ...be displayed one after another Average mileage and real time mileage Average mileage and average vehicle speed Instantaneous mileage and average mileage How to reset the mileage and speed data You can...

Page 138: ...cted the unit for the odometer and trip meter becomes mi mile 1 Press the MODE switch to select the fuel mileage information mode 2 Press the SET RES switch to display the adjustment screen then press...

Page 139: ...ion screens 1 Press the MODE switch to select the mainte nance information mode 2 Press the SELECT switch Each time you press the switch the screen changes to the one for a new replacement item in the...

Page 140: ...Every 20 000 km 12 000 miles or every 12 months Fuel filter FUEL FILTER Every 40 000 km 24 000 miles or every 12 months Brake fluid Every 24 months Air filter Every 40 000 km 24 000 miles Transmissio...

Page 141: ...placement interval is controlled by the period of time not by the distance leave the distance space blank mi 5 Press the SET RES switch to select the inter val period setting screen with month indi ca...

Page 142: ...conds If a periodic replacement item is used continu ously even after the set distance or period is reached the maintenance information symbol will turn to amber Resetting of maintenance information A...

Page 143: ...tness of the displays or gauges under no illumination condition day time is adjustable When the light switch is in the or position the multi information display indi cates DISP NIGHT or GAUGE NIGHT In...

Page 144: ...on the display toggles between DISP NIGHT and GAUGE NIGHT 3 With the item to be adjusted displayed on the screen press the SET RES switch to advance to the adjustment screen 4 Adjust the brightness us...

Page 145: ...Amber Black 1 2 If there are multiple warnings If there are multiple warnings to display all of these warnings are displayed one after another and repeatedly each being displayed for 3 seconds 2 Categ...

Page 146: ...trol system of SAM a failure that requires inspection of exterior lamps 6 26 Overloaded DPF warning DPF contains too much PM 5 52 Meter cluster warning Electrical system of meter cluster is faulty 6 2...

Page 147: ...ecome shorter than 1 000 km 600 miles or 1 month 6 16 Air cleaner replacement alert indicator Distance or period remaining before sched uled air cleaner replacement time has become shorter than 1 000...

Page 148: ...displayed contact your nearest authorized dealer The warning appears and the buzzer contin ues sounding The clutch temperature is abnormally high because the clutch would slip If the warning appears w...

Page 149: ...riv ing in the automatic gearshift mode stop the vehicle in a safe place and do the following 1 Firmly apply the parking brake and move the gearshift lever to P 2 Turn the starter switch to ACC or LOC...

Page 150: ...the warning remains displayed contact an authorized dealer as soon as possible 2 7 Meter cluster warning This warning is displayed when the electrical sys tem of the meter cluster is faulty If this wa...

Page 151: ...ehicle component failures and possible dan ger of accident Never drive the vehicle while a red warning lamp is illuminated If any of them light up stop the vehicle as soon as it is safe to do so and m...

Page 152: ...k 6 32 Brake warning lamp Brake fluid at an excessively low level or parking brake activated 6 33 Charge warning lamp Problem in battery charging system 6 33 Engine oil pressure warning lamp Excessive...

Page 153: ...eration in progress Illumination green Automatic DPF regeneration in progress DEF warning lamp Quantity of DEF in DEF tank has fallen too low Abnormality detected in NOx sensor 5 60 DEF level warning...

Page 154: ...when engine is started Engine oil pressure warning lamp Goes off when engine is started Engine control warning lamp Goes off when engine is started ABS warning lamp Goes off a few seconds after start...

Page 155: ...er this condi tion depress the brake pedal with full force to slow down the vehicle then pull off the road as soon as it is safe to do so and perform the following checks 1 Let the engine run at inter...

Page 156: ...fluid level drops it indicates fluid leakage Call an authorized dealer 3 Charge warning lamp The charge warning lamp lights up when the starter switch is turned to the ON position and goes out as soo...

Page 157: ...cks 1 Check the engine oil level Add if insufficient P 12 22 2 Check various parts of the engine for any sign of oil leaks 3 If the oil level is normal and there are no oil leaks the problem is in the...

Page 158: ...a few seconds after the starter key is turned to ON The system is also normal if the warning lamp does not go off a few seconds but then goes off as soon as the vehicle is started 3 If the system is...

Page 159: ...starter key separate them turn the starter switch back to ACC or LOCK and then try starting the engine The engine immobilizer is normal if the engine can be started and the warning lamp goes out If th...

Page 160: ...or driving 7 3 Tips for improving fuel economy 7 7 Braking 7 8 Antilock braking system ABS 7 9 On uphill and downhill roads 7 12 On rough roads and in bad weather 7 13 Parking 7 15 Vehicles with limit...

Page 161: ...hill road As the gear is not yet engaged and thus the creep effect is not available while the display is flashing the vehicle may move backward if the brake pedal is released which could cause an acci...

Page 162: ...red warning lamps are lit and no warnings are indicated on the multi infor mation display The warning lamp will go out when the parking brake is released Fully release the parking brake For safety al...

Page 163: ...foot may delay your reaction in emergencies and cause unforeseen accidents WARNING Never place the starter switch in any posi tion other than the ON position while operating the vehicle If you turn th...

Page 164: ...g system to mal function Do not try to forcefully turn the steering wheel when the front wheels are stuck against a curb stone or other object Doing so could cause the steering gearbox to fail Continu...

Page 165: ...ouch the driver s controls and other equipment A child s interference could cause a fault or accident For normal driving select the D position P 5 20 Do not move the gearshift lever to the N or P posi...

Page 166: ...ways shut off the engine when the vehicle is in a stop Never park the vehicle or leave it with the engine running even for a short time Try to drive at moderate and constant speeds Unnecessary acceler...

Page 167: ...emer gency Sudden application of the brakes generates a large shock which could cause an accident Sudden braking will wear down tires and could cause malfunc tions in other sections of the vehicle Avo...

Page 168: ...nd which all wheels will lock CAUTION If you intend to install radio equipment please contact an authorized dealer beforehand WARNING Never operate the vehicle if the brake system is faulty or brake f...

Page 169: ...wheels at the time of relatively strong braking on a dry road surface if the vehicle is not laden or carrying a light load This does not indicate an abnormal condition If the brake pedal is further d...

Page 170: ...with the road surface condition On a gravel road or a road covered with deep fresh snow the braking distance may be longer with ABS equipped vehicles than with vehi cles without ABS 1 3 Steering whee...

Page 171: ...void sudden engine braking since this could cause a skid NOTE Vapor lock refers to the condition in which the brake system overheats causing the brake fluid to boil and form bubbles that weaken hydrau...

Page 172: ...deeper ruts Instead place thick waste cloth or gravel under the tires then move the gearshift lever WARNING Except in an emergency never apply the parking brake while the vehicle is moving since the...

Page 173: ...uced by water splashed over the brake discs In this event drive slowly with light pressure on the brake pedal to dry out the brakes Pay atten tion to nearby vehicles while doing so Avoid driving when...

Page 174: ...difficult to move or in the worst case it may be impossible to release the transmission from the locked state If this happens shift the gearshift lever into the N position and then after making sure...

Page 175: ...ermittently Always stop the engine with the gearshift lever in the P position Never leave lighters cans of carbonated drink and spectacles in the cabin when parking the vehicle in hot sunshine The cab...

Page 176: ...l func tion in addition to the ordinary differential function which is needed when the vehicle is in a turn When one wheel begins to spin on a slippery surface the limited slip differential provides m...

Page 177: ...edal during a turn may cause the vehicle to skid and lose balance Keep this in mind for your safety Using tires different in air pressure or outside diameter between the right and left wheels may resu...

Page 178: ...OTE Loading to a weight almost equal to a total of the front and rear GAWRs may exceed the GVWR For example a vehicle with a GVWR of 12 000 lbs 5 445 kg has a front GAWR of 4 850 lbs 2 200 kg and a re...

Page 179: ...e rear edge of the cargo deck To prevent cargo from falling strap it down securely and cover it with a tarpaulin Secure the tarpaulin ends neatly so they do not flap WARNING When roping up cargo or co...

Page 180: ...8 1 Control and indicator lamps for 4WD operation 8 2 Advice on use of the 4WD mode 8 6 Precautions to be taken when selecting the 4WD mode 8 8 8 4WD operation FG models...

Page 181: ...specified size and are identical in terms of manu facturer brand and tread pattern Be par ticularly careful when fitting snow tires or other winter use tires Use tires that do not differ from each oth...

Page 182: ...heel drive 4WD mode in which the engine power is transmitted to all four wheels Toggle this switch to ON to select the 4WD mode toggle it to OFF to select the 2WD mode The indicator lamp lights up whe...

Page 183: ...hen the vehi cle is either in motion or stationary NOTE If it is difficult to switch from 2WD mode to 4WD mode and vice versa release the accelerator pedal and then depress it again lightly This will...

Page 184: ...hub as follows For propulsion of the vehicle in the 2WD mode set each free wheeling hub to the FREE posi tion For propulsion of the vehicle in the 4WD mode set each free wheeling hub to the LOCK posi...

Page 185: ...hecking sand or mud conditions Start out slowly Drive at low speeds keeping the speed as constant as possible Avoid quick acceleration sudden braking and sharp turn as they can cause the vehicle to be...

Page 186: ...er Although 4WD has many advantageous features it is not designed for driving in water If it is absolutely necessary to drive in water select the 4WD mode and drive as described below to get out of wa...

Page 187: ...either straighten steering wheel or switch to the 2WD mode 1 If you have driven in water by necessity If you have driven in water by necessity promptly have the vehicle inspected by an authorized dea...

Page 188: ...9 1 Front air outlets 9 2 Rear air outlets 9 3 Manual air conditioner 9 4 Fully automatic air conditioner 9 10 Rear heater 9 15 Outside air inlets 9 15 9 Heating and air conditioning...

Page 189: ...eft right direction of airflow from each outlet as desired by pressing the right or left side of the outlet Close each outlet by moving the knob or fin fully downward The outlet opens if the knob or f...

Page 190: ...9 3 Air outlets in vehicle equipped with rear heater Rear air outlets Z13164...

Page 191: ...to stop You may then feel reduced air con ditioning performance but this does not indicate any abnormality The air conditioning system will automatically restart functioning normally as soon as the e...

Page 192: ...9 5 1 Control panel Mode selector dial Fan speed dial Temperature adjustment dial Air selector switch Air conditioner switch Z22312...

Page 193: ...he indicator lamp in the switch comes on Outside air Use this setting when driving in normal condi tions Recirculation Use this setting when the outside air is dirty Using this setting when parking en...

Page 194: ...il the starter switch is turned to ON If the air conditioner switch is pressed when the fan speed dial is turned to the OFF position the air conditioner will not start until the fan speed dial is turn...

Page 195: ...flow toward the windshield Place the mode selector dial in the position 2 Using the controls 2 1 To heat the cab Place the mode selector dial in the position or in the position 2 2 For cool airflow to...

Page 196: ...e selector dial in the position When the mode switches to air recirculation the indicator lamp in the switch goes out 2 5 To cool the cab Press the air conditioner switch to activate the air condition...

Page 197: ...l of coolant is low the unit will be unable to generate warm air when required Do not release refrigerant into the atmosphere When necessary because of servicing or scrapping of the vehicle consult th...

Page 198: ...tomatically 4 To stop operation set the air volume adjustment dial to OFF NOTE Do not place objects on the solar radiation sen sor or cover it because this will prevent the air conditioning operation...

Page 199: ...taminated air from entering the vehicle Press the air selector switch so as to select air recirculation When the mode switches to air recirculation the indicator lamp in the switch lights Each time yo...

Page 200: ...switch activates the air conditioner which has cooling and dehumidifying functions The indicator lamp in the switch comes on at this time Pressing the air conditioner switch once more stops the air co...

Page 201: ...onditioning Blowing air toward your feet Blowing air toward your feet and the wind shield Blowing air toward the windshield 2 6 Stopping all operations Set the air volume adjustment dial to OFF Z21379...

Page 202: ...the engine coolant Warm air is therefore not available until the coolant temperature becomes sufficiently high Make sure the outside air inlets are not cov ered or otherwise obstructed Remove any obj...

Page 203: ......

Page 204: ...2 Ashtrays 10 3 Coat hooks 10 4 Sun visors 10 4 Interior lamp 10 5 Step lamp 10 6 Small article compartments 10 7 Using the radio 10 11 AM FM radio and CD player 10 11 Accessories 10 34 10 Interior e...

Page 205: ...ould result in a fire Do not allow a child to touch the cigarette lighter The child could get burned Do not touch the metallic parts of the ciga rette lighter You could get burned Never use a cigarett...

Page 206: ...tray open could cause a fire as the heat from cigarettes or matchsticks may ignite things in the ashtray Put only cigarette stubs and matchsticks in the ashtray Empty the ashtray before it becomes ful...

Page 207: ...e ashtray into place Vehicles other than Crew cab models Use the coat hooks if you wish to hang up clothing or similar items CAUTION Do not pull the coat hooks with excessive force or hang heavy items...

Page 208: ...minated regardless of the door positions position The lamp comes on when a door is opened and goes off when the door is closed If the engine is stopped the lamp will gradually dim and go out 10 second...

Page 209: ...witch is pressed again 3 Rear interior lamp Crew cab models ON position The lamp is illuminated regardless of the door positions position The lamp comes on when a door is opened and goes off when the...

Page 210: ...ects in it Do not use the console and tray to hold items that are prone to rolling while the vehi cle is moving Such items could create a haz ard by impeding driving Small article compartments WARNING...

Page 211: ...rew cab models Seatback pocket NOTE Avoid putting bulky items in the seatback pocket or pulling hard on the pocket Doing so could break the seat covering Center console box WARNING Do not use the over...

Page 212: ...tray and magazine rack WARNING The contents in a cup or can held in the cup holder may spill during movement of the vehicle Be careful of scalding if they contain hot beverages Do not spill any water...

Page 213: ...o the lower pocket take it out through one of the holes that open at both sides of the pocket s inside bottom using a long thin rod or similar object Key locked glove compartment Lock Unlock Tray Box...

Page 214: ...the cab The radio and CD player can be used while the starter switch is in the ON or ACC position 1 Before using the AM FM radio and CD player Using the radio AM FM radio and CD player WARNING Operat...

Page 215: ...ng on the heater or when the cab is very humid condensation may form inside the audio system and cause the CD player to mal function If this happens remove the CD and leave the player as it is with th...

Page 216: ...before inserting it into the player 1 2 Discs and files The audio system on your vehicle can play both music CDs CD R CD RW and CD ROM and MP3 WMA file CDs CD R and CD RW Discs If the disc is a CD R o...

Page 217: ...R variable bit rate encoded audio files The system supports multi session files How ever it will not reproduce any session that is not closed NOTE Bit rate is the amount of data number of bits process...

Page 218: ...times may increase after fast for ward or fast reverse operation NOTE MP3i and MP3PRO are data compression for mats derived from MP3 WAVE is the standard audio file format of Win dows ID3 tag WMA tag...

Page 219: ...audio system Give the knob a long press to turn off the sys tem Turn the knob clockwise to increase the vol ume or counterclockwise to reduce it The volume is adjustable from levels 0 to 41 The volum...

Page 220: ...vel balance 1 Press the SOUND button to select the desired adjustment mode Each time the SOUND button is pressed the adjustment mode will change as follows BASS TREBLE FAD fader BAL balance VOLUME If...

Page 221: ...the neutral adjustment Treble tone adjustment TREBLE 5 to 5 If the displayed number has a minus sign treble tone is de emphasized as the number increases treble tone is emphasized if the number has a...

Page 222: ...he power volume knob or the AM FM button to turn on the radio Give the power volume knob a long press to turn off the radio 2 Extend the antenna P 10 11 3 Tune to the desired station Press the AM FM b...

Page 223: ...he power volume knob 5 Make the fader balance and tone adjustments using the SOUND button and power volume knob 3 2 Manual tuning Use the or button Press this button for higher frequencies Press this...

Page 224: ...en stay tuned to the first receivable station NOTE Use manual tuning if you cannot tune to a desired station by automatic tuning due to poor signal reception 3 Give the desired preset button a long pr...

Page 225: ...tuning is smaller than the number of preset buttons the remaining buttons may main tain the original memory 3 After completing the automatic programming the radio will tune to all the memorized stati...

Page 226: ...utton MP3 WMA Directory button MP3 WMA Random play button Repeat button Scan search playback button Music information and time display Disc in indication The CD player turns on if you press the power...

Page 227: ...N Do not try to play an 8 cm 3 inch CD with this system An adapter used with it may cause the CD player to become faulty NOTE A disc in message is displayed when a CD is already inside the player Afte...

Page 228: ...ired file title appear on the display 5 Press this button once for the next file 6 Press this button once for the preceding file The display will indicate the title of the folder and then the title of...

Page 229: ...show RDM Pressing the same button again cancels the ran dom playback mode 4 7 Playing the music programs in a folder in random order MP3 WMA file CDs Press the 4 preset button to make DIR appear on t...

Page 230: ...lta neously and the player starts playing the first 10 second parts of the programs in a folder one after another Pressing the 1 preset button again plays the programs in the folder in repeated playba...

Page 231: ...ARM button Alarm symbol Time The clock is always displayed when the starter switch is in the ACC or ON position and the audio system is turned off 5 1 To display the clock in other conditions When the...

Page 232: ...lashing 2 Adjust the hour by turning the power volume knob Clockwise The hour increases Counterclockwise The hour decreases 3 Press the DISP button A short beep will sound and the minute part of the t...

Page 233: ...t time NOTE The alarm time setting is cancelled if the battery is disconnected or the associated fuse is removed You will then need to set the alarm time again 6 1 Setting the alarm time 1 Press the A...

Page 234: ...start flashing 5 Adjust the minutes by turning the power volume knob Clockwise The minutes increase Counterclockwise The minutes decrease 6 Press the power volume knob to complete the alarm time setti...

Page 235: ...radio reception or CD playback the beep being superimposed on the radio or CD sound The alarm buzzer sounds at the preset time and the beep lasts 3 minutes To stop the beep push any button other than...

Page 236: ...y during preset button programming using manual tuning Use automatic tuning for preset button programming Symptom Probable cause Action CD cannot be played back CD cannot be inserted CD is inserted up...

Page 237: ...though these are protected against interference from electromagnetic emissions you should refer to an authorized dealer before fitting equip ment that emits strong signals such as mobile telephones A...

Page 238: ...11 2 Engine oil 11 2 Fuels 11 2 When parking the vehicle after replenishing the DEF Diesel exhaust fluid 11 3 Other recommendations for cold weather operation 11 3 Installing tire chains 11 4 11 In c...

Page 239: ...freeze or anti corro sion additives since these can detract from its performance If a different coolant additive has been used and the FUSO DIESEL LONGLIFE COOLANT is to be used be sure to thoroughly...

Page 240: ...care not to damage vehicle parts as you do so There is ABS equipment electrical wiring and so on on the inside of the tires so be careful not to damage them when removing snow and ice from the tires T...

Page 241: ...re installed properly so that they do not become loose and interfere with other vehicle parts while the vehicle is in motion Use triple chains corresponding to tire size CAUTION Do not use chains on t...

Page 242: ...e slack in the inside chain by pulling cross chains for the inside tire outward NOTE Pull the hook section outward to the possible maxi mum extent 3 Temporarily connect hook of outside chain as shown...

Page 243: ...ten extra chain links with a metal wire to pre vent them from hitting against other vehicle parts 8 Fit spring band Attach the hooks of spring band on the chain at even intervals with the hook ends fa...

Page 244: ...and replacement 12 52 V belts check and adjustment 12 61 Steering wheel check 12 63 Service brakes check 12 64 Parking brake check and adjustment 12 66 Tires check 12 67 Tire replacement 12 70 Wheel...

Page 245: ...exhaust manifold radiator exhaust pipe or other engine related parts until they have cooled down Do not loosen the engine pressure cap while the engine is hot Wait for the engine to cool down then gri...

Page 246: ...hicle to an authorized dealer When servicing electrical equipment disconnect the negative terminal of the battery WARNING Be sure to stop the engine before perform ing inspections with the cab tilted...

Page 247: ...e damaged Water collecting in the muffler is slightly acidic and should not be touched If you touch this water rinse it off under a faucet The BlueTec exhaust gas aftertreatment continues to work for...

Page 248: ...n the floor mat and seatback to their origi nal positions CAUTION Be careful not to trap the seat belt or floor mat when closing the engine access open ing Completely fasten the clamps after closing t...

Page 249: ...our hands or other body parts trapped Also the cab may not lock completely If the cab may not lock completely the cab may lift up and cause a serious accident while the vehicle is in motion Park on a...

Page 250: ...he cab is clear of people and obstructions Also make sure there is nobody in the cab Never tilt the cab when the vehicle is on any kind of slope The cab will move too quickly under the effect of inert...

Page 251: ...hown above remove them Retract the radio antenna 2 Tilting the cab CAUTION Raise the cab gently Raising it quickly with great force could damage the cab tilt mecha nism 1 Pull lever A With lever A sti...

Page 252: ...pletely when the cab is lowered Also these may raise the cab and cause a serious accident while the vehicle is in motion Be sure to insert the stopper into the notch of the lock lever If the stopper m...

Page 253: ...annot push down lever B repeat the cab tilting procedure WARNING Hold the tilt grip when lowering the cab If you lower the cab holding lever B or lever C the cab lock mechanism may be dam aged or the...

Page 254: ...ll the grip to raise the cab and confirm that the cab does not rise 3 If the cab does rise repeat the cab tilt proce dure 4 Turn the starter switch to the ON position then make sure the multi informat...

Page 255: ...ore operating the vehicle CAUTION If you drive your vehicle under any of the follow ing conditions the engine oil level will rise more quickly than usual and so you should check the engine oil level d...

Page 256: ...l gauge Change the engine oil if its level is above the circle mark on the oil level gauge P 12 24 Leak fuel oil coolant and fluid Check the underneath of the vehicle for any sign of leakage V belt te...

Page 257: ...s pulled with a force of 294 N 66 lbs 30 kgf P 12 66 Service brake pedal Make sure that the brake pedal has 0 1 to 3 mm 0 0039 to 0 12 in free play when pressed by finger Check also that when the brak...

Page 258: ...in when engine is turned off and more then 5mm 0 20 in and less than 50mm 1 97 in when engine is idling P 12 63 Lighting system Make sure that each lamp lights up or flashes properly Check lamp lense...

Page 259: ...groove depth foreign objects in grooves cracks uneven wear softening and blistering P 12 67 Suspension springs Check for broken springs and tilt of vehicle body toward either side Battery fluid level...

Page 260: ...ore quickly than speci fied in the maintenance schedule Consult an authorized dealer for the mainte nance schedule appropriate to your vehicle operating conditions Use only the lubricants specified P...

Page 261: ...e parked on level ground Wipe all lubricant inspection windows and filling ports carefully to prevent the entry of mud trash water or other contaminants Never flush waste oil into the sewers or onto t...

Page 262: ...12 19 Z21409 FE Z21410 FG...

Page 263: ...12 20 Simple inspection and service Z21152 Z09227 Z16543 Grease nipple Dust plug hole Z09226 Grease nipple Dust cover Z09228 Z09498...

Page 264: ...out of the dust covers at 4 places of the universal joint Propeller shaft slip joint Pump in grease until it comes out of the dust plug hole of the slip joint Propeller shaft double cardan joint FG N...

Page 265: ...life and startability of the engine depend to a large degree on the engine oil Always use oil of the specified grade and viscosity Severe condition type A B For about severe conditions type refer to p...

Page 266: ...n CJ 4 or ACEA C2 SAE 5W 30 10W 30 15W 40 40 CAUTION Use only the specified engine oil Any other oils may contain substances that cause the ceramic filter inside the DPF to be loaded with particulate...

Page 267: ...ing under the assistant driver s seat P 12 4 2 Remove oil level gauge and wipe off oil with a cloth 3 Fully insert the oil level gauge in the crankcase and gently draw it out 4 The oil level marked on...

Page 268: ...l the oil filler cap CAUTION The added oil should be of the same grade and viscosity as the oil originally placed in the engine Take care not to add more than the specified quantity of oil The engine...

Page 269: ...top the engine and wait for more than 10 minutes before checking the oil level again Also check for pos sible oil leaks 9 After adding oil to the correct level ensure that the drain plug oil filler ca...

Page 270: ...ontrol unit calculates the engine oil replacement time The steps above are necessary in order to reset the data used for determining the engine oil replacement time 2 Clutch control fluid Recommended...

Page 271: ...y 60 000 km 36 000 miles Classification Viscosity Condition SAE viscosity number API GL 3 General 80 Warm region 90 API GL 4 General 80 Tropical region 90 Quantity required Approx 3 5 liters 3 7 qts P...

Page 272: ...inute has passed and check that the oil is filled up to the opening of the hole CAUTION The added oil should be of the same grade and viscosity as the oil originally placed in the trans mission 3 Repl...

Page 273: ...ied sealant 6 After transmission oil has drained out com pletely install and tighten the drain plug 7 Add oil through the inspection plug hole until it reaches the bottom of the hole Put your finger s...

Page 274: ...om the inspection plug hole up to the opening Put your finger straightly into the inspection plug hole after one minute has passed and check that the oil is filled up to the opening of the hole CAUTIO...

Page 275: ...threads of the drain plug with the spec ified sealant 5 After transfer oil has drained out completely install and tighten the drain plug 6 Add oil through the inspection plug hole until it reaches th...

Page 276: ...g up long uphill grades Remember however that this oil is to be used only when the temperature is higher than 10 C 50 F On vehicles with a limited slip differential fill the differential with FUSO LSD...

Page 277: ...n plug and drain plug to let the oil flow out NOTE Oil removal is quicker if performed not so long after the vehicle has been stopped and while the oil is still warm 2 The drain plug on the front axle...

Page 278: ...sket with a new one and install the plug by tightening it to the specified torque 6 Brake fluid Have the brake fluid replacement performed by an authorized dealer Recommended fluid Brake fluid SAE J17...

Page 279: ...luid or any other mineral oil to mix with the brake fluid When mixed with the brake fluid even very small in amounts such oils will cause the rubber parts of the brake system to swell and could cause...

Page 280: ...ces around cap of reservoir tank open cap and add the rec ommended brake fluid up to the MAX line 2 Close the cap firmly CAUTION Be careful not to exceed the MAX line when adding brake fluid WARNING T...

Page 281: ...d is cold 7 1 Inspecting and adding fluid 1 Make sure the parking brake is securely applied 2 Place the gearshift lever in the P position 3 With the vehicle parked on level ground place the front whee...

Page 282: ...noisy and can damage power steering components 1 Oil filter replacement CAUTION Oil filter element must not be cleaned and reused Always replace the filter element with a new one Replace the oil filte...

Page 283: ...oil filter case to prevent dirt from entering the new filter element 4 Turn the oil filter case counterclockwise about two and a half turns to loosen it 5 Remove the air plug of the oil filter case b...

Page 284: ...t of engine oil to the new O ring before installing it CAUTION Use only the O ring supplied with a new replacement filter element Do not tighten the air plug and filter case beyond the specified torqu...

Page 285: ...ter confirm that no fuel is leaking out Leaking fuel could cause a fire or explosion Use only the fuel filter specified for your vehicle Use of other filters could cause fuel to leak and cause a fire...

Page 286: ...r under the fuel filter to collect the fuel 5 Disconnect the two fuel tubes While pressing the lock button at the connector section pull off the tube Apply a shop towel around the connector as some fu...

Page 287: ...the special tool separately available horizontally from the opposite direction of the drain plug CAUTION Be sure to insert the special tool horizontally from the opposite direction of the drain plug I...

Page 288: ...he fuel filter case carefully so as not to twist or damage the O ring Do not reuse the filter element 16 Insert the special tool separately available horizontally from the opposite direction of the dr...

Page 289: ...to the fuel filter Insert the connector deep into the fuel filter and insert a little further after a click is heard 20 After connecting hold the connector and move it slightly forward and backward t...

Page 290: ...TE Even if the cleaning interval has not elapsed clean or replace the element if clogging of the element causes a decrease in engine output Checking the air cleaner element condition with dust indicat...

Page 291: ...d signal will disappear from the window of the dust indicator The air cleaner is located in the illustrated position CAUTION When removing and reinstalling the cover wear thick gloves not to hurt your...

Page 292: ...element case to the LOCK position 3 Install the cover on the case by inserting the projections on the cover into the holes in the case and then fasten the clamps CAUTION Install the air cleaner eleme...

Page 293: ...air pressure under 685 kPa 100 psi 7 kgf cm2 to prevent the element from being damaged Do not strike the element or hit it against another object If the element is contaminated with oily soot or dust...

Page 294: ...unterclockwise to let water inside the filter drain out Draining water from fuel filter WARNING Fuel is highly flammable and should be kept away from hot objects and open flames owing to the risk of f...

Page 295: ...to rusting and other problems Replace the coolant at the specified replacement period intervals When replacing or adding coolant be sure to use FUSO DIESEL LONGLIFE COOLANT or an equivalent Using any...

Page 296: ...h coolant Use soft water with the properties shown in the fol lowing table Do no use hard water from wells and rivers as it is liable to form scales and cause corro sion 3 Using coolant additive To pr...

Page 297: ...HES IMMEDIATELY FLUSH FUSO LONGLIFE COOLANT WITH WATER AND SOAP DO NOT USE FUSO DIESEL LONGLIFE COOLANT IN A CLOSED OR POORLY VENTILATED SPACE SHOULD YOU INHALE A LARGE AMOUNT OF GAS OF FUSO DIESEL LO...

Page 298: ...le to determine the correct concentration of FUSO DIESEL LONGLIFE COOL ANT according to the lowest temperature at which your vehicle is to be operated FUSO DIESEL LONGLIFE COOLANT concentra tion in vo...

Page 299: ...s Deposition may occur in the reserve tank but this will not cause any problem The coolant level is sufficient if it is between the FULL and LOW marks on the coolant reser voir tank If the coolant lev...

Page 300: ...he cap from the reservoir tank and refill the tank with a mixture of FUSO DIESEL LONGLIFE COOLANT and soft water to the FULL mark 2 Refit the cap securely after adding coolant 5 2 Adding coolant follo...

Page 301: ...emely hot If you try to drain the coolant immediately after driving the vehi cle you may be scalded Give the coolant time to cool before starting the job Never remove the pressure cap while the coolan...

Page 302: ...re cap tightly by turning it clockwise Lower the cab Start and run the engine until the coolant tem perature indicator on the multi information dis play shows the 8th segment on the scale Stop the eng...

Page 303: ...12 Lower the cab 13 Fill the reservoir tank with the coolant FUSO DIESEL LONGLIFE COOLANT plus soft water to the FULL line then replace the cap 14 Start the engine and keep it running at a speed sligh...

Page 304: ...to tensioner is working properly CAUTION If the belt is found to be damaged have it replaced by an authorized dealer as soon as possible The engine could fail if the belt breaks Prevent the V belt fro...

Page 305: ...t driver s seat P 12 4 2 Check whether the V belt is properly tensioned by pressing it with your palm in either of the places marked with arrows 3 If the belt is excessively loose have the vehicle ins...

Page 306: ...ce in the clockwise direction and to the point where you first feel resistance in the counterclockwise direction The distance between the two points is the extent of steering wheel play Check the stee...

Page 307: ...oper ating resistance and unsmooth return to the neutral position 2 If any abnormal condition is encountered during the above check call an authorized dealer for inspection The service brakes are safe...

Page 308: ...rake pedal Check whether the distance between the fully depressed pedal and the floor is within specification If the pedal to floor clearance is insufficient or the pedal feels spongy when depressed b...

Page 309: ...ark ing brake and check to see if the parking brake can hold the vehicle If an appropriate downgrade is not available drive the vehicle at 8 km h 5 mph and activate the parking brake to make sure that...

Page 310: ...tool make sure to remove or install the tire valve cap located on the inner rear tire using the tire valve cap tool Standard inflation pressure There is a plate affixed to the driver s door pillar in...

Page 311: ...l be higher just after vehicle operation than before vehicle oper ation The increases in pressure are not abnor mal they occur because the air in the tires expands as the tires get hot while the vehic...

Page 312: ...and braking 3 Checking for cracks damage and objects embedded in tread Check both the tread and the sides of each tire for cracks damage and excessive or unusual wear Check also for metal pieces nail...

Page 313: ...ire if the right rear tire is to be replaced Prepare a replacement tire NOTE Your vehicle is not provided with a replacement tire as standard equipment Applicable tires are as follows CAUTION Low roll...

Page 314: ...Bottom surface of the leaf spring at the rear of tie rod FG Jack support under the front axle 2 2 Rear axle jacking point FE Bottom surface of the axle housing beside leaf spring U bolt mounting FG Bo...

Page 315: ...are marked with L and have left hand threads WARNING After raising the vehicle slightly confirm that the jack is securely in position If the jack slipped out of position with the vehicle fully raised...

Page 316: ...cal surface of wheel nuts Disc wheel mounting surface Disc wheel mating surface Wheel nut contact surface on disc wheel Disc wheel inside surface Guide sections on hub WARNING Fit the socket wrench se...

Page 317: ...ing sur faces dual wheel mating surfaces wheel nut seating surfaces and wheel hub mounting surfaces as resulting thicker paint film could cause the wheel nuts to loosen up Be sure to use the specified...

Page 318: ...inner wheel nuts are marked with ST or S A The ST mark indicates that these fasteners are for steel wheels and the S A mark that they are for both steel and aluminum wheels 3 Lower the vehicle gently...

Page 319: ...en the wheel nuts in the illustrated sequence Work through the sequence two or three times finally tightening each wheel nut to the specified torque WARNING Fit the socket wrench securely on the wheel...

Page 320: ...sen up somewhat during the early stages of driving due to wear in Therefore it is necessary to retighten the wheel nuts to the specified torque after driving 50 to 100 km 30 to 60 miles Thereafter ret...

Page 321: ...ified torque Tighten the loosened outer wheel nuts to the specified torque 2nd process Perform the above steps through for the remaining outer wheel nuts and inner wheel nuts WARNING A loose wheel nut...

Page 322: ...ar intervals Depending on the road and driving conditions it may be necessary for the tire rotation intervals to be shortened Use a tire of the same type on a single axle If different type tires are m...

Page 323: ...ced the wheel nuts loosen up somewhat during the early stages of driv ing due to wear in Therefore it is neces sary to retighten the wheel nuts to the specified torque after driving 50 to 100 km 30 to...

Page 324: ...ack into position or operate the wipers without wiper blades as this could scratch the windshield 2 Replacing blade rubber only 1 Raise the wiper arm Pinch both sides indicated by arrows of blade rubb...

Page 325: ...l reaches the top of the check window 3 Close the cap tightly after refilling CAUTION Substituting soapy water for washer fluid could result in clogged washer nozzles or spots on painted surfaces Oper...

Page 326: ...ervals At the time of pre operational check WARNING The battery generates flammable hydro gen gas and should be kept away from open flame and spark When removing the battery always dis connect the neg...

Page 327: ...do the following Remove the battery s cap Check the battery fluid level using an appro priate mirror like a hand mirror Check whether the battery fluid comes up to the bottom of the sleeve of each fil...

Page 328: ...Use warm water and sodium bicarbonate baking soda to remove any white powder caused by corro sion If a terminal is seriously corroded remove the bat tery cable and clean the terminal with a wire brush...

Page 329: ...s in reverse After installing the battery make sure it is securely retained WARNING When disconnecting the battery cables dis connect the cable first When connecting the battery cables connect the cab...

Page 330: ...regular intervals 6 months or so Clogged filters may cause inefficient heating or air conditioning and even malfunction of the blower motor CAUTION Clean the air filters at shorter intervals if your...

Page 331: ...e cleaning fluids are poisonous or flammable Carefully follow the safety pre cautions shown on the container Use solvent based cleaning materials only in a well ventilated area Open the windows when u...

Page 332: ...ody surfaces Wash not only the surfaces around the cab but also the wheel housings and the underside of the chassis Especially after you have driven in a coastal area or on salted road in the winter y...

Page 333: ...ntly used to transport marine products or lime because seawater will affect the vehicle and lime will severely dam age the vehicle s paintwork Road chemicals if left deposited for a long time on vehic...

Page 334: ...vehicle using a high pressure cleaner be careful not to point the jet of water at the areas listed below NOTE Avoid exposing the components and wiring to high pressure water or cleaner steam as the sy...

Page 335: ...by grit thrown up off the road should be fixed as soon as possible If the body metal is visible corrosion will quickly set in and require expensive treatment Your dealer can supply touch up paint for...

Page 336: ...erior trim clean at all times 1 Clean out all dust on the trim with a vacuum cleaner or soft brush 2 Wipe vinyl trim areas carefully with cloth damp ened with water 3 Wipe dirt and marks off the trim...

Page 337: ...ther contaminants Use this method to remove contamination by candy ice cream mayonnaise and chili sauce 1 Carefully clean off the contamination then wash the area with water and dry it 2 If any spot r...

Page 338: ...edal and other moving parts If the floor mat is interfering with the accelerator pedal the pedal cannot return to the fully free position even when it is released which could lead to an acci dent NOTE...

Page 339: ......

Page 340: ...18 When braking is sluggish 13 28 If the engine stalls while the vehicle is in motion 13 28 If a tire goes flat while the vehicle is in motion 13 28 When the battery has run down 13 29 If fuel tank b...

Page 341: ...h a new one of the speci fied amperage 13 10 Battery has run down Charge or replace the battery 13 29 Battery cable is disconnected loose or corroded Remove corrosion and connect the cable correctly 1...

Page 342: ...Have an authorized dealer perform necessary inspection The fuel filter is clogged Replace the filter element 12 42 The air cleaner is clogged Clean or replace the filter element 12 47 The DPF is block...

Page 343: ...Remedy Ref page There is a fuel leak Check the fuel system and retighten connections as necessary The air cleaner is clogged Clean or replace the air cleaner ele ment 12 47 Tire pressure is too low A...

Page 344: ...perform necessary inspection Crystallized DEF blocks the muffler Have an authorized dealer perform necessary inspections Possible cause Remedy Ref page Vacuum is insufficient Increase the engine spee...

Page 345: ...unevenly Replace tires 12 70 Tires are damaged Replace tires 12 70 Wheels are not balanced properly Have an authorized dealer perform necessary inspection Brakes are not balanced properly Have an aut...

Page 346: ...eflective triangles erect them by the side of the road behind the vehicle Idling speed setting is too low Have an authorized dealer perform necessary inspection Vehicle is used only at nighttime Charg...

Page 347: ...a little at a time NOTE When the multi information display shows in amber the coolant temperature is abnormally high The vehicle can still be driven When the multi information display shows in red an...

Page 348: ...d that its tension is normal P 12 61 4 Check the coolant level If the level is too low add coolant Refer to Page 12 53 for the recommended cool ant for refilling Turn the pressure cap counterclockwise...

Page 349: ...de the cab The high current fuse box also contains the high current fuses When a fuse has blown WARNING Be sure to set the starter switch to LOCK and turn off all other electric switches whenever repl...

Page 350: ...the assis tant driver s seat 2 Reinstall the lower panel by first aligning the claws with the corresponding slots and then pushing the panel forward 1 2 Removal and installation of high current fuse b...

Page 351: ...sition and turn all other switches OFF 2 To remove the fuse that is to be replaced grip it using the fuse puller in the fuse box The amperage and protected circuit of each fuse are shown on the inside...

Page 352: ...ller into the gap on the outer side of the fuse holder wall to remove the spare fuse CAUTION Do not force the puller into the gap on the inner side of the fuse holder wall Doing so will break the equi...

Page 353: ...ly ignition circuit F05 30A Power window driver s F06 10A F07 30A Power window assistant driver s F08 20A Identification lamp F09 10A Meter cluster diagnostic connector combination switch F10 30A F11...

Page 354: ...0A F24 10A DUONIC control unit F25 10A Accessory power supply starter switch ACC circuit F26 10A Accessory power supply battery circuit F27 20A Van body dome lamp F28 15A Engine control unit F29 20A S...

Page 355: ...r fingers and remove the cover To install the cover push in the cover until the two locks click 3 Check for a blown high current fuse by looking into the inside through inspection window If it is blow...

Page 356: ...g the fuse box No Amperage casing color Protected circuit HF01 140A russet SAM HF02 HF03 80A black SAM HF04 HF05 60A yellow Glow ECU HF06 40A green Starter relay HF07 HF08 50A red Hydraulic unit HF21...

Page 357: ...the windows mist up in rainy weather the condensation forms owing to a temperature difference between the inside and out side This phenomenon does not affect the head lamps functionality It disappears...

Page 358: ...lamp option 12V 55W H3 2 Stop tail lamp double filament 12V 21 5W P21 5W 2 Rear turn signal lamp 12V 21W P21W 2 Backup lamp 12V 21W P21W 2 License plate lamp 12V 10W R10W 1 Clearance and side marker l...

Page 359: ...order of the letters in the illustration NOTE Pull the grille straight forward and horizontally Installing the radiator grille 1 Follow the removal procedure in reverse When installing the front gril...

Page 360: ...s are designed not to come out 3 Pull out screw toward you CAUTION Unless the screw is pulled out the front and side turn signal lamp will catch on it and you will not be able to remove them 4 Close t...

Page 361: ...sh then remove the garnish toward the outside of the vehicle NOTE Do not remove the end rubber piece from the garnish 7 Remove the headlamp s bolts 8 Raise the headlamp slightly to remove the tabs fro...

Page 362: ...other vehicles If you acciden tally turn the beam adjusting gear have an authorized dealer perform necessary inspec tion When setting down the removed headlamp place it on a soft cloth to avoid scratc...

Page 363: ...centerline of the vehicle 8 Open the door then tighten the screws behind the front and side turn signal lamp CAUTION Press the front and side turn signal lamp fully in toward the centerline of the veh...

Page 364: ...Removal 1 Remove the cover by pulling on the lugs of the cover 2 Detach the spring retaining the bulb 3 Pull out the bulb Installation 1 Install the bulb in the lamp unit while aligning the tabs with...

Page 365: ...straighten the packing if it is twisted 5 Install the cover on the lamp unit and turn it clockwise 6 Lower the cab if it was tilted up 3 Front and side turn signal lamp bulb replacement 1 Open the doo...

Page 366: ...and remove the lens by pulling it toward you while raising it 2 Pull out the bulb 3 Install the lens by inserting the tabs at the bot tom end into the slots and then pushing the locations of the tabs...

Page 367: ...apply the brakes The power steering system then becomes inop erative making steering extremely difficult Additional force must be used when turning the steering wheel Avoid sudden braking Hold the ste...

Page 368: ...battery was charged with an excessively low fluid level it would deteriorate rapidly and could overheat or explode Be careful not to connect the booster cables in the wrong sequence Sparks are often p...

Page 369: ...e vehicle with the dead battery at a point as far away as possible from the battery 5 After the above connections have been com pleted start the engine of the vehicle with the booster battery and let...

Page 370: ...sition to supply fuel to the fuel system 2 After replacing the fuel filter start the engine and check that there is no fuel leakage If the DPF tank becomes empty the warning lamp DEF level warning lam...

Page 371: ...the propeller shaft at the rear To prevent damage to the front bumper when raising the front wheels attach an L shaped pro tection plate Attach the towing chain securely to the front axle CAUTION Do...

Page 372: ...in sand mud or snow free it by driving forward and backward P 7 13 If this method is not successful free the vehicle by towing it as described below CAUTION Use the towing method described in this sec...

Page 373: ...se another towing hook that is located behind the left hand side rail 3 For the sake of safety the angle formed by the tow rope when hooked up should be limited to the range indicated in the illustrat...

Page 374: ...ce either vehicle s engine 7 When the towed vehicle becomes free promptly stop it each vehicle by applying the brake pedal To make the rope or wire rope easy to remove from the towing hooks let it bec...

Page 375: ......

Page 376: ...14 1 Recommended lubricants hydraulic fluids and quantities 14 2 Service data 14 4 14 Service data...

Page 377: ...and fluid levels use the oil level gauge inspection plug holes and level lines as appropriate Recommended lubricants hydraulic fluids and quantities Item Quantity Engine Approx 6 2 6 5 Clutch Approx 2...

Page 378: ...4 F 140 Limited slip differential vehicles with limited slip differ ential FUSO LSD GEAR OIL or an equivalent API GL 5 90 Power steering Automatic transmis sion fluid DEXRON II or DEXRON III type Brak...

Page 379: ...in or more Parking brake lever stroke When pulled with a force of 294 N 66 lbs 30 kgf 7 to 9 notches Steering wheel play as measured on the periphery of steering wheel When engine is turned off 10 to...

Page 380: ...15 1 15 Maintenance schedule...

Page 381: ...intervals of lubricants and fluids see the section entitled Lubrication schedule Symbols used I Inspect and correct or replace as necessary A Adjust C Clean R Replace or change T Tighten L Lubricate...

Page 382: ...stallation Severe condition type C D E I Every 12 months V belt tension and damage I I Inspect belts for crack wear and tension P 12 61 Cooling system I Every 40 000 km 24 000 miles or 12 months Check...

Page 383: ...lug replacement R Every 240 000 km 144 000 miles or 72 months Replace glow plug POWER TRAIN Propeller shaft flange torque and universal joint looseness I I Check flange yoke bolts for looseness and un...

Page 384: ...12 months SUSPENSION SYSTEM Suspension springs I Check for broken springs and tilt of vehicle body toward either side Leaf suspension system I I Check the leaf spring U bolts damage and loose ness Che...

Page 385: ...condition type C I I Every 40 000 km 24 000 miles or 12 months Brake lining and drum I Every 40 000 km 24 000 miles or 12 months Check lining for wear through inspection hole Disassemble and check dr...

Page 386: ...condition type C I I Every 40 000 km 24 000 miles or 12 months STEERING SYSTEM Steering wheel free play I Gently turning the steering wheel check that its play is more than 10 mm 0 39 in and less tha...

Page 387: ...ation Inspect power steering hose damage P 12 63 Drag link ball joint dust boots Normal condition I Every 40 000 km 24 000 miles or 24 months Check the ball joint dust boots for cracks and wear Severe...

Page 388: ...0 km 2 500 miles Inspection interval Every 10 000 km 6 000 miles Every 20 000 km 12 000 miles Every 40 000 km 24 000 miles Every 60 000 km 36 000 miles Every 80 000 km 48 000 miles Engine oil level I...

Page 389: ...ype C J R Every 40 000 km 24 000 miles or 12 months Front axle king pin bearing grease replace ment FG Normal condition R Every 40 000 km 24 000 miles or 24 months Severe condition type C J R Every 40...

Page 390: ...Every 40 000 km 24 000 miles or 24 months Severe condition type C J L Every 40 000 km 24 000 miles or 12 months Lubrication of door hinge L Every 80 000 km 48 000 miles or 48 months 12 22 Lubrication...

Page 391: ......

Page 392: ...16 1 16 Alphabetical index...

Page 393: ...0 Engine immobilizer theft prevention device 3 3 Engine number 1 2 Engine oil 11 2 12 22 Engine overheats 13 8 Entering and leaving the vehicle 3 13 Exhaust brake 5 17 First maintenance at 4 000 km 2...

Page 394: ...er key 3 2 Starter switch 5 3 Starting the engine 5 5 Steering wheel 4 9 Step lamp 10 6 Stopping the engine 5 12 Sun visors 10 4 Tachometer 6 2 Tilting the cab 12 6 Tips for improving fuel economy 7 7...

Page 395: ......

Page 396: ...refixed to some check items stand for Exhaust Emission Control item and Noise Control item respectively The latter half of the maintenance record contains the maintenance record sheets used for period...

Page 397: ......

Page 398: ...E OPERATIONS Owner s name Date Address Vehicle identification number 1 4 000 km 2 500 miles 4 000 km 2 500 miles Lubrication Lubrication of universal joints slip joint Inspection and maintenance Power...

Page 399: ......

Page 400: ...PERATIONS Owner s name Date Address Vehicle identification number 3 10 000 km 6 000 miles 10 000 km 6 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one of t...

Page 401: ......

Page 402: ...ture SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 5 20 000 km 12 000 miles 20 000 km 12 000 miles Lubrication Engine oil replacement or every 12 months...

Page 403: ......

Page 404: ...ERATIONS Owner s name Date Address Vehicle identification number 7 30 000 km 18 000 miles 30 000 km 18 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one of...

Page 405: ......

Page 406: ...bearing grease replace ment FG or every 24 months every 12 months Front axle steering knuckle grease replacement FG or every 24 months every 12 months Power steering fluid replacement or every 12 mont...

Page 407: ...nsion system Leaf suspension system Stabilizer rod ball joint dust boots Vehi cles with stabilizer Braking system Disc brake pad and disc or every 24 months every 12 months 2 Brake lining and drum or...

Page 408: ...ERATIONS Owner s name Date Address Vehicle identification number 11 50 000 km 30 000 miles 50 000 km 30 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one of...

Page 409: ......

Page 410: ...ransmission oil replacement Clutch control fluid replacement Transfer gear oil replacement FG Rear axle housing gear oil replacement Front axle housing gear oil replacement FG Hub bearing grease repla...

Page 411: ......

Page 412: ...ERATIONS Owner s name Date Address Vehicle identification number 15 70 000 km 42 000 miles 70 000 km 42 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one of...

Page 413: ......

Page 414: ...hs Front axle steering knuckle grease replacement FG or every 24 months every 12 months Power steering fluid replacement or every 12 months Lubrication of universal joints slip joint or every 24 month...

Page 415: ...af suspension system Stabilizer rod ball joint dust boots Vehi cles with stabilizer Braking system Disc brake pad and disc or every 24 months every 12 months 2 Brake lining and drum or every 12 months...

Page 416: ...ERATIONS Owner s name Date Address Vehicle identification number 19 90 000 km 54 000 miles 90 000 km 54 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one of...

Page 417: ......

Page 418: ...ure SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 21 100 000 km 60 000 miles 100 000 km 60 000 miles Lubrication Engine oil replacement or every 12 mont...

Page 419: ......

Page 420: ...RATIONS Owner s name Date Address Vehicle identification number 23 110 000 km 66 000 miles 110 000 km 66 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one o...

Page 421: ......

Page 422: ...nths every 12 months Front axle birfield joint grease replacement FG or every 24 months every 12 months Front axle kingpin bearing grease replace ment FG or every 24 months every 12 months Front axle...

Page 423: ...nsion system Leaf suspension system Stabilizer rod ball joint dust boots Vehi cles with stabilizer Braking system Disc brake pad and disc or every 24 months every 12 months 2 Brake lining and drum or...

Page 424: ...RATIONS Owner s name Date Address Vehicle identification number 27 130 000 km 78 000 miles 130 000 km 78 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one o...

Page 425: ......

Page 426: ...ure SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 29 140 000 km 84 000 miles 140 000 km 84 000 miles Lubrication Engine oil replacement or every 12 mont...

Page 427: ......

Page 428: ...RATIONS Owner s name Date Address Vehicle identification number 31 150 000 km 90 000 miles 150 000 km 90 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one o...

Page 429: ......

Page 430: ...ths Front axle steering knuckle grease replacement FG or every 24 months every 12 months Power steering fluid replacement or every 12 months Lubrication of universal joints slip joint or every 24 mont...

Page 431: ...af suspension system Stabilizer rod ball joint dust boots Vehi cles with stabilizer Braking system Disc brake pad and disc or every 24 months every 12 months 2 Brake lining and drum or every 12 months...

Page 432: ...ATIONS Owner s name Date Address Vehicle identification number 35 170 000 km 102 000 miles 170 000 km 102 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one...

Page 433: ......

Page 434: ...Transmission oil replacement Clutch control fluid replacement Transfer gear oil replacement FG Rear axle housing gear oil replacement Front axle housing gear oil replacement FG Hub bearing grease rep...

Page 435: ......

Page 436: ...ATIONS Owner s name Date Address Vehicle identification number 39 190 000 km 114 000 miles 190 000 km 114 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one...

Page 437: ......

Page 438: ...in bearing grease replace ment FG or every 24 months every 12 months Front axle steering knuckle grease replacement FG or every 24 months every 12 months Power steering fluid replacement or every 12 m...

Page 439: ...every 12 months 1 Suspension system Leaf suspension system Stabilizer rod ball joint dust boots Vehi cles with stabilizer Braking system Disc brake pad and disc or every 24 months every 12 months 2 B...

Page 440: ...ATIONS Owner s name Date Address Vehicle identification number 43 210 000 km 126 000 miles 210 000 km 126 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one...

Page 441: ......

Page 442: ...re SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 45 220 000 km 132 000 miles 220 000 km 132 000 miles Lubrication Engine oil replacement or every 12 mon...

Page 443: ......

Page 444: ...ATIONS Owner s name Date Address Vehicle identification number 47 230 000 km 138 000 miles 230 000 km 138 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one...

Page 445: ......

Page 446: ...ent FG or every 24 months every 12 months Front axle kingpin bearing grease replace ment FG or every 24 months every 12 months Front axle steering knuckle grease replacement FG or every 24 months ever...

Page 447: ...4 months every 12 months 1 Suspension system Leaf suspension system Stabilizer rod ball joint dust boots Vehi cles with stabilizer Braking system Disc brake pad and disc or every 24 months every 12 mo...

Page 448: ...ATIONS Owner s name Date Address Vehicle identification number 51 250 000 km 150 000 miles 250 000 km 150 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one...

Page 449: ......

Page 450: ...re SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 53 260 000 km 156 000 miles 260 000 km 156 000 miles Lubrication Engine oil replacement or every 12 mon...

Page 451: ......

Page 452: ...ATIONS Owner s name Date Address Vehicle identification number 55 270 000 km 162 000 miles 270 000 km 162 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one...

Page 453: ......

Page 454: ...in bearing grease replace ment FG or every 24 months every 12 months Front axle steering knuckle grease replacement FG or every 24 months every 12 months Power steering fluid replacement or every 12 m...

Page 455: ...nsion system Leaf suspension system Stabilizer rod ball joint dust boots Vehi cles with stabilizer Braking system Disc brake pad and disc or every 24 months every 12 months 2 Brake lining and drum or...

Page 456: ...ATIONS Owner s name Date Address Vehicle identification number 59 290 000 km 174 000 miles 290 000 km 174 000 miles Lubrication Engine oil replacement If your vehicle use situation corresponds to one...

Page 457: ......

Page 458: ...Transmission oil replacement Clutch control fluid replacement Transfer gear oil replacement FG Rear axle housing gear oil replacement Front axle housing gear oil replacement FG Hub bearing grease rep...

Page 459: ......

Page 460: ...Owner s name Date Address Vehicle identification number 63 12 months 1 year 12 months 1 year Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation corresponds t...

Page 461: ......

Page 462: ...ress Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 65 24 months 2 years 24 months 2 years Lubrication Brake fluid replacement Inspection and m...

Page 463: ......

Page 464: ...Owner s name Date Address Vehicle identification number 67 36 months 3 years 36 months 3 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation corresponds...

Page 465: ......

Page 466: ...ress Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 69 48 months 4 years 48 months 4 years Lubrication Brake fluid replacement Inspection and m...

Page 467: ......

Page 468: ...Owner s name Date Address Vehicle identification number 71 60 months 5 years 60 months 5 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation corresponds...

Page 469: ......

Page 470: ...ress Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 73 72 months 6 years 72 months 6 years Lubrication Brake fluid replacement Inspection and m...

Page 471: ......

Page 472: ...Owner s name Date Address Vehicle identification number 75 84 months 7 years 84 months 7 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation corresponds...

Page 473: ......

Page 474: ...ress Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 77 96 months 8 years 96 months 8 years Lubrication Brake fluid replacement Inspection and m...

Page 475: ......

Page 476: ...wner s name Date Address Vehicle identification number 79 108 months 9 years 108 months 9 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation corresponds...

Page 477: ......

Page 478: ...ss Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 81 120 months 10 years 120 months 10 years Lubrication Brake fluid replacement Inspection and...

Page 479: ......

Page 480: ...ner s name Date Address Vehicle identification number 83 132 months 11 years 132 months 11 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation correspond...

Page 481: ......

Page 482: ...ss Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 85 144 months 12 years 144 months 12 years Lubrication Brake fluid replacement Inspection and...

Page 483: ......

Page 484: ...ner s name Date Address Vehicle identification number 87 156 months 13 years 156 months 13 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation correspond...

Page 485: ......

Page 486: ...ss Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 89 168 months 14 years 168 months 14 years Lubrication Brake fluid replacement Inspection and...

Page 487: ......

Page 488: ...ner s name Date Address Vehicle identification number 91 180 months 15 yeas 180 months 15 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation corresponds...

Page 489: ......

Page 490: ...ss Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 93 192 months 16 years 192 months 16 years Lubrication Brake fluid replacement Inspection and...

Page 491: ......

Page 492: ...ner s name Date Address Vehicle identification number 95 204 months 17 years 204 months 17 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation correspond...

Page 493: ......

Page 494: ...ss Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 97 216 months 18 years 216 months 18 years Lubrication Brake fluid replacement Inspection and...

Page 495: ......

Page 496: ...ner s name Date Address Vehicle identification number 99 228 months 19 years 228 months 19 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation correspond...

Page 497: ......

Page 498: ...ss Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 101 240 months 20 years 240 months 20 years Lubrication Brake fluid replacement Inspection an...

Page 499: ......

Page 500: ...er s name Date Address Vehicle identification number 103 252 months 21 years 252 months 21 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation correspond...

Page 501: ......

Page 502: ...ss Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 105 264 months 22 years 264 months 22 years Lubrication Brake fluid replacement Inspection an...

Page 503: ......

Page 504: ...er s name Date Address Vehicle identification number 107 276 months 23 years 276 months 23 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation correspond...

Page 505: ......

Page 506: ...ss Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 109 288 months 24 years 288 months 24 years Lubrication Brake fluid replacement Inspection an...

Page 507: ......

Page 508: ...er s name Date Address Vehicle identification number 111 300 months 25 years 300 months 25 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation correspond...

Page 509: ......

Page 510: ...ss Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 113 312 months 26 years 312 months 26 years Lubrication Brake fluid replacement Inspection an...

Page 511: ......

Page 512: ...er s name Date Address Vehicle identification number 115 324 months 27 years 324 months 27 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation correspond...

Page 513: ......

Page 514: ...ss Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 117 336 months 28 years 336 months 28 years Lubrication Brake fluid replacement Inspection an...

Page 515: ......

Page 516: ...er s name Date Address Vehicle identification number 119 348 months 29 years 348 months 29 years Inspection and maintenance Engine Fuel line leakage and damage If your vehicle use situation correspond...

Page 517: ......

Page 518: ...ss Signature SERVICE OPERATIONS SERVICE OPERATIONS Owner s name Date Address Vehicle identification number 121 360 months 30 years 360 months 30 years Lubrication Brake fluid replacement Inspection an...

Page 519: ...c A brand of Daimler AG Windows is a registered trademark of Microsoft Corporation in the United States and other countries Windows Media is either a registered trademark or trademark of Microsoft Cor...

Page 520: ...TOYO CF10163 DIC F101 BLACK TOYO CF10163 20 Pub No MH995249 Owner s Manua l P 2015 Model...

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